How Large Piston Rings are Made || Complete Manufacturing Process of Piston piston Rings

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Amazing Things Official

Amazing Things Official

Күн бұрын

Пікірлер: 714
@daxtonbrown
@daxtonbrown Жыл бұрын
As someone who does mechanical work and some aluminum casting, I am highly impressed by their use of safety flip flops around molten iron.
@zinbourib3834
@zinbourib3834 Жыл бұрын
Not aluminium
@sgtstadanko880
@sgtstadanko880 Жыл бұрын
I used to work in an iron foundry this blows my mind. yet every one still has their fingers and toes from what ive seen.
@Mattlawton-ft6ew
@Mattlawton-ft6ew Жыл бұрын
No its just like the old days 👍
@ronmoore6598
@ronmoore6598 Жыл бұрын
ikr? Guys will be guys though. Better to lose some toes than appear fearful or incompetent.
@ronmoore6598
@ronmoore6598 Жыл бұрын
@@sgtstadanko880 the one that have accidents probably don't work in the industry any more.
@TomokosEnterprize
@TomokosEnterprize Жыл бұрын
These folks work far too hard in this day and age. They have my respect, all day long.
@lo2740
@lo2740 Жыл бұрын
indeed, far too hard for a very mediocre result (at best)
@fordguy8792
@fordguy8792 Жыл бұрын
Amazing work! I've always been envious of machinists, regardless of where they are in the world. Top notch!
@johnh8615
@johnh8615 Жыл бұрын
They make them and none are harmonically balanced to go on balanced pistons. Yeah I don’t think the engine will last it’s life time.
@rippn6124
@rippn6124 Жыл бұрын
@notfiveo SWARF!
@lo2740
@lo2740 Жыл бұрын
ol, you have no clue of what you are talking about obviously, this is not top notch by any standard.
@stevehicks8944
@stevehicks8944 10 ай бұрын
Obviously, you have no understanding of machining tolerances. I am a retired ASE certified master engine machinist. The tolerances I was required to use were measured in ten thousandths( one tenth of one third of a human hair), not using a ruler and a set of dividers.
@akhtarkh
@akhtarkh Жыл бұрын
These piston rings are for an air compressor piston 21:27 and in most cases regular grey cast iron is the material of choice as shown by their choice of scrap metal.
@em4703
@em4703 Жыл бұрын
Cast iron is a great piston ring material for automotive too, very low friction compared to other alloys thanks to graphite stuck in its crystalline structure. It's only recently that cast iron was replaced by steel since modern engines are getting smaller and smaller but make more and more power per cc to beat regulations, and steel can resist abuse substantially more, especially when running it thin, again, for "fuel saving" purposes.
@david929190
@david929190 Жыл бұрын
There are many grades of cast iron. A company once went through over 100 variations when designing a sleeve valve aircraft engine.
@nicksomingenhar
@nicksomingenhar Жыл бұрын
Even seems like the air compressor piston was also home casted, at least when you look at the last 3 rings the put in, when you get to see the inside of the piston But 3rd world country as we call them, seem to be good at repairing almost everything, if something break, make a new one. should that break, make one more
@nicksomingenhar
@nicksomingenhar Жыл бұрын
@@david929190 We have a company in Norway "Tizir" have over 120 different mostly iron/steel alloys to pick from, if you dont make a custom order that's not on the list, they make it for you fabric's over the whole world come to buy it, due to it's good quality.. Even the Zink they make here is amazing and that's Boliden
@stevehicks8944
@stevehicks8944 10 ай бұрын
“Recently”? Try the 1960s. Steel piston rings have been used in aircraft piston engines since before WW2.
@DavidHey-vd5wn
@DavidHey-vd5wn Жыл бұрын
Well, i was an apprentice in the early sixties in a company that manufactured pstons, piston rings, and gudgeon pins today that would be seen as antequated but this is on another level!!
@DavidHey-vd5wn
@DavidHey-vd5wn Жыл бұрын
@charbelmaroun9914 I did an apprenticeship with a company called specialloid pistons which went into liquidation it was rumoured to turn out about a million pistons a year that's excluding piston rings and gudgeon pins they also manufactured aero engine pistons they were a supplier to Perkins diesel engines and can still be found today on the internet. They also manufactured for early diesel locomotives the delta engines and of course marine engine pistons which were like dustbins.
@mapo5976
@mapo5976 Жыл бұрын
You got to admire the spunk to work in that environment with flops and sandals. Industrious committed bunch those guys. All for a plate of food at the end of the day. Much respect.
@eweunkettles8207
@eweunkettles8207 Жыл бұрын
sunak and co would have every machinist in the uk working like this if they could abolish the trade unions since thatchers treachourous reign wages have went up about £10 in 40 years unfortunately most of the old knowledgeable gits are retiring and no one to replace them , what a total disregard for skilled men shame on you britain 😢
@daveshaw9523
@daveshaw9523 Жыл бұрын
@@eweunkettles8207 What a load of twaddle! British machinists today work in safe clean conditions. They have the best world class equipment, best on the job training and are amongst the highest paid in Europe. They drive to work in their own cars, live in their own modern houses and have four weeks of paid holiday a year. They travel abroad with their families and overall enjoy an excellent standard of living. Take your picket line rhetoric away to some place it might be believed. There's no way can British manufacturing be compared to the third world amateurish and dangerous methods seen in Pakistan KZbin videos.
@VenturiLife
@VenturiLife Жыл бұрын
Ring-gap machine guy has one of the best jobs there, and it's cool how they check the ring gap afterward, it's very important to get that right.
@rustygoldfanatic8830
@rustygoldfanatic8830 Жыл бұрын
Very interesting multi step process. These men do amazing work.
@SFMedia-f2i
@SFMedia-f2i Жыл бұрын
kzbin.info/www/bejne/oaimfKyLa956m9E
@eyuptony
@eyuptony Жыл бұрын
Thank you, truly amazing watching your very skilled workforce producing such a delicate product. Love the mag chuck and the double cutter horizontal mill work. I enjoyed watching the process. Tony
@luisaparecido5885
@luisaparecido5885 Жыл бұрын
Very good 👏👏👏🇧🇷
@СергейКовалев-к1з
@СергейКовалев-к1з Жыл бұрын
Молодцы! Мастера своего дела! На таких людях держится наш мир! 👷‍♂️👍👍
@DigerPixsar
@DigerPixsar Жыл бұрын
Им бы свои штаны удержать, что бы от голода не подохнуть. Там на всю компанию дай бог один чурка с каким то образованием. Эти обезьяны чуть ли не с рождения идут работать чтобы прокормить стаю домашнею, где мамаша рожает каждый год
@MsAndrei4
@MsAndrei4 Жыл бұрын
кольца то сырые , одноразовые!
@Anton-cr3gt
@Anton-cr3gt Жыл бұрын
​@@MsAndrei4Мастер отливает из старых чугунных блоков,качество должно быть на должном уровне
@SFMedia-f2i
@SFMedia-f2i Жыл бұрын
kzbin.info/www/bejne/oaimfKyLa956m9E
@Leonid_01
@Leonid_01 Жыл бұрын
@@Anton-cr3gt Согласен. Там, тут напильником, потом молотком и большинство замеров на глаз. Качество уровня Тойоты 🤣🤣🤣
@trappenweisseguy27
@trappenweisseguy27 Жыл бұрын
Amazing, I’ve never seen a magnetic lathe chuck like that before in my life 😳.
@trappenweisseguy27
@trappenweisseguy27 Жыл бұрын
It would have to be for a very specific purpose I’d think, because it wouldn’t be able to hold work in place under normal turning work.
@johnslugger
@johnslugger Жыл бұрын
*I've never seen anyone get Lung Cancer before!*
@realemonful
@realemonful 10 ай бұрын
@@johnsluggerMaybe you will see it on yourself as the first kid then
@realemonful
@realemonful 10 ай бұрын
@@trappenweisseguy27 You wouldn't say? You must be related to Einstein lol
@educatedmanholecoverbyrich8890
@educatedmanholecoverbyrich8890 Жыл бұрын
As the official Pakistani safety officer, I can confirm the acceptance and approval of the safety pyjamas and safety sandals worn in this highly competitive industry.
@ypaulbrown
@ypaulbrown Жыл бұрын
now that is funny
@zsdfgzxdcfg5203
@zsdfgzxdcfg5203 Жыл бұрын
No sandals were hurt during the making of this video.
@theonlybuzz1969
@theonlybuzz1969 Жыл бұрын
You say that now but everyone else says that you are working for the super silicone safety sandals company, oh you nay sayer….lol
@educatedmanholecoverbyrich8890
@educatedmanholecoverbyrich8890 Жыл бұрын
@@theonlybuzz1969 I make the bastards pay me in pounds, Stirling. I loved this product so much, I brought the company! Fuck! For money, I'll say anything
@gowdsake7103
@gowdsake7103 Жыл бұрын
All pyjamas are fire resistant and compliant with all current countryside standards The safety sandals are compliant with the keep your fucking toes outa there 1901 para 3 sub section t
@jimmyday9536
@jimmyday9536 Жыл бұрын
It is nice to see young men working and actually making things instead of robbing liquor stores and selling drugs.
@wolframgerber7118
@wolframgerber7118 Жыл бұрын
Ja, vor allem die weissbärtigen jungen Männer.
@wannabebushman1669
@wannabebushman1669 Жыл бұрын
You must be in Murika, we take drugs and go to work in Australia, not sticking up bottle shops!
@metricstormtrooper
@metricstormtrooper 8 ай бұрын
Where the hell do you live, what about the white collar criminals.
@ershvv7567
@ershvv7567 10 ай бұрын
Молодцы ребята!!! В таких условиях ,изготавливаете такие вещи!!! 🤝🤝🤝
@mattikaki
@mattikaki 4 ай бұрын
Fine workmanship and good final inspection. That elderly man must be the best and most skilled person as he files the piston rings so that they fit exactly.
@АндрейШаров-в1я
@АндрейШаров-в1я Жыл бұрын
Молодцы. Приятно смотреть на Ваше трудолюбие.
@yuriytopolevskiy9016
@yuriytopolevskiy9016 Жыл бұрын
Работал на заводе поршневых колец 2,5 года токарем. Все операции знакомы :)
@robertokeke9967
@robertokeke9967 Жыл бұрын
Fico admirado com o trabalho de vocês. Parabéns 👏👏👏👏
@bible_basher
@bible_basher Жыл бұрын
I think they put the most experienced guy in the last step on purpose. Right away after the first fitting in the pipe, he knows how many file strokes this ring needs to be good. Or it's the owner, so no one would be yelling if he fucks up his job after so many steps before... not even the guys at the foundry who risked burning off their feet to get him a product to file off.
@chamwilambomusa4447
@chamwilambomusa4447 Жыл бұрын
😂😂 The part of burning the toes is tidiest 😢
@robinsontabak8955
@robinsontabak8955 Жыл бұрын
Piękna sztuka ,- CIERPLIWOŚĆ i ZNÓJ ,- POZDROWIENIA i szacunek za WASZE MAŁE FABRYKI .
@ДенисИ-ц1л
@ДенисИ-ц1л Жыл бұрын
Поляк?
@SFMedia-f2i
@SFMedia-f2i Жыл бұрын
kzbin.info/www/bejne/oaimfKyLa956m9E
@cyklop1977
@cyklop1977 Жыл бұрын
@@ДенисИ-ц1л no raczej
@lakhvirsinghmatharu4206
@lakhvirsinghmatharu4206 Жыл бұрын
Excellent work 👍👍👍👍🙏🙏🙏🙏🙏👍👍
@VenturiLife
@VenturiLife Жыл бұрын
The jet-turbine smelter thingy is kind of genius. They seem to be using electric induction furnaces a lot more these days. I wonder what these compressors are used for, I'm going to guess refrigeration with ammonia for food primarily.
@ПавелКаназаков-ю7с
@ПавелКаназаков-ю7с Жыл бұрын
Круто👊✌ Молодцы парни🤝 Сколько сил, браво💪
@Роман54
@Роман54 Жыл бұрын
Из металлолома кольца для поршней!? Для этого нужен специальный износостойкий легированный метал и спецзакалка.
@МихаилПетров-я6ц
@МихаилПетров-я6ц Жыл бұрын
@@Роман54 кольца чугунные, какая закалка, чудило ты
@carlyleporter5388
@carlyleporter5388 Жыл бұрын
These people aren't machinist or engineers, they're artists !!
@lo2740
@lo2740 Жыл бұрын
lolscrap metal street artists maybe.
@МарленАметов-к9х
@МарленАметов-к9х Жыл бұрын
Скорее всего , качество изделий оставляет желать лучшего... Но в любом случае, очень тяжёлый и ценный труд.
@Киевскийрежим-ж4я
@Киевскийрежим-ж4я Жыл бұрын
Откуда поршень такой интересный?
@AleksVanLaden
@AleksVanLaden Жыл бұрын
@@Киевскийрежим-ж4я похоже на двухтактный дизель от какого-то тепловоза или катера.
@alext8828
@alext8828 Жыл бұрын
@@AleksVanLaden The last ring they were making looked like an oil scraper. Do they use oil scrapers in 2-stroke motors?
@AleksVanLaden
@AleksVanLaden Жыл бұрын
@@alext8828 в таких моторах раздельная система смазки. Потому маслосъёмные кольца нужны.
@alext8828
@alext8828 Жыл бұрын
@@AleksVanLaden Ah, right you are. I remember that. Good catch. Thank you.
@oneoffour63
@oneoffour63 Жыл бұрын
Now that's what you call "Lord The Rings"!!
@СвятославИльин-ч4е
@СвятославИльин-ч4е Жыл бұрын
Двоякое впечатление... Вроде молодцы, что они "на коленке" все это делают но с другой стороны марка сплава получилась неизвестна (чугун но хз какой) на маслосъеме канавки разноудаленные (может это и не критично) тепловой зазор при подгонке не мерил, затем сборка на поршне у которого куча мусора после отливки (это прям вишенка но торте) Приходилось обслуживать блоки и редукторы у которых в картере при более тщательной чистки с треть стакана песка собиралось ...
@Александр-ю7ъ9ц
@Александр-ю7ъ9ц Жыл бұрын
Действительно, качество начинатся с материалов, применяемых при изготовлении. Тут мало того, что никто не знает, какой сплав получился, так ещё и сплавы каждый раз будут разными.
@Марат-ъ3з
@Марат-ъ3з Жыл бұрын
@@Александр-ю7ъ9ц там главное чтоб ездило .ибо бедная страна
@hamoudilak6279
@hamoudilak6279 Жыл бұрын
هم يستعملون حديد الزهر مع اضفات لان الشنابر تحتاج لان تكون صلبة ومرنة
@АлександрШмачилин-т6е
@АлександрШмачилин-т6е Жыл бұрын
Этот грязный поршень для образца, а не для работы.
@krapm1386
@krapm1386 Жыл бұрын
Примерно так наши подростки в ВОВ работали, только холодно было.
@acbdcd1897
@acbdcd1897 Жыл бұрын
👍молодцы. Все могут сделать и починить.
@TheDutchShepherd
@TheDutchShepherd Жыл бұрын
Loving the waste oil burner furnace. Meanwhile i cant drive a diesel..
@AMeise-vy4fk
@AMeise-vy4fk Жыл бұрын
👍 How dare they......
@Absaalookemensch
@Absaalookemensch Жыл бұрын
Why can't you drive a diesel? It's only about $3.80 a gallon here in the mid West (about $1 per liter).
@JLmcct
@JLmcct Жыл бұрын
@@Absaalookemensch In some states of Europe, it s forbiden. In bigs towns of France it s illegal for ecologic reasons. Europe become a dictatorship.
@JLmcct
@JLmcct Жыл бұрын
@@Absaalookemensch In some states of Europe, it s forbiden. In bigs towns of France it s illegal for ecologic reasons. Europe become a dictatorship.
@shortaybrown
@shortaybrown Жыл бұрын
@@Absaalookemensch --he means he can’t drive a diesel because of the emissions, diesel emissions are dirtier than gasoline emissions.
@king0cans
@king0cans Жыл бұрын
Oh this is where Summit has its rings made. Cool I guess
@TheRomanrp
@TheRomanrp Жыл бұрын
Чем больше смотрю на индийских трудяг, тем страшно покупать запчасти.
@porhporhev493
@porhporhev493 Жыл бұрын
Это Пакистан!!!! Не Индия блять!!! Вы географию учили?!!!
@user-y6ancif86b
@user-y6ancif86b Жыл бұрын
На китайских запчастях пол страны ездит, а там схожие производства, только эти на совесть делают, в отличии от узкоглазых.
@StasBaginskj-mz4ud
@StasBaginskj-mz4ud Жыл бұрын
Скоро индийские машины будут у нас продавать вместо европейских
@TheRomanrp
@TheRomanrp Жыл бұрын
@@user-y6ancif86b Тут, конечно, соглашусь. Я тут кольца, поршневые, китайские покупал и поршень, вот видно, что станки хорошие, высокоточные. Ну, они как специально в размер не попадают, вот как будто именно, чтобы было плохо по-китайски.
@НиколайСоркин-ы3п
@НиколайСоркин-ы3п Жыл бұрын
ну лет 10+ под санкциями,и ты будешь покупать точно такие же запчасти,но уже импортозамещёные из РФ
@aes_ltd
@aes_ltd Жыл бұрын
Уважаю ручной труд, но после особоточной "последней" операции доработки напильником, можно цикл начинать сначала, т.е. в переплавку...😂
@chernoveugen
@chernoveugen Жыл бұрын
Тепловой зазор нужно выставить, напильником - все по книге. А вот "надевание" в конце это ужас
@sergehog
@sergehog 6 ай бұрын
На карачках не сидят, микрометрами пользуются, шлифанули, фасочки сняли - делают все правильно. Лучшая пакистанская мастерская, из всех что по ютубу видел! Красавчики
@buyamerican3191
@buyamerican3191 Жыл бұрын
Nothing but the best in metallurgy here.
@redr1150r
@redr1150r 11 ай бұрын
I just retired last week from being an Aircraft mechanic for 52 years . Your best friend is the machinist. :-)
@TheAmd481
@TheAmd481 Жыл бұрын
14:06 интересно, что они перед этим мерили микрометром, что тут биение миллиметра 3?
@tibam6912
@tibam6912 Жыл бұрын
после разрезки и изготовления замка, они сжали кольцо, из за чего и получился элипс, в районе 7 мм, после они вставили кольоца в оправку, и заневолили на приспособе, и уже протачивают под цилинд, с учетом теплового зазора
@gaildimick1831
@gaildimick1831 Жыл бұрын
Wow! Awesome amount of labor. Very nice work.
@afs5609
@afs5609 Жыл бұрын
For those who have no engineering background this type of piston ring made from questionable scrap cast iron is only one type of many & only suitable for slow surface speed, not suitable for internal combustion engines, petrol or diesel, nor for steam locomotives both require a different metal composition for high surface speed, the machining process shown has some similar activities to my experiences of many years ago making piston rings for steam locomotives for both valves & cylinders the final fitting by filing is also common.
@qwerty13380
@qwerty13380 Жыл бұрын
I have a friend who has to make some 6 inch piston rings, for an old steam engine he picked up. Do you have any advice how he should proceed? He has a Bridgeport, horizontal mill, and a 12 inch, plus 15 to 17 inch lathe. Or do you know where he could get the rings at a reasonable price?
@afs5609
@afs5609 Жыл бұрын
@@qwerty13380 I am unable to advise a supplier in Australia who will be able to supply your friend with his requirements, Being a member I suggest contacting the engineering section of puffing billy society in Victoria, they should be able to assist in obtaining a supplier, or they maybe able to manufacture what is required, some points to remember, (1) the cylinder bore must clean, parallel, (2) depending on age the cylinder bore surface may be glazed and will need machining to remove the glazing, (3) making piston rings from grey cast iron is not advisable based on my engineering training in the railways of NSW in the 1960's, "the users" as they were called were cast in the Eveleigh Foundry from a formula supplied by the railway lab at Redfern, I cannot remember what the ingredients were, I only remember the items used for making cast iron brake shoes, of iron, glass (silica) steel.
@markshort9098
@markshort9098 Жыл бұрын
​@@qwerty13380I've seen rings cut from old brake disks and they worked ok and if they wear out it's cheap and easy to just make more
@qwerty13380
@qwerty13380 Жыл бұрын
@@afs5609 Thanks AFS. BTW, my friend and I, live in the USA.
@thefreedomguyuk
@thefreedomguyuk Жыл бұрын
​@@markshort9098The trouble isn't procuring new rings. The problem is the engine has to be stripped to replace them, then rebuilt.
@sajidrafique375
@sajidrafique375 Жыл бұрын
allah hifazat maen rkhae aur taraqqi mile.
@williammcgeehan3424
@williammcgeehan3424 11 ай бұрын
That long furnace with air blowing in one end and flames shooting out the other end looked like a miniature Bessemer converter.
@tonymengela3575
@tonymengela3575 Жыл бұрын
I read a lot of really dumb comments and honestly I am impressed. Ive worked around metal and manufacturing and these guy know how to keep their stuff going with so little. USA needs to relearn their roots
@maxwell-style4584
@maxwell-style4584 2 ай бұрын
Relearn how to get injured on the job before OSHA existed? Relearn terrible working conditions, slave labor and lack of workers rights? Please elaborate.
@ВладимирЛевченко-х8у
@ВладимирЛевченко-х8у Жыл бұрын
Красавчики! Работа кормит и не даёт черстветь!
@AffordBindEquipment
@AffordBindEquipment Жыл бұрын
yep, I knew it! they're wearing those new safety sandals! Gotta get me a pair of those.
@caddyrack
@caddyrack Жыл бұрын
Red Wings makes them, Cheap!
@Abdurrahmanml7283
@Abdurrahmanml7283 Жыл бұрын
Saya sangat asik lihat video ini.. Dasyat buatan ring piston yang sangat sederhana .. Sangat indah ketrampilan mereka.. Salam pakistan sangat indah sekali 🥰🥰💕💕🥰🥰🥰
@steveb1739
@steveb1739 Жыл бұрын
True craftsmen!
@innleadair
@innleadair Жыл бұрын
Nice work ! Good to see the casual skill and ability of these men.
@DigerPixsar
@DigerPixsar Жыл бұрын
Млять, каменный век! А "измерительные" инструменты, типа линейка и кувалда, вообще радуют 😂😂😂
@НиколайСоркин-ы3п
@НиколайСоркин-ы3п Жыл бұрын
ну погоди,ещё пяток лет под санкциями и ты так будешь.
@Марат-ъ3з
@Марат-ъ3з Жыл бұрын
красавчики ребята .
@tomaszryczek753
@tomaszryczek753 Жыл бұрын
People exploitation 😢they use oil engines, old cooking 🥘 oil to power this steel furnace! Making new parts to power industry! They same very people tell you to go green 😊
@izemanevobike
@izemanevobike Жыл бұрын
At last one product I'd actually buy and have faith in after so many crap produced I've seen (brake pads etc ...). This is true technical engineering and high skilled work!
@lo2740
@lo2740 Жыл бұрын
well, you must not be well informed the, because these rings are obviously not for any combustion engine, they are only suitable for very low quality air or gas comrpessors, and even there they certainly have a very limited service life. Everything is wrong with this operation,, everything, from the material, to the operations to the finishing. You can see how the rings are not even centered on the lathe when they do the "surface finish". it is a joke.
@FrozenHaxor
@FrozenHaxor Жыл бұрын
@@lo2740 Precisely. The rings are machined in whichever fashion they fit in the lathe, one side they will be having thinner walls, other side thicker. This is pathetic to watch. Complete third world country recycling sweat shop.
@wallaceburjins6841
@wallaceburjins6841 Жыл бұрын
I'm impressed by your resourcefulness and your skills. Thanx for posting. Keep well
@sidewalkMCS
@sidewalkMCS Жыл бұрын
Honda started out as a piston ring manufacturer in post war japan, melting junk metals from the US army. let's see how far these boys go in 50 years.
@lo2740
@lo2740 Жыл бұрын
lol, in 30 yeras they will be exactly at the same point, because 30 years ago they were already exactly at the same point, you seem to ignore something, religion, that is the reason why many third world countries will never progress.
@Alexey-qv2ie
@Alexey-qv2ie 10 ай бұрын
Как устроена данная печ ротационная ? Какую горелку используете и топливо?
@adnanshuja4075
@adnanshuja4075 Жыл бұрын
This a Wonderful & Skillful Job, may be very rare in our Country; these components would be useful for Thermal Power Plants having Engine Generators or for Use in Diesel Engines of Railway Locomotives. The Metallurgy of Preparation of such an important Component is not Satisfactory, since there is looked no control on Chemical Composition and Other Properties, No Chemical and Mechanical Testing and Who Knows that what is the grade of Material despite of carrying out so many hard work and expensive operations. Thanks a Lot for the Video.
@richardhack9830
@richardhack9830 Жыл бұрын
Basicly it's incredible. These people know what they want to produce: piston rings. I'm affraid that's about the limit of their knowledge. They simply repeat a proces "coz we always do it like this!" Metallurgy or Quality Control is way out of their scope. Yet their products may have some acceptable quality. They simply don't know. Good quality? -"Yes, sir!" 😃
@sahraabbassi1827
@sahraabbassi1827 Жыл бұрын
أظن إمكانياتهم محدوده يسعون فقط لكسب لقمه العيش....هذا يترتب على الدوله أو الحكومه أصحاب السلطه يجب عليهم إنشاء مراكز بحثيه بهذا الشأن... أو معاهد علميه اكاديميه بعلم التعدين.....ولكن على أي حال عملهم شاق ومتقن.... تناسب طبيعه الصناعه في بلدهم......
@eweunkettles8207
@eweunkettles8207 Жыл бұрын
cast iron is hard wearing and self lubricating , notice how the cores are cast vertical , and left to cool slowly in a pile of hot stuff all good practice a hand held PMI tester would analyse the composition instantly , i doubt the addition of alloying elements would improve the performance the ring must wear initialy to suit the bore after bedding in wear is very slow and will give hundreds of hrs service
@richardhack9830
@richardhack9830 Жыл бұрын
@@eweunkettles8207 I don't hope "hundreds of hrs". A regular car engine has a lifetime of ~10.000 hrs. Professional engines (locomotives, generators, industrial) will run ~100.000 hrs without any problem. That is the point where Quality Control (and Metallurgy) enter the game...
@eweunkettles8207
@eweunkettles8207 Жыл бұрын
@@richardhack9830 these guys would laugh at the paper trail that a typical q/a system would bring , how do you get material certs for old brake rotors and blocks besides if they wear out a bit early theres always more , keeps the foundry busy and a curry in the pot for the family yankee ize it and its gone
@stephensarkany3577
@stephensarkany3577 Жыл бұрын
Recommend abrasive or shot blasting the fused sand off, it really saves the wear on the lathe ways.
@trappenweisseguy27
@trappenweisseguy27 Жыл бұрын
They’re working on dirt floors and that dust is going to get everywhere 🤷‍♂️.
@stephensarkany3577
@stephensarkany3577 Жыл бұрын
@@trappenweisseguy27 IDK if you have ever machined grey iron, but the swarf is abrasive enough on the lathe. The burned sand crust is murder on the tooling and is like throwing liquid sandpaper on the ways as it mixes with the way lube.
@trappenweisseguy27
@trappenweisseguy27 Жыл бұрын
There’s a shocking disregard for cleanliness and protecting the machinery considering that it would have been a sizeable investment for them in the first place. And they use a toolpost grinder, which is going to literally throw abrasives all over the ways, and later machine over the same surface 🤨.
@stephensarkany3577
@stephensarkany3577 Жыл бұрын
@@trappenweisseguy27 in many such clips, they throw the completed parts in a pile on the ground as well. Go figure.
@barrymorgan5966
@barrymorgan5966 Жыл бұрын
Yes, clean the casting, and if I didn't put a piece of plywood over the bedways to rest the job on before I mounted it in the chuck, I got my arse kicked!! 🙂
@ypaulbrown
@ypaulbrown Жыл бұрын
very amazing......thank you for sharing......Paul in USA
@mohammednovalija
@mohammednovalija Жыл бұрын
Where can I get a pair of those transparent safety boots ?
@dennisyoung4631
@dennisyoung4631 Жыл бұрын
Became so enamored of the kind of hammers these people use that I bought one of that style.
@educatedmanholecoverbyrich8890
@educatedmanholecoverbyrich8890 Жыл бұрын
I like it so much that I bought the company.
@caddyrack
@caddyrack Жыл бұрын
What are you using it for? Cracking walnuts?🤣🤣
@dennisyoung4631
@dennisyoung4631 Жыл бұрын
@@caddyrack no, just general use - 300gram, by Gedore - German brand, I think. It works especially well for small chisels and center punching.
@ing.mecanico4132
@ing.mecanico4132 Жыл бұрын
Muy buen trabajo os felicito
@norz172steel5
@norz172steel5 Жыл бұрын
No safety shoes, gloves or glasses , one mishap and you are BBQ. These folks are fearless, You can't operate like that in the Western countries. But they good of what they are doing.
@joiyajoiya6347
@joiyajoiya6347 Жыл бұрын
ماشاءاللہ بہت خوب
@Epiphone1978
@Epiphone1978 Жыл бұрын
1:48 "To the Bat mobile"!!! ;)
@azinfidel6461
@azinfidel6461 Жыл бұрын
Step 8, cutting the slots using the lathe was interesting .
@EduardoAlbuquerque-b6w
@EduardoAlbuquerque-b6w Жыл бұрын
Greetings from Brazil. These videos are awesome!
@СергейЯковлев-л8з
@СергейЯковлев-л8з 8 ай бұрын
индусы умеют в металлообработку... молодцы, интересно смотреть как человеку который работает на крупном заводе в инструментальном цехе, и да я первый раз вижу магнитный токарный патрон.
@sbhamba
@sbhamba Жыл бұрын
Beautiful hard work, I enjoyed watching you at your skill.
@bubinbei
@bubinbei Жыл бұрын
Кольца изготавливают не из круглой трубки, а из эпюда яйцеподобной формы. Так как кольцо должно при сжимании в гильзе должно прижиматься к стекам гильзы с одинаковой силой. Данную форму вычисляют на электронных вычислительных машинах. Учитывать нужно такие параметры как пружинность стали/чугуна, толщина, температурные режимы и т.д. Компетенции по расчёту подобных изделий есть в японии 2 кб, в сша 1 кб, германия 1 кб, ссср 2 кб - пардон, россия 1 кб. украина 1 кб.
@Fantik22
@Fantik22 Жыл бұрын
Им не надо надежно, им надо много и быстро
@allen3272
@allen3272 Жыл бұрын
You guys are definitely good at what you do
@rafaelfreitassantos5534
@rafaelfreitassantos5534 Жыл бұрын
zero segurança no trabalho mais mesmo assim meus parábens pelo ótimo trabalho que esses guerreiros fazem.
@Dr.PKSachan62
@Dr.PKSachan62 Жыл бұрын
Very nice production skills 👍👍👍👍👍
@АтабекКучкаров-о9с
@АтабекКучкаров-о9с 10 ай бұрын
Нердансизлар устолар гап йук👍👍👍👍👍👍👍👍👍👍
@五郎熊-d7n
@五郎熊-d7n Жыл бұрын
Soichiro Honda, the founder of Honda, said that he had a hard time making piston rings. In other words, a high level of technical skill is required to manufacture piston rings.
@snowflakemelter1172
@snowflakemelter1172 Жыл бұрын
He meant to Japenese standards not this crap.
@teebosaurusyou
@teebosaurusyou Жыл бұрын
This is nothing close to high precision work.
@raufjaleel8317
@raufjaleel8317 Жыл бұрын
These people are not machinists or engineers, they are artists.
@lo2740
@lo2740 Жыл бұрын
@@raufjaleel8317 you have no idea of what you are talking about, do you even understand these "rings" are not even suitable for a combustion engine? they can only "kinda" work in a beaten air compressor from URSS. There is nothing good about this shitty operation.
@FrozenHaxor
@FrozenHaxor Жыл бұрын
He would be spinning in his grave at high RPMs if you were to speak of his name inside that filthy third world country recycling sweat shop. What a disgrace to even come up with such a comparison.
@erhanzekisazan7956
@erhanzekisazan7956 Жыл бұрын
muhteşem..çalışmalarını çok beğendim..cnc teknolojinin canı cehenneme...el emeği göz nuru...bende makbul
@danneumann3274
@danneumann3274 10 ай бұрын
Finally, I saw a video with micrometers in all the right places. although this may be done as We in the USA would do it in the 1930's, I think these guys are doing a good job. I was impressed how they OD ground the outer diameter of the rings. Good Job Guys
@realemonful
@realemonful 10 ай бұрын
I bet UmUrica has been buying these rings from them all along. WAY before UmUrica even became UmUrica lol
@GearTiger007
@GearTiger007 Жыл бұрын
have some looks like copper in the middle of the rings, why not see how it be done inside ? hope to see the detail process,thanks video ! very nice !
@chamwilambomusa4447
@chamwilambomusa4447 Жыл бұрын
Where are these videos coming from? These people are very skillful they almost make every thing even sensitive things. kudos
@AFFYJAMBO
@AFFYJAMBO 8 ай бұрын
They are coming from Pakistan
@skhochay
@skhochay Жыл бұрын
i like the dude with the filer , he is the oldest of all clan and sharp on the eye responsible to quality of the ring
@lo2740
@lo2740 Жыл бұрын
lol, the quality of the ring 🤣
@JoseLuis-ob8bn
@JoseLuis-ob8bn Жыл бұрын
Extraordinaria capacidad para fabricar todo tipo de piezas de precisión , saludos amigos desde ARGENTINA BAHIA BLANCA 👍👍👍👍👍👍👍👍👍👍👍👍👍🇦🇷🇦🇷
@larrykrise3609
@larrykrise3609 Жыл бұрын
you men are great!larry in INDIANA USA
@fastfreddy918
@fastfreddy918 Жыл бұрын
The guys beard at the end is spectacular. Good piston rings too. Bit more safety tho. At least boots, gloves and glasses.
@hkansler
@hkansler Жыл бұрын
muito trabalhoso, mas emprega muitos, e da conhecimento. que dure muitos anos este serviço.
@toxicahv5680
@toxicahv5680 Жыл бұрын
As simple and creative as Indian factory technology is, it is 100% HQ. But all other electronics from the site still have room for development! But respect.
@dvdzonenz
@dvdzonenz 10 ай бұрын
These are Pakistanis
@АндрейАндрей-х1ф5ы
@АндрейАндрей-х1ф5ы Жыл бұрын
Хлопцы красавцы! В таких условиях и на таком (древнем и изношенном) оборудование, делают нормально! Смущает, факт отсутствия обуви, тем более в литейке, снимание отрезанного кольца при вращении голыми руками (9:15) и прочие незначительные моменты
@MopaHa13
@MopaHa13 Жыл бұрын
у него 10 пальцев, так что еще есть лишние
@АндрейАндрей-х1ф5ы
@АндрейАндрей-х1ф5ы Жыл бұрын
@@MopaHa13 Я просто к тому, что токарь маникюр поцаратает, обидно!
@МихаилБобриков-в9щ
@МихаилБобриков-в9щ Жыл бұрын
Да у нас и такого нет все просрали падлы за европейские трусы этот клоун последние угробил
@goodcat6017
@goodcat6017 Жыл бұрын
Lovely work really like watching Indians with there engineering and the way they fix trucks shades they just build it themselves orsum thanks for the videos
@dvdzonenz
@dvdzonenz 10 ай бұрын
These are Pakistanis
@adityabayu3117
@adityabayu3117 Жыл бұрын
Memperkerjakan banyak orang, kerja sama dan hasil yang bagus 👍
@kurtler1
@kurtler1 11 ай бұрын
Молодцы!
@powerfury1
@powerfury1 Жыл бұрын
These guys are talented and everything comes out perfect.
@lo2740
@lo2740 Жыл бұрын
lol, for an beaten air compressor maybe, but this is not combustion engine piston ring, it is dubiously made, from scrap metal.
@copnguyen7301
@copnguyen7301 Жыл бұрын
Một đất nước. Thủ công. Làm tất cả những món đồ xe. Rất hay và giỏi. Họ mà có công nghệ rồi máy móc hiện đại. Thì mọi thứ. Mình nghĩ sẽ tuyệt vời hơn nữa ❤❤
@Absaalookemensch
@Absaalookemensch Жыл бұрын
Doesn't the mixed alloy variances cause consistency issues from lot to lot? Does that results in significant differences in ring and piston sleeve wear from lot to lot?
@tonyb7748
@tonyb7748 Жыл бұрын
the engines they are making parts for have regular ring replacement procedures. Kind of like buying a KIA in the US and replacing the engine every 30k.
@Absaalookemensch
@Absaalookemensch Жыл бұрын
@@tonyb7748 Ahhhhhhh...thank you I'm used to getting 300,000 to 450,000 miles out of a automobile engine, 550,000 to 750,000 on a semi diesel engine.
@tonyb7748
@tonyb7748 Жыл бұрын
@@Absaalookemensch thats outstanding! You must have a very good maintenance regimen.
@Absaalookemensch
@Absaalookemensch Жыл бұрын
@@tonyb7748 That and I don't treat vehicles like race cars. Those who treat their vehicles like race cars will maintain them as often as race cars require. Even though I normally drive 5 mph over the speed limit, I still get great gas mileage, go 10 years between new brakes in my automatic cars and last traffic ticket was in 1998. Before that was 1987. I was young, stupid and driving a car like a race car. But I learned.
@akhtarkh
@akhtarkh Жыл бұрын
In most cases, especially this size, the piston rings are made from regular grey cast iron. Their choice of scrap material identifies this. It is quite possible that these rings are for compressors. The piston 21:27 they are using for reference is a double acting piston, meaning that it is most probably for a compressor.
@bigsquatchsasfoot1964
@bigsquatchsasfoot1964 Жыл бұрын
Brilliantly done 👍
@igoraverianov6207
@igoraverianov6207 Жыл бұрын
😀this is how piston rings were made 100 years ago) do not think that you can take any piece of metal and make anything out of it.using modern technologies, the rings are given some ovality and the cross section of the ring is not square but trapezoidal .. in addition, heat treatment is required😁😁
@terrenceolivido741
@terrenceolivido741 Жыл бұрын
yeah, but all these modern bs. engines will turn to junk. hopefully the old ford straight six can be converted to be repaired like this . ... lol...
@joramotorsportteam3277
@joramotorsportteam3277 Жыл бұрын
4:03 What He add to the cast iron?
@pulidoggy
@pulidoggy Жыл бұрын
All that precision machining, and not a single digital instrument... Not a DRO nor even a digital caliper 😳
@alnittelocin_luiz
@alnittelocin_luiz Жыл бұрын
What's the name of that white powder they spray between one part of the mold and the other?
@lo2740
@lo2740 Жыл бұрын
talc
@ник-ц5в
@ник-ц5в Жыл бұрын
Слаженная работа и самоконтроль тут же 🎉
@محمدمكي-ب6ش
@محمدمكي-ب6ش Жыл бұрын
حقاً كم أنتم رائعون ، منتجون ، تحياتي لكم جميعأ ❤👍👍👍🌹
@bradanderson1627
@bradanderson1627 Жыл бұрын
Well that’s pretty cool!
@martinswiney2192
@martinswiney2192 Жыл бұрын
Actually a great job of making the piston rings. But what purpose can the rings serve on a piston that is full of holes? Not only machined holes but holes in the cast part of the piston
@slypig24
@slypig24 Жыл бұрын
I would guess if for test fitting only.
@robpinter5431
@robpinter5431 Жыл бұрын
Oil lubrication, a bit like oil scraper rings in an automotive engine.
@JesusPerez-gy2ju
@JesusPerez-gy2ju Жыл бұрын
SON UNOS PERFECTOS OFICIALES SI SEÑORES MUY BUENOS MAESTROS......LOS ENCOMIOS....DESDE ESPAÑA ISLAS CANARIAS...SALUD Y MUCHA SUERTE ...PARA TODOS..
@hernanluque1333
@hernanluque1333 Жыл бұрын
Buen trabajo maestro los pistones son Buenos
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