How To EASILY Repair Holes In Aluminum

How to easily repair "fix" holes or cracks in aluminum sheets, plates, tanks, and pots using a quality aluminum brazing rod like Alumite brand. Using a clean stainless steel brush just before initial brazing is essential for excellent results. Not removing oxidation/corrosion will result in a very poor repair.
Alumite & Alumaloy brazing rods BOTH work great. Please refer to the link posted below if you're interested in purchasing these rods:
amzn.to/2o4JaVx
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[@electronicsNmore]

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[@emiliomejia2676]

can you drill through the aluminum that you cover the hole?

[@SameerKhan-yz3it]

electronicsNmore tttffgreesdđsd

[@jurgeenhandazola3006]

¿How strong is that fix against heat? ¿Can it whistand car engine heat?

[@jamalbadhafari2634]

nice job 👍

[@electronicsNmore]

Glad you enjoyed the video! Be sure to check out my extensive video playlists for other great videos of interest to you, rate thumbs up, and share. Thanks

[@GypsyHunter232UK]

These rods are not as easy as the adverts make it look..these rods require a lot of heat more than a propane torch produces..I had many failed attempts using propane alone and map gas wasn't much better..For anything thicker than 2 mm u have to use a gas oxygen torch...

[@electronicsNmore]

No a propane torch produces sufficient amount of heat. If you are repairing a thick piece of aluminum, or large piece of aluminum then yes you're going to need more heat

[@karthiksilvershopvlog7824]

welding Rod size? 8mm, 10mm?

[@Thecando]

You might have addressed this earlier but WHY the stainless brush? Could you use a Bronze Brush? Also, would this repair hold with a hole in a piston head from a valve cover braking off? What can I say, I like to recycle!

[@electronicsNmore]

The stainless steel brush is recommended because it leaves nothing behind to contaminate the brazed area, and also because it is much harder than aluminum. I would say the repair would work, but you also have to realize that the piston and brazing rod are not the same exact metals. They will both expand & contract to heating or cooling in a slightly different way. Give it a try, if you do a very good job, it may last a very long time. Nothing to lose.

[@husseinalnasrawi3766]

what kind of flame do you use

[@arifiqbal5172]

good very good

[@electronicsNmore]

Thank You

[@ArdiyanaSetyawan]

I am a beginner, what the name of the tool you use to heat it?

[@electronicsNmore]

+Ardiyana Setyawan Hello. You need a "Propane Torch".

[@ArdiyanaSetyawan]

thank you

[@josephjoseph5514]

Hye can I do the same for an engine Under mount on a lawn mower ?

[@electronicsNmore]

Should work fine for that.

[@miormohdshahril938]

thanks

[@penny6735]

Great video! SO helpful. I'm wondering will this repair will withstand the heat from a very hot wood burning stove. (its an old aluminum tea kettle with a hole a little bigger than a pin hole).

[@electronicsNmore]

As long as there's always something in the pot, it will hold.

[@BigDaddyMuddzy]

worked great for me on 1/8" hole in aluminum canoe. I did it in the sun - the aluminum was thin and ambient temp was 70 but the canoe was probably about 100 degrees from the sun. Used yellow propane bottle and the whole project only took about 30 min - including cleaning aluminum, heating and brazing hole, grinding and cleanup. I'm sure with thicker aluminum and/or a bigger hole it will take more time. THANK YOU very much for posting the video!!!!

[@electronicsNmore]

You're welcome! Be sure to share my channel with others and rate thumbs up. Thank you.

[@9sec93lx]

Seems to me that you could have saved a lot of Propane by placing the large Aluminum pot in a 500 degree oven first to preheat the whole item. Then it won't suck away all your heat so fast. You do the same thing when repairing Cast Iron items to prevent thermal shock. Cast Iron actually needs to be put back in the oven after the repair so it can cool slowly and lessen the chance of it cracking and spoiling your repair job.

[@electronicsNmore]

Best Racing Tips Win At The Dragstrip I have used that technique before. It does work very well. Thanks For Watching!

[@philipbrailey]

Best Racing Tips Win At The Dragstrip What happens if you have a bigger job do you wanna buy a big oven.

[@juzdoitbtcrandom3717]

S'all gud man he looks lyk his rich...... with propane gas i mean..

[@GrumpyTy34er]

Almost wasn't sure if I was going to be able to do this with the propane torch I bought and then it finally started working. Using it to fill holes in my custom putter I'm making and so far it's working great

[@acklan3]

I did a similar repair several years ago. I preheat the pot (Magnalite) in the oven to 400*, to minimizing the heat sinking problem. Then I brazed the crack. Once finish I placed it back in the oven and turned it off. Let it cool down over night. Still using the pot to this day. Good video.

[@electronicsNmore]

Slow heating and cooling is the best method. Thanks For Watching! Be sure to share and rate thumbs up.

[@Matsci101]

I always heat the Aluminum and the rod at the same time. Its cool stuff if you learn how to use it! One can also make a dam with sheet metal to fill in large areas, I did it to a corner on a timing chain cover. BTW I also can gas weld 308 Tig rod on stainless! I am not a welder!

[@fireandcopper]

I was going to use the oxy Mapp torch, but the adjustable ts-8000 with propane seems better. Hank would be proud.

[@renosoler6232]

Thanks for this video, this is what I am looking for. I've learned it.👍

[@electronicsNmore]

You're welcome! Be sure to look over my extensive video playlists below for many other videos of interest to you, and share my videos on social networking websites. Thank you kzbin.infoplaylists

[@dudebro9825]

Really solid amount of information, clear concise and to the point, didn't leave anything unanswered!Im gonna be using this technique to fill some small 1/8" - 1/4" holes in my jon boat, and sealing my rivets for next duck season. THIS IS WAY BETTER THAN SENDING IT OFF TO A WELD SHOP AND SPENDING $100 USD

[@electronicsNmore]

+M Thom Glad you enjoyed the video! Just make sure the surface is SUPER clean using a grinder followed by a stainless steel wire brush.

[@Samson-EC]

So why did it not fall through?...thks jc

[@electronicsNmore]

It melts, but still retains it's rigidity to a degree.

[@Samson-EC]

@@electronicsNmore That's pretty amazing..thks..jc

[@fredmertz9950]

Very nicely done.. the surface tension of the aluminum keeps it from falling in ?

[@electronicsNmore]

Pretty sure that's why it doesn't fall in. Thanks for watching!

[@AG-yj1jv]

Can this be used to repair the aluminum clad bottoms on old 1950's Farberware pots (stainles steel food side, aluminum outside). My cousin had the fry pan for years & it's eaten out in places

[@mobilecarwashcorp8235]

Thanks for this lesson. You saved me a ton. Keep up the good work. I really liked this technique!!! Worked flawless.

[@electronicsNmore]

Glad you enjoyed the video Ken! Be sure to rate thumbs up, share with others, and check out my video playlists. Thanks

[@ScottChallenger]

I want to repair some pitting in my pressure cooker. Will a handheld propane torch work for this? I can heat it up mostly on the stovetop as the pitting is inside the vessel. This is even cheaper than jp weld which it looks like is not ideal.

[@1966cambo]

Some advice, dont use a drill or grinder wire wheel to clean oxidation, use a clean stainless steel brush only. Scrub until you feel the brush kind of digging in, thats the clean aluminum.now you are ready to weld or braze....

[@PeakyBlinder]

Why not repair from the inside, You can sit the pot on a fire brick making the repair much easier. Just a thought.

[@electronicsNmore]

You can do either side, but using a fire brick would be very helpful. Thanks for watching!

[@digitaldoc1976]

You solved a problem on which I have been working for three years in less than 6 minutes. Thank you.

[@electronicsNmore]

Thanks for watching Luke!

[@jeevunvethanayagam6536]

What problem did you have?

[@digitaldoc1976]

@@jeevunvethanayagam6536 I have a pair of Hartley 24" Concertmaster speakers which have had the aluminum pit horribly. They are quite valuable and incredibly rare and collecible. The foam surround disintegrated over the decades. This brought them to within 20% restored. Thank you!

[@c.t.u3718]

Hi, what type of rod is used in aluminum brazing?

[@SirHenryofRR]

Even though I will be using mostly oxy acetylene this has been most informative. Keep up the good work.

[@TrevorFisher]

Could you use this pot (and particularly the weld spot) over an open flame (say a propane burner) after it cools and sets? Or would the weld fall out? My turkey fryer pot has a hole in it and I'd like to repair it. But if I can't use the pot on the fryer propane burner after repairing it then it doesn't help me much.

[@tellmesomething2go]

+Trevor Fisher The moral here is: never get a hole in your pot. Pologise.

[@eddyjr1947]

Will the same technique work for screw holes in a vertical sheet of aluminum? And, if so, can the resulting filled hole be filed or smoothed before painting?

[@William_Van_Landingham_III]

Did you get it to work? This is the same project I am considering.

[@eddyjr1947]

@@William_Van_Landingham_III Sadly, haven't had a chance to try it yet --life got in the way. Hopefully soon but - - - -

[@MichaelDeBonis]

Are there other procedures or simpler procedures at hand

[@mightynomak4205]

whats the difference with usual soldering ?

[@robbiehobbs2009]

That is some serious exacting heat application to pre heat and fill that hole WITHOUT burning thru. And the material seemed to magically fill in. looks like you've had some practice.. Very well done. I have a aluminum water tank in my boat that doesn't leak yet but I want to fill some pitting before it eats thru. Going to try and apply your lesson. Thanks

[@electronicsNmore]

Hi Robbie. Just make sure the area is SUPER clean(bright and shiny), and only apply enough heat to get the brazing rod to melt when touched to the aluminum surface. You'll likely need to use a MAPP gas torch. BTW, nice Gag Grouper. I freedive & spearfish. I've blasted some big ones too in the past.

[@MrTarkus007]

didn't know that you could do aluminium welding with just a little propane torch very nice .2nd question after sanding down metal for prep can you use acetone for cleaning ? metal to be sure ? by the way liked your vid .

[@electronicsNmore]

Hi Mario. No need to clean the aluminum with anything but the wire brush unless the metal is oily. Thanks for watching!

[@موادقيمة]

good 🌴🌧️

[@electronicsNmore]

Thank you! Cheers!

[@guliyevshahriyar]

Thank you for helpinh us

[@RestoreItAll]

great video , I just thought of one thing, You could reheat the pot or surface with a heat gun .

[@jeromejuanis6146]

Hi bro..just want to know, what types of gas you use?

[@electronicsNmore]

Propane is fine for small areas(thinner aluminum), and for thicker aluminum use MAPP gas. Thanks for watching! Be sure to share the link to this video with others.

[@teeroosam6781]

Can you do the same with steel pots? Thanks for your reply

[@electronicsNmore]

Steel would have to be repaired using a bronze rod. You can see them in my other video below. Thanks for watching! kzbin.info/www/bejne/nnbbaWyEaMtsq5Y

[@sazzadhossains4329]

Nice & good work policy.

[@DoctorCreepy]

Very cool thanks for sharing.

[@electronicsNmore]

Glad you enjoyed the video! Be sure to rate thumbs up, share, and check out my extensive video playlists for other great videos of interest to you. Thanks

[@gennarobarba7396]

greetings from Canada...great and useful video, THANKS!

[@electronicsNmore]

Glad you enjoyed the video! Be sure to check out my extensive video playlists, rate thumbs up, and share. Thank you

[@partypillz3268]

What % of metals was the rods made of cus it doesn't work with the cheap'ass ebay rods these days

[@electronicsNmore]

Look up Alumite's website.

[@koepketube]

That's hot ;) Darn it ENM, now I have to order these things... So what if I never get around to using them xD

[@statingthe_obvious6309]

4:12 it's a file not a fucking hammer! sorry I'm paraphrasing my old engineering tutor whom once remarked that a file was a file and not a scraper LOL. so yeah, quit hammering shit witha file rofl.

[@electronicsNmore]

lol morlol Sorry to say, but banging a hardened steel file on aluminum will do no harm. It was all I had close at hand while filming the video. I suggest you learn to be more polite to people that take the time to make these videos for others. If you had any videos on your channel, you would think twice before posting certain comments.

[@statingthe_obvious6309]

electronicsNmore wow so defensive and butthurt over nothing.

[@electronicsNmore]

Not defensive, and not "butthurt" as you would say. You made a statement to me, and also told me what to do, so you received the appropriate response. Thanks For Watching

[@LT-fm8ei]

Stating The_Obvious He's just tapping it he's not actually hammering anything that little tapping won't break it, now if he was hitting it hard it would be different.

[@BenjaminShi]

What is the specifications for the Heat Gun or Touch, what is the Wattage, what is the minimum and maximum temperature ranges, what it the model number and manufacturer, and where to buy the touch? Thank you

[@ismailaiyub2173]

Thanks alot very useful ideas.

[@electronicsNmore]

Glad it was helpful! Be sure to check out my wide range of videos below, and most importantly share links to my channel with others. Thank you kzbin.infoplaylists

[@eadghe]

Thanks for the informative tutorial! Could you please tell me how to handle dents in aluminium pots, such as pots for outdoor activity? I read the aluminium must be heated as well, so the material can be reshaped. Or is that not needed with thinner aluminium? I'm pending between dealing with the dent and the dented bottom or going for a fix. I'm afraid I might weaken the overall material.

[@alanmcdowell977]

I have a Galvanized water tank it has a pin hole how can I fix my tank

[@electronicsNmore]

Hello Alan. You need to follow my video below. These rods aren't for steel. You'll need to sand the area bright and shiny down to steel, and use a bronze brazing rod with the flux shown. Of course the water cannot be leaking out during the repair. Have good ventilation, because the zinc coating may fume. kzbin.info/www/bejne/nnbbaWyEaMtsq5Y

[@GalaXy808]

This is good, thank you much!

[@prashanth2776]

This process can be used for aluminium alloy???

[@electronicsNmore]

Yes

[@holdenmagroin6088]

Why not fill the hole from the inside to begin with? Just curious.

[@electronicsNmore]

Rather have the bottom flat.

[@Iddragon]

its weird though nobody adds beans to the pot while its being repaired & the heatingprocess is daunting like waiting around nocturne style till the day comes eventually,,hours fromnow, but thats repair shops, it is enjoyable dont get me wrong its just that i had aluminum on my food, the sheet had holes which cast molten onto the beans in the fridge, so i found ur video, and am still not into hunting or meatcattle and sleuth, theres alot of weird foods, i will rather eat popcorn and play videogames, can u condunt a experiment with aluminum foilsheets?? bad food ocidices OXIdices the sheet maybe just got wet or something, i dontknow extremely fobic food or just terraforming amalgams.

[@charliehatfield6399]

Excellent tutorial ! Thanx .

[@electronicsNmore]

Thanks for watching Charlie! I have a lot of excellent videos on my channel that cover many different subjects, so be sure to check out my extensive video playlists for other videos of interest to you, rate thumbs up, and share my channel with others.

[@harrynasution4172]

nice job bro...

[@electronicsNmore]

I have a lot of excellent videos on my channel that cover many different subjects, so be sure to check out my extensive video playlists for other videos of interest to you, rate thumbs up, and most importantly share my channel with others. Thank You

[@gonefishing5415]

great tip, thanks. Keep sharing your experience.

[@Columbariusify]

Home used propane torch is enough for it?

[@electronicsNmore]

Yes

[@SouthernRancher13]

I did this to my aluminum boat seems solid and i also coated over it with Flex steel super slick! wish me luck!

[@baskaranmarkandulingarasa8631]

What type of rod you used? Led or aluminium?

[@electronicsNmore]

There's a link in the video description area. Thanks for watching!

[@jordanrowan2537]

I’ve been trying to fix a diesel tank off a Mack Truck and it’s been a pain trying to get it to take to the tank don’t worry the fuel tank has been empty for quite some time sitting in a field

[@GoAndStay]

Thanks. I learned a lot

[@electronicsNmore]

You're welcome! Be sure to share. Thanks

[@gonefishing5415]

why didn't you just use a gas stove to heat it before you welded? It would have saved you some gas in the torch. Only for the sake of the video.

[@krisraps]

Amzing, I Tried like this for like an half an hour with torch and fire bricks and no result.

[@electronicsNmore]

Maybe the base metal is too thick and not getting hot enough to allow the brazing rod to melt. You may also have a dirty surface.

[@Lanninglongarmmowing]

Great video. I don't remember seeing this video when I was doing my aluminum boat repair. I'm still waiting on warmer weather to get back to it. Lol.

[@electronicsNmore]

Hey Nick. Yes, I added this video after the other one was uploaded. Have a nice New Years!

[@Lanninglongarmmowing]

electronicsNmore oh ok. It works better with thicker aluminum because its not able to warp as easily. Have a great new years also!

[@Aaron_Barrett]

Special rod?

[@stefanBEAR98]

are these aluminum rods stiffer than copper rods of equal gauge?

[@crispychicken2743]

Great video . We may need this in a grid down situation. Where can we get the rods

[@electronicsNmore]

Hi Michael. Glad you enjoyed the video! There's a link posted in the video description area. I have a lot of excellent videos on my channel that cover many different subjects, so be sure to check out my extensive video playlists for other videos of interest to you, rate thumbs up, and share my channel with others. Thank You

[@crispychicken2743]

@@electronicsNmore thank you . Happy holidays

[@asherrose4114]

great fix, but dont use a grinder on aluminium!!!! sanding paper or emery cloth disks

[@oanthithanh6968]

Why use this welding method?

[@electronicsNmore]

Because it's easy, and you don't need any special or expensive equipment.

[@khanabbassaifi7926]

which name of this welding rod

[@electronicsNmore]

Please refer to the link in the video description area. Thank you!

[@maynardcat]

I'm glad you uploaded this video I have a big tea kettle with a tiny hole in it I need to repair, before this video I couldn't see anyway to repair it and still be able to heat it.

[@electronicsNmore]

maynardcat As long as you clean the area extremely well using a stainless bristle brush, and do not apply too much heat, you will be able to repair the area. As you heat, keep testing the temp of the pot by touching the brazing rod to the pot, when it starts melting, pull back and maintain that level of heat! The initial filler needs to be brushed into the surface when molted before applying the rest of the brazing rod. When cool, file, or grind to shape. Thanks For Watching! Be sure to Share and rate Thumbs Up.

[@maynardcat]

electronicsNmore Thanks for the advise, it's an old tea kettle from the late 40's or early 50's so it's worth saving, and now I can with your advise.

[@reinaldodasilvavaz5251]

Onde eu encontro esta vareta de solda,será que os brasileiros terão acesso a esta tecnica . tankyou

[@towerh6680]

I plan to use your technique on an aluminum crab pot that has a couple pin holes in it....but what is stopping the brazing rod material from re-melting (then exposing the holes) when I put it on a propane burner????? Thanks for helping

[@electronicsNmore]

As long as there's liquid inside the pot, it will never melt out when over a flame/burner. :-)

[@abdulkadir-iv9gc]

Great work 👌👌👌

[@electronicsNmore]

Thank you!

[@deodiaus]

I have several cracks in my crankcase. I am going to attempt to weld it together with a propane torch. Should I apply aluminum from the inside or outside?

[@electronicsNmore]

You need to drill the ends of each crack using a small drill bit. Doing that prevents the crack from extending further. Also grind a small depression over the entire length of the crack. The repair works great when done PROPERLY. Practice using something similar first.

[@deodiaus]

goo.gl/photos/fxcVSHajYstmigqk9 see yellow lines.

[@Iddragon]

yeah i feels good knowing somebody can helpyou

[@hvacae6904]

Is it possible to braze aluminum without flux and what type of brazing rod that have used thanks...

[@electronicsNmore]

Yes, I guess you didn't watch the video.

[@khanabbassaifi7926]

plz replay

[@dougthathughere]

Could i do this to a aluminum rim to a car?

[@tousshong9438]

Can this brazing work on repairing a crack on an aluminum oil pan? i recently bought a car and that owner was using JB weld etc.. trying to repair the crack but it still leaks and load be hold I didn't know so now I'm stuck with the car. Replacing it would be too much so was looking to repair. Thanks!

[@electronicsNmore]

Hi. Your question was already answered at my other video.

[@tayandylor4421]

if its for a car engine for what its worth just buy a new sump. the last thing you want is a repair failing and then engine seizure that could cost 100's maybe 1000's thats if its not your own life as you dont know when the engine is going to seize. believe me i done it myself at 100mph. and ground to a halt when i was on a race track, i just know what to listen out for. if you don't know what your doing. leave it to a qualified mechanic. i myself am a HGV mechanic and its not acceptable to be repairing sumps to engines you can ask any GENUINE mechanic the same question and get the same answer.. regardless if its a crack or a hole. its scrap just bin it and buy a new one.

[@tennesseesam7697]

dude if you already have the oil pan out take it to a pro done #makes a great cooking pot#take your time#sick of getting screwed

[@EggicTheCreator]

if the guy doesn't have $300 bucks for a new oil pan don't you think he wouldn't have $300 bucks to take it to a pro? and if he did don't you think he would just buy a new one?? common guys you have brain for a reason.

[@jlkbbk2003]

"Low and behold" is the correct term :-)

[@dvgayle1]

I thought you had to use flux?

[@electronicsNmore]

Not with this rod.

[@mamakho464]

Great 😘 ❤️ ❤️

[@electronicsNmore]

Thanks for watching!

[@hernanddiaz207]

Genial

[@magogon70]

Great...Would this work to weld the new f150 aluminium body ?

[@electronicsNmore]

Works on all alloys of Aluminum. Thanks for watching!

[@ربيعالشعيبي-ه7د]

Ok

[@Jeweljasmine1]

Could u use a similar technique to repair a leak in a pontoon on a pontoon boat?

[@electronicsNmore]

Aleyia Phoenix Yes. Make sure you can supply enough heat.

[@Jeweljasmine1]

electronicsNmore perfect thanks

[@yayansmartfren2835]

What kind of wire do you used ? Silver wire or alumunium wire ?

[@electronicsNmore]

Links to products are in the video description area. Thanks for watching!

[@baldevbhaimakwana2124]

Jis se Apne welding Kiya uska name kya he

[@ethanc9665]

What type of rod was that

[@electronicsNmore]

Alumite

[@adam_-adam]

This looks awsome but my main question is, is it as strong as aluminum and also why does this rod melt so easy because i thought it was hard melting al with a reg torch

[@electronicsNmore]

You can melt aluminum with ease using a torch.

[@Samson-EC]

I have aluminum ports on my truck's throttle body and one of the ports has holes from passing 34 years of antifreeze. I want to fill in the holes but I am afraid that heating the port up will melt it. Any thoughts on this scenario? Appreciate any input..thks...hc

[@electronicsNmore]

Visit a salvage yard and swap it out, or use a 2 part aluminum repair epoxy. Thanks for watching!

[@Samson-EC]

@@electronicsNmore Well I made a foopa. I did a magnet test and found that my throttle body is aluminum but my ports are stainless steel. So I have to look at stainless steel solder..Thks..hc

[@romeltero9309]

okay ill buy another one either hahaha

[@alfredpeneyra7062]

This is better than putting noodles and fixing up things

[@electronicsNmore]

Thanks for watching Alfred! Be sure to watch my other brazing/welding related videos and share.

[@brettwise2995]

nice touch aluminum melting point is 1350 F

[@KevinKevin-pv7fg]

What,that's funny nice sound what does that have to do with the repair

[@electronicsNmore]

You're hearing the MAPP torch. Thanks for watching!

[@PIPSGuy]

Does it safe to fix cook ware hole? I mean for meal cooking after that. Any chemical toxic. Thks

[@electronicsNmore]

Not toxic. Just an alloy of common metals.

[@PIPSGuy]

@@electronicsNmore thks mate. will try then

[@USER-qh3st]

rip headphone users, man give a warning next time

[@electronicsNmore]

At what part? I wear headphones, have great hearing, and didn't notice anything extreme.

[@nickmartin5457]

im not going to lie i thought the thumbnail was you holding a mig torch with some tig filler

[@electronicsNmore]

Thanks for watching Nick!

[@theoldshooter9011]

Will this work on a pontoon boat toons without damaging them???

[@electronicsNmore]

Yes, but you'll need a lot of heat, and VERY clean metal.

[@craigstock7471]

What would be the superior gas to use for aluminum? I was thinking mapp gas, not so hot.

[@tellmesomething2go]

+Craig Stock MAP GAS IS HOTTER. WATCH THE VID. DUMBKOFFS. HOW DID WE GO FROM ALUMINUM WELDING TO EU?