How to implement OEE in your manufacturing plant

In this video, Walker Reynolds explains how to implement OEE in your manufacturing plant. This is a follow-up video to Why you need to calculate OEE if you want the manufacturing holy grail. Watch that video here: • How to Calculate OEE a...
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[@EmileAckbarali]

This was truly educational and overwhelming, and rightly so. Gives me a great feel for how complex OEE implementation is, and also an excellent starting point to dive deeper into it. Another awesome video. Thanks.

[@4.0Solutions]

Glad it was helpful!

[@MarkMcMillen2112]

It's not that complicated. I was working with OEE calcs over a decade ago when nobody was using words like "Industry 4.0". It's pretty simple math; you just have to get all the important conditions right and you can always go back and add conditions if you miss some.

[@drtonyburns7321]

OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@muhammadatif1696]

Finally much awaited has been uploaded. Thanks a ton for developing this video. :)

[@4.0Solutions]

Most welcome 😊

[@bjrnisak9669]

Thank you very much for taking the time to create the videos and sharing your knowledge - very good structure, easy to understand explanations and packed with information. Hope to see more from you guys on OEE! Thanks

[@4.0Solutions]

Adding this to our list! Thank you!

[@drtonyburns7321]

OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@saimanoj2780]

This videos shows how important it is to have a enum states of machine. Having a standardized all the possible state of machine allows the developers to compute the OEE effectively. Most companies invests on technology aspects of determining the Quality factor but they failed to focus on availability and Performance aspects. Which is the most essential KPI for continuous improvement / minimizing & Maximizing scenarios.

[@4.0Solutions]

Great observation, Saw.

[@javimaci4615]

I stop the video to type this comment. What a Master Piece explanation Walker! Thanks a lot

[@4.0Solutions]

Glad you liked it!

[@drtonyburns7321]

OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@abhijitpanda463]

Awesome explanation Walker !!! Thank you so much ...14 odd minutes of powerpacked information !!!

[@4.0Solutions]

Glad it was helpful!

[@drtonyburns7321]

OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@hishamzireeni8932]

Another great video. Thanks

[@4.0Solutions]

Thank you Hisham.

[@l_t_truth_seeker]

Thank you so much for your time and great teaching ... The BEST

[@4.0Solutions]

You're very welcome!

[@drtonyburns7321]

The WORST. OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@user-im3sc1tc2y]

Its really a great video.

[@sujatalawande3375]

Could you please add such conceptual video for implementing Production module?

[@DouglasSilva-gf9so]

Thank you. i think the most dificcult is to identify all that stuff and define what information is good or not

[@anthonym6542]

Great vid. I learned alot

[@4.0Solutions]

Glad to hear it!

[@drtonyburns7321]

OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@saimanoj2780]

Building a customized MES system allows to add more dynamic scheduling constraints depending on the different structure of production lines. To build a dynamic scheduling system requires accurate current status of different systems that's where UNS helps. Can you explain the mechanism of bringing/integrating top level system like ERP system to UNS ? Is there any ERP system that supports Mqtt ?

[@4.0Solutions]

Dynamic scheduling requires accurate current status---definitely! Rather than expect the ERP to support MQTT, we construct the UNS to reflect the schema used by the ERP, to retrieve and normalize work order and other data needed via API or whatever is possible. The nature of this data changes less frequently.

[@anonanon2031]

more on the schedule part please

[@adrianschnell1543]

Very good video! Hopefully you can answer my question: If i want to have the OEE of a line what i would do is -> add up all the calculated OEEs of the cells of a line and divide the sum by the number of cells. Is that correct and practicable for all the higher insances? Greetings from germany :)

[@4.0Solutions]

Calculate the OEE of the line as a whole. The line is either up running, or down completely. Aggregating like you suggest makes more sense when aggregating an area or many plants together.

[@drtonyburns7321]

NEVER use OEE. OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@muhammadatif1696]

@intellic integration Loving it

[@4.0Solutions]

Thank you Muhammad!

[@oguzhanucar608]

Thanks for great videos. I have couple questions in here. 1-Don't you think that combining OEE of different product technology manufacturer facilities or even different galenic form of product manufacturing lines making no sense in terms of OEE and be a reason of loosing it meaning? 2- What is the methodology of combining OEE results of different lines, facilities? Simple average, Weighted average?? Thanks in advance

[@4.0Solutions]

Thanks for the questions Oguzhan! We responded to your questions in this video: (Timestamp included in the link) kzbin.info/www/bejne/oIrKf4RqbKt2kKM

[@drtonyburns7321]

OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@YePapoteGlobal]

🙏thanks🙏

[@4.0Solutions]

You’re welcome 😊

[@EmileAckbarali]

"Any idiot can build a SCADA system, and they do" ... ha ha ha ... love it!

[@4.0Solutions]

We are glad you love it Emile! We got a negative comment on LinkedIn... can't please everyone 🤷‍♂️

[@EmileAckbarali]

That's a shame. I laughed for at least a minute. And we should never try to please everyone. I think in trying to do so you wind up having no specific opinions or values in the end.

[@slie052]

How about a demo project on calculating OEE like your mqtt demonstration?

[@slie052]

2 questions: 1. If i have a line (say a bottling line) consisting of 3 cells (filler, capper, labeler), with 1 inspection camera at the end of the line, can i use the result of the camera as good/bad input for the individual cells? 2. to calculate the oee of a line or plant, do you simply multiply the oee's of the entities below it? Is the OEE of my line equal to the OEE's of the filler, capper and labeler multiplied?

[@4.0Solutions]

Added this to our video topics Stefan!

[@anilballari96321]

YOU ARE FROM WHICH COUNTRY?

[@4.0Solutions]

The United States of America 🇺🇸

[@tktuw]

the fact that this guy is writing letter facing you, that he needs to write the letters in a mirrored manner, what sorcery is this?🤨

[@4.0Solutions]

🤣 we actually just flipped the video around.

[@francofortuna7464]

Well, I wanted to know how to calculate oee for a production line. I ended up disappointed

[@4.0Solutions]

Calculating OEE for an entire line often obscures the very information you are looking for and need to take action on such as bottlenecks and maintenance needs. Good question for a future video.

[@ahmedhfarouk]

Absolutely useless!!!!!

[@4.0Solutions]

Here is our response: kzbin.info/www/bejne/g6evp52ej7Rqa9U

[@tomcunningham5300]

Juvenile presentation skills. Only narcissist's refer to groups of people as idiots.

[@4.0Solutions]

I'm pretty sure Ben Shapiro has called many groups of bleeding heart liberals idiots but I digress. Your comment adds no value here. Juvenile presentation skills or not we have a job to do.

[@drtonyburns7321]

OEE is a nonsense number. "OEE is like using our weight times our height times our systolic blood pressure, as a measure of how good looking we are." - Dr Wheeler

[@4.0Solutions]

It's a relative number. If you aren't tracking it. you can't improve it.

[@drtonyburns7321]

@@4.0Solutions Tossing unrelated number together is FARCE. You use the 1870 approach to quality. Laughable. Read my LinkedIn paper on how to do it properly.

[@4.0Solutions]

@@drtonyburns7321 Come on our podcast. You look like a continuous improvement guy, this will be fun.

[@drtonyburns7321]

@@4.0Solutions Not if you are hawking nonsense like OEE.

[@gustavovelascoh]

Why? copy-pasting the same comment with an irrelevant comparison does not make a strong argument, I would say. If you have any resources supporting your argument, please share them.