Considering the majority of this type of content, this is damn impressive. Buildings still run down, floor is dirt, and men still do honest work. A CNC machine? Eye protection? Gloves? Impressive. Ever notice the creative jigs, tools, etc in these videos? Someone figures out a process, gathers the equipment, builds simple jigs, and put people to work. As always, there is a behind the scenes person pulling the strings. And making the money. Damn. I just described America.
@krypton18867 ай бұрын
Нифига, у них теперь еще и полноценный ЧПУ токарный появился!
@Lowboard_Fun_Research6 ай бұрын
в 21м веке люди живут!
@mikesantos0117 ай бұрын
Imagine if they put the gear on movable carts rather than throwing it on the dirty ground after each step of the process
@edschultheis95377 ай бұрын
If I ran the place, I would spend a few days making work tables, carts, and organized racks. Get all of the work up off the ground. It seems very inefficient to me. The amount of unnecessary energy that is expended simply picking parts off of the floor/ground is huge over time. But they do make good parts with the machinery that they have. I'm not sure though if the steel is tempered properly for its end use.
@karoma78986 ай бұрын
@@edschultheis9537 from what I've seen throughout the years is in Pakistan and India the worker is "expendable", they're basically slaving away, (just remembered, EGYPT TOO! Egyptian workers in Jordan and much of the middle east are worked to death), in Jordan, it was cheaper to bring a bunch of Egyptian workers to carry bricks up a 7-floor building for an entire day than it is to bring a truck with an extendable boom that'll do the work in less than an hour. they owner simply doesn't care, he doesn't see the workers as human.
@user-rg2py7il6p20 күн бұрын
Где по другому. @@karoma7898
@alexdoc70455 ай бұрын
Первый раз увидел работника в ЗАЩИТНЫХ очках...
@dockkkerr2 ай бұрын
Просто очень ветренно.
@innyrozeАй бұрын
это для сюжета. очки дороже рабочих нидай бох поцарапают!
@user-ro2nk4kb5wАй бұрын
Главное в платьях работают, а если затянет.
@innyrozeАй бұрын
@@user-ro2nk4kb5w этот негр сломался несите следующего.
@noneck30992 ай бұрын
that guy on the drop saw is soooo Mad Max
@user-hr1yf8re5k6 ай бұрын
Судя по качеству последних европейских и азиатских моторов и других агрегатов основным поставщиком деталей для конвеера являются вот эти вот ребята.
@Arosyby2 ай бұрын
😂 Да тут еще хоть какое-то качество наблюдается!🤣
@kotkotikow7 ай бұрын
Кольца не закалили, просто сделали вид(заворонили), что они закалены вот такой вот хлам и продают
@Evgeny_Sannikov6 ай бұрын
@@davkras1942 Феном можно нагреть "спец"
@andipak6 ай бұрын
А мне не понятно. Они кольца сваркой сварили. Потом без термо обработки на мехобратботку . Да у них должны резцы на ЧПУ лететь каждые пару деталей. Явно какойто обман в съемке. Или они с чистого железа эти шестерни делают.Спецально под дурачков косят
@user-vx8zv6bw1y2 ай бұрын
Так сталь низкоуглеродистая😂😂😂😂😂😂 Какая-нибудь ст3. Вон она как легко в бублик сворачивается. Швы на такой стали будут незакаленные.
@innyrozeАй бұрын
@@andipak никакого обнана! настоящее японское качество!!!
@oskolnАй бұрын
@@andipakни не нуждаются в закалке
@chernoveugen8 ай бұрын
Термообработки я так и не дождался.
@chack19658 ай бұрын
Химическая закалка.
@chernoveugen8 ай бұрын
@@sergeytestov4865 бендикс живее будет))))
@Hatori881008 ай бұрын
@@chack1965Зака́лка, или закаливание, - вид термической обработки материалов (металлы, сплавы металлов, стекло), заключающийся в их нагреве выше критической точки (температуры изменения типа кристаллической решетки, то есть полиморфного превращения, либо температуры, при которой в матрице растворяются фазы, существующие при низкой температуре), с последующим быстрым охлаждением.
@Hatori881008 ай бұрын
@@chack1965сам придумал или кто подсказал?)
@pedro660208 ай бұрын
@@chack1965еще смотри не скажи кому😂
@user-jo6us3ni5i8 ай бұрын
Всё отлично,но зачем бросать заготовки напол,бросайте в банки потом их проще передать на другой процесс и ненадо поднимать с пола
@richardw32948 ай бұрын
Labour is cheaper than jars!
@user-ds6qf2mv1q7 ай бұрын
Чтоб железка знала где её место!
@VasiliyAleksandrovich6 ай бұрын
Вы не понимаете, это часть национальной культуры производства.
@Skidderoperator2 ай бұрын
Mechanically inclined goat farmers.
@innyrozeАй бұрын
так положено! еще надо скотчем обмотаться ебнуть кувалдой и какимто говном обмазать держа деталь ногами
@alexbaxter95127 ай бұрын
I'm fascinated by these videos, at every stage the item is thrown on the floor, why not use benches, that'll save some backache..
@johnfenn7 ай бұрын
Agreed. By the time these workers at 45 they are so riddled with pain they can hardly work. How hard would it be to have a bench connecting all the stages.
@user-ev4pb9xj7e7 ай бұрын
They do all their work from off the ground !!! My back wouldn’t last 5 minutes 😩
@edaminev6 ай бұрын
В Индии это похоже на фетиш. Смотрел много видео. Везде кидают на землю, потом с трудом поднимают. И везде грязь и пыль. До культуры труда им очень далеко.
@alexbaxter95126 ай бұрын
@@edaminev Возможно ли это как-то связано с кастовой системой, высшая каста бросает его на землю, чтобы низшая каста могла его подобрать, тем самым утверждая свою власть?
@sdsfgsty2 ай бұрын
@alexbaxter9512 that's the dumbest thing I have read in a long time.
@user-fw3uj3wn1e7 ай бұрын
Я увидел чудо: в Пакистане есть станок ЧПУ.
@Lowboard_Fun_Research6 ай бұрын
Я слишал, их всего три на всю страну)
@tarciliobeneditodasilvafil392121 күн бұрын
Dizem que eles tinham 5 ,mas venderam 2, pra China
@azrael8347 ай бұрын
I didn't see any heat treatment. Soft iron gear? Chemical effects give it a color as if it had been broken by heat treatment. Didn't the material harden from so much soaking?
@NutsandGuts7 ай бұрын
That's why they make so many of them, they only last three months probably.
@chrisbis36ify7 ай бұрын
12.35 ish onwards. Looks like hot salts infusion to me. Then rinse, then neutralise. He then blackens them and finally oils.
@azrael8347 ай бұрын
@@chrisbis36ify In a plastic barrel with some chemical balls in it? He doesn't look hot. Neither is iron.
@chrisbis36ify7 ай бұрын
@@azrael834 no..... the metal looking tank. Brown in colour (liquid) its bubbling, which makes me think its heated. There's a tall gas cylinder on the left. You will notice for the latter stages, they don't handle the gear by hand, but rather carefully on the end of a slight hooked long rod. Maybe they have been heated somewhere.
@azrael8347 ай бұрын
@@chrisbis36ify If you look at it, it picks up the waiting parts from the ground with the hook tool, which cannot be hot. The angle tool is needed because there are caustic liquids in the barrels. You can't dig into it with your hands. It is possible that these parts were heated in one of the phases that were left out, but then they should have been heat treated immediately while the metal was still glowing. And because of that, he would have already discolored. The way I see it, they use various acid tricks to make a hardened level, as if that would have happened.
@mohidkashif61747 ай бұрын
Amazing work
@anonomoustache7 ай бұрын
With the equipment available and those conditions, what these skilled workmen produce is nothing short of remarkable, well done.
@scottbilger92942 ай бұрын
Remarkable is the word
@chrisbis36ify7 ай бұрын
Can not believe the 'throw-away' nature of each stage of manufacturing...... instead of let's say sliding the rings over a slightly angled tube or pole that the product can slip down. Easy materials handling thereafter
@luqmanluqmantariq95588 ай бұрын
Great 👍
@porhporhev493Ай бұрын
На высокочастотник для закалки зубьев ещё не заработали видимо. Столько труда впустую😮
@manufacturingpoint8 ай бұрын
Nice Process....❤❤❤❤❤..
@RameshKumar-mt8jg8 ай бұрын
Material saving good 😊
@jrstafe80098 ай бұрын
No hardened?
@sgtbrown42738 ай бұрын
It is not always beneficial to harden some gears because they may actually wear faster and crack under the constant starter gear engagement.
@imtheeastgermanguy54312 ай бұрын
@@sgtbrown4273 but they need to be tough because the gear from the starter is pretty hard/tough. It would wear down a too soft metal fast
@keithrussell87787 ай бұрын
Is the chemical treatmentphosphating to prevent rust.
@bartnieuwendijk10242 ай бұрын
Everybody is complaining about them trowing it on the ground again and again, these people don’t have backaches they are backaches
@amarkhan64266 ай бұрын
Nice ❤Nice
@alke58798 ай бұрын
The workers are hardworking, but they are poor, the owner does not provide them with basic protective equipment - gloves.
@vakilsaifi64757 ай бұрын
GOOD JOB
@Hatori881008 ай бұрын
Без закалки это не законченное изделие!
@Maximspec7 ай бұрын
зато с щелочным воронением
@Lowboard_Fun_Research6 ай бұрын
Да ктож знает, ктож знает)
@tariqhussain31378 ай бұрын
Really good work
@davidhall88748 ай бұрын
What I can't understand is why create something then throw it on the ground which the makes someone have to pick it up and carry it to another place then throw it on the ground only to have the same process repeated until the product is finished? Can they not get better organized?
@danneumann32742 ай бұрын
They dont care about the backs of their employees. Could You imagine how much better this operation would look with some benches and some wheeled carts?
@vladimirpc45377 ай бұрын
Это кошмар, а не производство 😢 поэтому сейчас все одноразовое качества нет от слова совсем, потому что производят такие черти всё
@Lowboard_Fun_Research6 ай бұрын
Следующее видео хочу о производстве индусами турбореактивных лопаток))
@metricstormtrooper2 ай бұрын
The Russians would be first to buy them.
@innyrozeАй бұрын
@@metricstormtrooper сало уронили
@walter97247 ай бұрын
All those chemicals get dumped into the local waterway (river) when they're finished with them
@user-cr7qm6tq1v8 ай бұрын
Отрезной круг без защиты ,ни какой техники безопасности.
@user-cc9hi3kt4uАй бұрын
защиту трУсы придумали, кто не рискует тот не пьет шампанское
@screwsnutsandboltsАй бұрын
Good videos ! 👍
@jaishetty44697 ай бұрын
Flywheel ring gear is used for starting the engine. It connects to the starter motor via a solenoid. I hope this material is not plain Mild Steel, as that won't survive the brutal torque on it.
@nedimvarol52786 ай бұрын
Ellerinden nur gibi emek çıkan emekçi kardeşim çalışma şartları çok ağır ve ilkel Allah hepinizin yardımcısı olsun. Patron parasına para katarken biraz sizlere daha güzel bir fabrika veya işletme kursun
@Hizone16 ай бұрын
Heat treatment is ignored deliberately. They want frequent damage of gear to attain more business.
@ovidiovalladares33108 ай бұрын
No heat treatment i like my flywheel ring that will last a few months
@swarfs7 ай бұрын
I thought hardening was essential?? For starter rings. I can't believe it's not hardened.
@semihoz5067 ай бұрын
Isıl işleme gerek duymuyorlar deneme yapılmış daha önce
@LegendLength7 ай бұрын
@@swarfs that's what she said
@howardosborne86477 ай бұрын
@@swarfsRing gears are not hardened. I have replaced many flywheel ring gears over the years and to remove the old worn gear we simply drill a hole just beneath the teeth and give it a couple of blows with a hammer and chisel. They are quite soft and ductile.
@bigchrisrogers6 ай бұрын
@@howardosborne8647 The body of the ring gear is not hardened, it has to be more ductile to shrink fit and grip onto the flywheel. The teeth are hardened to resist wear, typically to over 45 Rockwell hardness.
@ahill70997 ай бұрын
Weird how you don't line the rings up before making the gear teeth
@MechanismAnimation8 ай бұрын
Good.😎👍
@normanedwards72208 ай бұрын
Is there a reason why at the end of every part of the process of making these things that they are thrown to the ground .........why ???????
@tengkusulaiman8 ай бұрын
I watched a motorcycle tank manufacturing earlier, also with that delicate item, thrown to ground. 😢
@TheSeaCrocodile8 ай бұрын
Main reson to throw them is that the rust goes off... 😊
@alanwann93188 ай бұрын
You forgot "hit it with a hammer"
@200milesaway67 ай бұрын
A lot of people like instant gratification and the act of throwing something and it making noise gives them that subconscious buzz. Have to explain to them in a particular way that it just dings the metal and hurts everyones ears and they stop.
@user-ho7ml1tc6g7 ай бұрын
Покрасили шестерню якоби она термообработана))
@SilverRainSR7 ай бұрын
Ага, мало того что сырая , так еще и сварена...
@user-cc9hi3kt4uАй бұрын
@@SilverRainSR свареное не может быть сырым
@SCANIA730Ай бұрын
@@user-cc9hi3kt4u 🤣🤣🤣🤣
@gvvggvgjj67244 ай бұрын
بارك الله في هؤلاء ألرجال الخلصين يستحقون كل التقدير والاحترام # MOROCCO
@lucianosoares73517 ай бұрын
Sensacional parabéns
@punjabilivekustihub7 ай бұрын
Good👍👍👍👍👍💯💯 pl s
@amirheydari28717 ай бұрын
Very good
@brianevans194629 күн бұрын
I'm never buying a Suzuki now...
@PILOTabcdce8 ай бұрын
заворонили химически-типа закалку прошли, на самом деле сыромятина
@pedro660208 ай бұрын
Черно и ладно😂
@pedro660207 ай бұрын
@@davkras1942 сами то не дурь написали?! Греют максимум до 200 градусов для посадки, а не до 860 и в масло или воду.
@user-lv1ci7zn8w7 ай бұрын
Штото я с химией не разобрался, это что цементная?
@user-li3kf6nh7o6 ай бұрын
ТОПГАН ПУЛЛАРИНГГА АЛЛОХИМ УЗИНИНГ БАРАКАСИНИ ЗИЁДА МУЛ КУЛ КИЛИБ БЕРСИН ...АМИН...❤❤❤❤❤❤❤❤❤❤❤
@rodgercottrill33426 ай бұрын
A master piece
@ManhNguyen4811929 күн бұрын
They’re working hard even though they’re not wearing any protection gears to work but still make the job done perfectly.
@edaminev6 ай бұрын
Когда маслом смазывали было видно, что это только для видеосьемки делают. Все следы масла на земле и на столе были свежими старых пятен не было. Обьясняется просто: они обычно не смазывают так тщательно: просто масляной тряпкой с одной стороны детали мажут и суют в пакет. За несколько дней масло пропитывает всю деталь.
@romulofigueroa29077 ай бұрын
Segun mi opinión trabaja con acero AISI 1045 o AISI 4140, y el endurecimiento lo realiza con proceso de NITRURADO en Sales , buena técnica, falta adecuarse un sistema Lean y 5 Ss mínimo mas el tema de seguridad personal.
@sergiodamico32567 ай бұрын
A técnica da peça não discuto, mas a maneira de fabricação (om/organização e método) e mais o ambiente de trabalho não são de uma fábrica. Muito rudimentar e poluído. Pobres trabalhadores. Alias vendo outros vídeos, é característica deste país.
@mv20rc7 ай бұрын
Do you not work when it rains?
@UmerRajpoot-qq7ug5 ай бұрын
Sir ap se rabta kis trha se ho ga
@yimemontesarboleda321320 күн бұрын
Es muy increíble la fabricación de estas volantas por Ustedes. Me agrada mucho la coordinación de todo el equipo, ese compañerismo para que todo salga bien. Deberían hacer una sucursal en Cali Colombia, yo invertiría.
@djamellabiod14757 ай бұрын
My God, the cutting disc without any protection, if it breaks, pierces his body, I don't understand these types of people, they don't use any type of safety equipment...
@perropulgoso3351Ай бұрын
Glad to see them taking all the necessary safety precautions.
@poptartmcjelly70547 ай бұрын
didn't know chocolate milk could be used as cutting fluid
@user-di6ul7po1e5 ай бұрын
شیر شکلات نیست ، آب صابون هست
@user-di6ul7po1e5 ай бұрын
آب صابون ترکیبی از سود آهن و گازوئیل و آب و چند مواد دیگر میباشد
@abeehakashif38548 ай бұрын
👍🏻👍🏻👍🏻👍🏻
@rishikeshhk58587 ай бұрын
Mehran is like Maruti suzuki 800, older version. Which only rich ppl can afford in Pakistan.
@peterfitzpatrick70327 ай бұрын
There must be a lot of "rich people" in Pakistan, judging by the number of ring gears they are making... these certainly, guys are not rich...😧
@nandofigueira20058 ай бұрын
I fully support the workers, the real evil ones are the owners of these factories by not giving these workers decent wages, adequate clothing and above all, health insurance for accidents at work.
@pingoloco11997 ай бұрын
I don't think the owner is making a huge amount of profit in the first place given the fact they chose them for the price (cheap price). It's pretty easy to judge base on zero knowledge of the whole picture
@LegendLength7 ай бұрын
Is that a guess or do you know what the owners earn?
@bharamurayar30254 ай бұрын
@@LegendLengthI certainly know that owners are as rich as workers
@user-cb8zr2fi6p6 ай бұрын
good working.
@user-uv7bl2lc9u3 ай бұрын
Всегда с восхищением смотрю подобный контент! Старые станки, отсутствие нормальных человеческих условий для работы, но люди знают свое дело и имеют огромные знания, опыт! Респект и Уважение!
@Psixolog_19722 ай бұрын
Может это наше будущее... Только такие, мы уже сдали в металлолом...а другие, нормальные, нам, не продадут...
@freedom_aint_freeАй бұрын
I wonder how long is the time span between fatal/serious injuries at work ?
@jackking55678 ай бұрын
That chemical treatment is done to make it look like the gear has been heat treated. Those are mild steel rings and they will not last long.
@sergegostoli95247 ай бұрын
the chemical treatment is simply black oxide treatment, it is a common enough treatment for ferrous parts that simply gives some rust resistance, it is not meant to enhance strength
@husainzaidi15277 ай бұрын
Normally, Flywheel Ring is made of Pig Iron.
@gerardjurgens26707 ай бұрын
You just buy a pack for spares
@AzharKhan-mz6oc7 ай бұрын
I am using it since many years it's work for long at least 2 years or more
@howardosborne86477 ай бұрын
@@husainzaidi1527Pig iron is a crude form of impure iron derived from smelting iron ore. Ring gears such as these in the video are made from steel which is a far higher quality processed material than pig iron.
@ChungNguyen-ob7ku2 ай бұрын
OK I see you working very good
@derekbueckert74284 ай бұрын
Cool and good enough for small engine that crank over easy they should last a while but they really should be tempered steel for bigger ones
@baburaj58996 ай бұрын
സൂപ്പർ
@shaykheebee79953 ай бұрын
Bhai ye company kahn hai
@AbdulHafeez-cq6oo28 күн бұрын
wahhhhhhhhhhhhhhhh
@ZizoZizii24 күн бұрын
OMG 😮😢 They work without the minimum conditions of protection and safety...no helmet, no protective clothing, and no engines with their covers to avoid sparks coming out or the scissors disc coming out of its place directly into their faces 😢😢
@kashifmajeed77098 ай бұрын
👏👏👏👏👏👏
@egancraneriggingservicesin91422 ай бұрын
These people work good job
@RameshKumar-mt8jg8 ай бұрын
Pl. Safety guard provide
@JohnDoe-es5xh8 ай бұрын
You need more tables to treat you back with care.
@elanjacobs18 ай бұрын
Dude, look at where they are. Just having tables is a bonus lol
@user-tl9cr9vm3x7 ай бұрын
They must be selling their products very cheap, i dont see them getting modern equipment and shops😢
@SCANIA730Ай бұрын
Автовазу теперь комплектующих на века хватит🤣🤣🤣🤣
@PastorJoseCamachoduran-sx4re4 ай бұрын
Muchas bendiciones Saludos desde República Dominicana
@ShahzadHussain-rj5zw8 ай бұрын
👍👍👍👍👍❤️❤️
@stefanclamparu586Ай бұрын
Perfect
@landog59Ай бұрын
I can't see this material lasting without the proper case hardaning process. 🤔
@shaykheebee79953 ай бұрын
Pls let me know with company name.
@kevinkelly73487 ай бұрын
why is everyone's hair so perfect?
@karoma78986 ай бұрын
the ones with bad hair are older, they're probably dead due to lack of protective gear.
@bill53uk6 ай бұрын
why are these rings not hardened, not going to last long
@Miss-xr8oh8 ай бұрын
Молодцы 💙
@yobb89Ай бұрын
2:00 impressive, first safet gear i've seen from these vidoes, might be time to hire hr worker to give a pat on the back .
@mrechbreger8 ай бұрын
9:27 an unskilled eye might say impressive work, a skilled eye will have a look if all the teeth have the same length/shape otherwise the transferred speed will be not continuous per rotation. That said I manufacture precision gears myself. 11:03 looks bad ... failed production or within the specified tolerance? 14:10 the gear teeth don't seem to look the same (height) so either there's a problem with the fixture or with the gear hobber.
@FieldWarrior8 ай бұрын
The devil is in detail . Nice Observation!
@wojtas-48 ай бұрын
Nie hartowane
@mrechbreger8 ай бұрын
@@wojtas-4 it's for a Suzuki Mehran, not for a car .... (just a joke)
@thinkforyourself21097 ай бұрын
From what I've observed in these videos from Pakistan, a lot of stuff is made this way in small factories and roadside shops in poor conditions, but it's sufficient for the industry there. Parts are probably inexpensive, they wear out fast from hard use, are replaced, and the old parts are melted to make new parts. They recycle everything. That part of the world is undergoing its industrial revolution, just as the West did about 150 years ago - except they have the advantage of a lot of new techniques the West did not have then.
@LegendLength7 ай бұрын
Lack of heat treating was strange to me. Surely that would increase the strength a lot? I see it promoted by western gear manufacturers. Also being precision ground not sure how that differs from a cob like in this video though.
@reginaldosilva-ty6npАй бұрын
👍
@terryhiggins97002 ай бұрын
The guy with goggles at the cutting grinder machine looks like he was a liquidator from the chernobyl power plant
@user-jg5br5ms4t7 ай бұрын
❤❤
@vid73577 ай бұрын
ого! импортозамещение подвезли!
@drbichat52298 ай бұрын
What about hardening the teeth?
@jagannathmallik80568 ай бұрын
Hardening requirement unknown to this Worker. Gear teeth, how many days will last? Ring gears are made of Carbon steel, at least 0.35% C, but not with wrought iron or Mild steel.
@truonggia48057 ай бұрын
Mặc đồ này nhìn sợ thế nào ấy...sợ bị cuốn vào thì nguy hiểm lắm...
@starwavesenterprises5967 ай бұрын
Without tempering process
@perbhjlund17657 ай бұрын
It does not appear that there is a shortage of ground water. If there was a shortage, then the tap was probably closed. Time 11.45
@Wowmechanics18 ай бұрын
Yes : Respected Your Mind Blowing Skill By Wow Mechanics1
@bengt-ericdahl33228 ай бұрын
Fantastic Job
@geofreypablo58184 ай бұрын
No heat treatment of the ring gear teeth,heat treatment process will be expensive,at least the product is accepted by consumers