How Car Halogen Headlights Are Made. Amazing Technological Mass Production of Automotive Light Bulbs

[@beautifulwork]

*"Wait! Thank you for subscribing to our channel. Please turn on subtitles (CC) and watch the video!"*

[@christopherleubner6633]

One of those half done quartz bulb assembles would be rather useful for several scientific applications ❤

[@mumiemonstret]

Oh no, now I have to watch it all over, with subtitles on! Poor me... 😄

[@SirHackaL0t.]

So amazing the number of steps required and the people who designed the machines.

[@VieSereineSanteconseils]

Absolutely! It's incredible to think about the sheer amount of collaboration and ingenuity involved in creating those machines. Each step is a testament to human creativity and engineering. It really highlights how innovation is often a team effort! What part of the process amazed you the most?

[@jasonhull5712]

Older tech, but still very good production quality. Great video, no talking , no music, just the production process. 👍

[@mickspencer4171]

Whoever invented that production line machinery was a genius.

[@ANDRESMOTTA-dk3kn]

He truly is.

[@natopeacekeeper97]

Truly amazing automation! Thanks to everyone who helped make this video possible. Watching from North Carolina, USA.

[@kenmohler4081]

All that automation then a human picks them up one at a time to put in the box. Huh?

[@kentuckymafia1610]

@@kenmohler4081 Right because quality control is important.

[@andrewvlasenko5026]

Создать настолько точную, упорядоченную, рабочую производственную линию для меня это как слетать в космос. Уважения людям которые трудятся над созданием таких производственных линий, они гении от Бога.

[@jackiesmith-vb5gw]

what about led lighting? makes this a bit redundant. nice video. no silly music on it! almost hypnotic!

Still plenty of cars around with halogen lights.

[@mrnmrn1]

Yes, there're hundreds of millions of cars on the roads with halogen lights, and cars are still being made today with them. I'll avoid LED headlights as long as they don't make them user servicable. If a halogen bulb burns out, you can replace it for a couple of $. LED lights don't last forever either, and when they fail, you have to replace the entire headlight for upwards of $800, depending on the maker, the upper price limit is the sky. So I'm fine with halogen headlights. Tail lights are OK with LEDs though, because they are an order of magnitude lower in power, and as such, almost never fail. LED tail lights were already around 20 years ago, and the failure rate is almost zero. For example VW Jetta and VW Golf Plus from 2004 both use LED tail lights. Almost the only reason to replace them is when they crash.

@@mrnmrn1 You don't always need to replace the whole headlight assembly. At least on some BMW lights the led units are indeed replaceable. But that's not always the case. VW led tail lights are known for failing. I've seen led tail light fail also (at least) on M-B, volvo, BMW, Nissan, Ford and Toyota.

[@mrnmrn1]

That's nice progression, though I'm pretty sure the LED module still costs about a 50-100 pack of halogen bulbs, especially from BMW. I based my tail light comment on 2 WV Jettas from around 2004-2006 that I know never failed, but I stand to be corrected.

@@mrnmrn1 I think 2004-2006 VW tail lights were fine. They probably changed the supplier or something, because cars made a few years later have them fail very often. About the led units on BMW lights, I'm actually not sure if the actual headlight units can be replaced. But at least drls and indicators are replaceable.

[@Tag-Traeumer]

Very interesting film, be sure to watch it with commentary! Amazing processes, for example that the quartz bulbs are cooled (in liquid nitrogen or another coolant?) when they are filled with the inert gas including the halogen. I don't have a car, but there is also a halogen bulb in the headlight of my bike. 🙂

[@christopherleubner6633]

Yup its a mix of bromine and krypton.

[@Tag-Traeumer]

@@christopherleubner6633 Yes, the heavier the noble gas, the better. The expensive xenon would be best. I read that the halogen used today is mostly iodine, not bromine, and traces of water are also necessary for the halogen cycle. Halogen lamps, like ordinary incandescent light bulbs, produce the best artificial light, CRI 100, like the sun.

[@6612770]

How and when is the gas put into the lamp???

[@Tag-Traeumer]

@@6612770 Unfortunately, this is not clearly visible. I assume: At 11:28 the air is sucked out and the filament is cleaned by glowing. At 11:51, the quartz glass bulb is cooled to a low temperature, presumably by liquid nitrogen, and then the inert noble gas krypton is introduced with a small addition of jodine and some water vapor before the bulb is melted shut.

[@6612770]

@@Tag-Traeumer Thanks! With your explanations I can see it now.

[@ArturoLopezPadilla]

Thank you very much. I love watching this video.

[@36channelpro]

Felicitaciones buen video gracias 😊

[@a-fl-man640]

friend of mine is a machine design engineer, never gave him enough credit. i can't believe a production line so complex was designed, built, and operating. amazing.

[@nomusicrc]

This is a great video anybody can enjoy because there's no speaking in it Thank you for not adding music

[@sebbulldog5390]

👍

[@ironwolf3699]

the sounds are just so satisfying.

[@ethanbuchner7841]

I'm a tad disappointed we didn't get to see the filament winding procedure

[@ЯтгыргынМоуэт]

И момент заполнения колбы инертным газом - тоже!!(((

[@kanthvickram4490]

The man invented these automated machines, but , i am damn sure the man can not compete with his own invention !!! Bloody marvelous are these machines !!!!! Mind blowing just watching it !!!!!

[@electronics-by-practice]

14:17 this job is the dream of ElectroBoom .

[@workoholekhh7542]

Yeah 😂😂😂 @ElectroBOOM

[@LELEPUK]

I am impressed by the manufacturing machines that work together like this. A lot of thought has to go into making these machines work together. If I were young again today, these work robots would be very interesting for me. The sound of work is music to me.

[@knobsdialsandbuttons]

Amazing process. Great video ! 👍

[@GreyRockOne]

Simply amazing! Thank You!

[@jeanclaudeguppy5510]

excellent et belle mécanique

[@mickwolf1077]

Its amazing to watch machines each doing their own little part. Thankyou for the video.

[@campbellmorrison8540]

Fantastic filming almost better than being there. I'm surprised they still hand pack them considering everything else is automated, I hate to think how much it must cost to make all those machines

[@TuttleScott]

they automated the sh!t out of that place and then still needed a human to drop them into a box, I was surprised.

[@eduardoliranza3527]

Increíble, en todo el proceso un solo obrero, bueno fue lo que pude observar, imagino que alguien trabaja en un centro de mando computarizado.

[@CNCmachiningisfun]

Many machines make light work :) .

[@theoldbigmoose]

great video! Would like to understand better the liquid nitrogen dip step?

[@Timico1000]

Haven´t heard of Biolight before, are they good quality?

[@francisconakajima4322]

Apos esse video , voce ainda tem duvidas !!

[@josedacostasilva5737]

Simplesmente extraordinário!!

[@warhorse1956]

Impressive machinery. I'd have nightmares worried about one thing getting out of timing.

[@christopherleubner6633]

That can happen. Causes some issues, but usually halts the line before it gets too bad.❤

[@Anthony_The_Chicken_Licker]

That's why timing chains are important

[@bengkelmotorghaib]

Mantap menambah pengalaman❤

[@christopherleubner6633]

A while back i filed a patent on a xenon halogen incandescent lamp as it extended the light into the uv range a bit and made it brighter. Micro HID and LED lights as well as swapping the iodine for bromine made it a bit pointless, though..

[@sebbulldog5390]

Assez fascinante cette chaîne de fabrication....

[@snaplash]

Two jobs for humans: Inspection of final product, and packaging. Both probably soon to be taken over by machines.

[@snakezdewiggle6084]

Very cool, thank you.! 😎👍

[@ws-xc4kr]

genius!!!!!!!!

[@user-dw6fj1py1o]

Amazing factory!

[@Raj-nh3fc]

So fascinating that it almost makes you want to pull out that 300% brighter LED light from your car and put in this fascinating, dim but timeless halogen bulb.😂

[@broughxtreme]

Amazing machines, would love to see them being designed and made/. Half the prosess seems to be a machine picking the bulbs out of a pocket holder and putting them into another.

[@MagnetOnlyMotors]

I wonder how some one gets in to adjust or repair anything ? 😊

[@JoseRodriguez-db5tt]

Para chegar neste nível, precisa muitos calços!

[@wildmanjeff42]

this is insane compared to the coil winders I worked on at georg fischer in LR, AR ....I would love to work here just for the learning experience

[@u.e.u.e.]

😎👍 Is this factory producing for different brands/labels?

[@ingussilins6330]

I like bluish glow with hight voltage :)

[@Raj-nh3fc]

When the process is more complicated and fascinating than the product itself! Visual candy! And the funniest part was the last and the easiest part i.e. putting the bulb in the package, and that was handled by a human, proving that machines are superior to humans and that you can hardly trust humans not to goof it up.

[@MickeyMishra]

I'm honestly supprised they did not just use a robot to put the bulbs in the boxes. Must be some kind of final quality check or something.

[@workoholekhh7542]

What is that red flash? What can do? I have seen it few times. It's like photograph flash but red.

[@GHOOGLEMALE]

Can you imagine the bedlum if one piece got out of sync - Do you have to stop the whole plant? Incredible synchronisation.

[@stavdim5]

Ηow long did it take to set up this production line?

[@amarissimus29]

In Pakistan all of these machines wear sandals. And they're amazinger.

[@Chris-yy7qc]

Seems like I can stop watching the video at 0:25

[@BlinkerDKS]

True 😁

[@sebbulldog5390]

Léonard de Vinci serait fasciné de voir toutes les inventions d'aujourd'hui....

[@mihoubibessem5608]

Good job H7

[@solo-sinxro]

11:52 азотное ваккумирование, прям зачёт.....

[@Jones007-yp9ib]

Wow, nobody put the hands in production. Veri nice.

[@thienvu9753]

Rất kỳ công để làm ra được chiếc bóng đèn

[@57door]

Nice :)

[@mava5634]

LED is the future, so this, in that future will be a museum

[@stephenanderle5422]

I couldn't see any thing on how they are actually put together!

[@mrgruisinge]

33333. Thank you!

[@ThermalWorld_]

Now if I see a Philips car H4 light bulbs at 24€ I'm not going to complain for the price anymore, that's a lot of work to make them 😮

[@kkteutsch6416]

In an incandescent lamp all of components are recyclable, diferent of " evonomic " fluosrescent and led ones, whose components aren't easy discardable without risk - only power comsumption was a deal...

[@brazhonorato1664]

Lindo (beautful)

[@dagobertochaves9843]

o homem é muito inteligente e as máquinas também, as máquinas trabalhando enquanto o homem toma o seu café.

[@IsaccNewten]

전부 자동화네 ㄷㄷ

[@Своимируками-т5ю]

Залипательно

[@beakytwitch7905]

Kerchunk, pssst, kerchunk, pssst, kerchunk, pssst..... 😂❤😊

[@mikegLXIVMM]

From seeing the level of automation, the only humans involved are mostly in maintenance, sales, administration and quality assurance. Very few production workers.

[@usrm-wm1osbr5v]

I'm amazed.

[@karabass241]

H7 or H4?

[@januszmiszkiewicz9346]

H7

[@Bandicoot803]

Thinking of that the EU wants to prohibid traditional light bulbs by 2030 or so makes me mad. As if Thomas Edison was not allowed to make his first electric light bulb ever!

[@Zawodskoi_DZAK]

Мені подобається лампа розжарювання

[@MsKuzmichev]

Познавательно. Только забыли перед упаковкой на колбу лампы надеть поролоновую (или подобную) втулку , чтобы при вытаскивании и установке лампы в фару не брали пальцами за стекло ! Галогенки это не терпят и быстро выходят из-за этого из строя.

[@alexd283]

Чем они режут кварцевую трубку?

[@Timico1000]

Probably Laser.

[@짱구는못만져]

할로겐 램프 장착되는 차가 없는데 요즘도 생산 하나요?

[@부먹찍먹-q3o]

어차피 현대기아차에는 필립스나 오스람 제품이 들어갑니다. 그리고 아직 할로겐전구 많이 들어갑니다. 캐스퍼 레이 모닝 등등 구형차들과 화물차들..버스 여러차종이 있죠

[@Timico1000]

@@부먹찍먹-q3o Millions of used cars still need halogen replacement bulbs, so there is still a very big market.

[@레드부니]

필라멘트 코일이 잘 끊어져 한달에 2번 교체 할때가 많아요

[@joseantoniodossantos432]

Algm sabe porq essa tinta preta na ponta da lampada?

[@_42_]

A tinta na ponta da lâmpada é necessária para a formação correta do feixe no refletor do farol.

[@m_r_ruslan]

Главное,чтоб руками не трогали за стекло😂

[@gilloup9672]

Ce n'est pas une fabrique de phares, mais d'ampoules

[@СтепанСтепанов-м4и]

Это ж какой скоростью по всему миру сгорают лампочки!

[@user-wm9vq6is7j]

Так сколько сейчас в мире стало автомобилей? Отсюда и запросы на лампочки.

[@Evgeniy5112]

у галогенок срок службы небольшой)

[@BenRichards7]

'Shall we show the whole process?' 'Will anybody copy it?' 'Nah'

[@4561-g1g]

H4전구네요

[@Manta_Dennis]

No 😂

[@januszmiszkiewicz9346]

H7

[@michaelleong2582Quartermaster]

Modern days car headlight all use LED, Halogen are old technology.

[@pierregrosjean3241]

Le titre est faux ; ce ne sont pas des phares mais des lampes

[@SiaVids]

A great video apart from the end where the handling of the bulb was incorrect. You should never touch a halogen bulb with your bare hands because the oils and salts from your skin can damage the bulb and cause it to shatter or shorten its life.

[@sigma1688]

有點催眠

[@paullelys161]

I think I now have industrial hearing loss, should've worn my ear muffs. Do we really need that many globes? And then he touched the globe at the end of the video.

[@MehmetŞentürk-q3i]

Türkiye ye ampul yollayın lütfen ülkemizde ampul kalmadı ledler yüzünden göz sağlığımız bozulacak.

[@desinfector]

lol but the machinery cant put them into the boxes?

[@technic-life]

Непонятно как газ закачали в колбу, неужели когда макали в жидкий газ?

[@AlexSerious_AS_3D]

Да. Газ вытеснил обычный воздух

[@_sergioleone__]

Впечатляет😊

[@zbigniewrichard8291]

All that automatization yet some unlucky women have to put each bulb in the packaging box by hand...

[@marufineffendy5131]

Kasihan mereka rajin bekerja tanpa di bayar

[@sklee5746]

망할수도 요즘 led가 많아저서

[@leavemyrightsalone]

Is the bulb toxic? Do we all have to wear a mask installing a bulb into a car?

[@quantumleap359]

No, but you should never touch the bulb's envelope with your bare hands, skin oils can cause the lamp to fail prematurely.

[@MaxAudiQuattro]

+200% есть у этой фирмы? Если нет - отстой.

[@olegche6236]

Галогеновые фары??? Лампы галогеновые, а не фары!

[@azizdogan6904]

It is a poor quality product, it is obvious that it is not as good quality as Bosch. Thank you for the video.

[@rgraham-ncal]

Having my doubts about that whole "picture worth a thousand words" thing. I'm really hating videos with stuff we can only partially understand without some words. Cheap effort.

[@남종엽-p1x]

한물간 기술 ...

[@Timico1000]

Still a lot of older cars that have halogen lights.

[@amarissimus29]

(Insert stupid pun)

[@Raj-nh3fc]

They checked those filaments not once but twice during the process! No escaping here!😂

[@Raj-nh3fc]

They are clones of the first order! Scary!