How to Make a Carbon Fiber Wing [DIY] (with 3D Printed Molds)

[@ECOLAPStudio]

3D Model Files (STL) - Wing_1600mm drive.google.com/drive/folders/1BtlMfWOQ4uXkm2HxZunru0MbpTIhzzxi?usp=sharing

[@redzone5655]

Wow! Thanks for sharing Hoon Sung! Tell me please, which software did you use? Solidworks?

[@nkls_wsl1736]

What Filament did you use? ABS?

[@pmdomski5562]

could you make one for me please?

[@joaokillersilva]

@@redzone5655 Fusion 360, its Free*

[@ЄвгенійЮрійович-д3н]

каков полный бюджет по материалам?

[@lewisheard1882]

Can we all just can a moment to appreciate that he appears to be doing this on his dining room table :)

[@yan99nick]

Your M4 is one of the cleanest builds out there. And the fact that you build most parts on your own makes this the most beautiful M4 for me. Planning on doing a project like this too. Hope I will ever have the same skills as you have.

[@TheGodMob]

This video is amazing. No music, noises. Just a step by step with a clear shot of what he's doing and a bit of humor to bring it together. Great job as always!

[@Demoni696]

Really respect your DIY spirit and problem solving. It may not be the "right way" in the eyes of professionals, but your results speak for themselves! Thank you for showing the whole process, not just your successes (the carbon filling of the wing seam was simple and effective.

[@akbardian5743]

Waiting for the DIY Carbon engine hood project 🥰

[@elevensixtint2020]

Up

[@MikeJones-mf2rt]

Yes.

[@thomasmoser7382]

if you want a detailed video (well more like 3 videos) then you should watch the first few videos of easy composites ltd, they sell all the stuff you need and doing a really good job explaining how its done and their first show off project was a full carbon fibre hood ;)

[@JustInvertedFpv]

I think the most impressive thing is that you got all of the mold pieces to print without lifting at the ends! Props to your bed level. Nice job on everything!

[@dddderpprre4604]

Never cut square corners into composites, it creates a stress riser and will crack. Next time, drill a hole in each end of the slot, then cut, you will thank me later. Nice job otherwise!

[@diegojosephia]

Can you elaborate further for me please? I am planning on also working with carbon fibre(starting off a bit smaller) soo i will appreciate some pointers if you would like!!

[@alexanderbjerser4172]

⁠@@diegojosephiaI believe they are referring to the hole cut in the wing for the mount to the car (the one indicated by the yellow wax). Anytime you have a square corner you basically focus an unnecessary amount of stress at that point. Take for example an L bracket with a square corner (easy to break) vs an L bracket with a rounded corner (much more difficult to break). I could be wrong about what he is referring to but this is what was taught in my mechanics of solids class.

[@oddspaghetti4287]

A pro tip is to not use the sealant tape as full wide but stretch it. We were able to reduce our usage of sealant tape tenfold by stretching the tape. Also, please use water to reduce the amount of airborne dust when cutting and sanding.

[@ECOLAPStudio]

Hello, friend. I've always thought it was expensive compared to the amount of sealant tape. Thank you for your advice.

[@rstezza]

Now I can see why people change so much for carbon fibre parts. A lot of work goes into production. Great job

[@dailydrivensvt8724]

Who else can say “i made that wing” or all the other carbon stuff youve put on your car!! Amazing youre the reason i started making my own carbon parts on my gt500. They arent as good as yours but im getting there im doing smaller peices first. Love the videos!!

[@10aio38]

This is getting close to “how to basic” 😂😂😂

[@kokoloko12398]

Haha, it's just missing the eggs!

[@sayan1667]

It is very basic if you compare it to modern way of carbon fiber part production.

[@hanswurstusbrachialus5213]

I wouldn`t even care how simple it is made, if i ONLY could do it legally in my country.... -.-

[@dailydrivensvt8724]

Hes guna add an egg to the epoxy watch🤣

[@Carbon_Mods]

Its flimsy because your carbon weaves are all in one direction, you need to interchange them 45 degrees. For next time. :)

[@Liquidazot]

I could agree with you if the pattern was not x threaded only strait line. with X pattern there is no really meaning how you put them. Allso you never put X on X by hand they allways gona be disaligned to each other. If you realy want to build something strong. before the resine layers should be sawed with carbon fibers thread to create 3Dmentional structure not two layers glued together.Than It whould make a diffence.

[@Homebuilt.Brett0032]

Not to mention the way he joined the two halfs by stuffing a piece of cloth between then then cutting off. the only thing that would be holding them would be the epoxy he put on it. should have had a flange and a receiver flange on the other side of the part so they overlap and join that way.

[@aeywyn5230]

Also gonna have some serious galvanic corrosion which will lead to the wing flying off sooner or later. From what I saw the aluminium was not isolated from the carbon which is a no no ^^

[@spyketan72]

@@aeywyn5230 ; should have placed a strip of glass fiber where the aluminum sits, that would be enough isolation. So much work, so little thought, so much filament (costly).

[@oddspaghetti4287]

No dude the adding 45 degree fibers would not help that much since the fibre direction with those is not in line with the force. If strength were an issue UD fibers in line with the wing would be the answer.

[@7hcfV]

Not many people can say they built everything aftermarket on their car and have it look like that. Kudos to you man you do a fantastic job.

[@INTcraft]

What a great job! Once again, video can't tell viewers how much work and time really were spend on it) You made such a great step from basic laminating to really advanced moulds and proper complex details!

[@lucasm1996]

Nce vid! you should try make a carbon fiber hood for the bmw, think about it!

[@George-kd7uz]

You can use the NACA 4 digit airfoil generator to get a better shape for your airfoil

[@tomonsterheard]

which airfoil would you recommend for a typical vehicle wing?

[@George-kd7uz]

@@tomonsterheard I found a 9512 airfoil is fairly close to what you would find on a gt3 car

[@alaybey9771]

@@tomonsterheard MSHD or s1223

[@billypurdy8581]

I would suggest laminating foam core sandwiched between the middle of your lay ups to add rigidity and highly advise against using aluminum directly in contact with Carbon as it will react and corrode over time if the materials aren't kept entirely segregated from eachother. Otherwise good work. Power tools like sanders,spray guns, and pressure washers would speed up your process as well :)

[@alaybey9771]

How long does it take to corrode?

[@nawlig247]

Always a pleasure watching your skills. How about some videos about your M4 and what all you have done to it.

[@ivanplus_]

1-может показаться, что пенопласт не нужен, но он придаёт дополнительную жесткость, а также гасит колебания 2- увидев герметизирующий жгут, подумал, что глупо формовать пропиткой, а не инфузией. Но увидев вакумный компрессор понял, что решение правильное (такой компрессор не даст нужного Аккума для пропитки инфузией) Поэтому считаю, что получилось отлично. Темболее заморочился с алюминием. Но на будущее и остальным совет, можно было использовать пару слоем однонаправленной Ткани, уложить вдоль крыла, тем самым увеличив сопротивление на изгиб. Так как поперёк крыла нагрузки не великие.

[@briangustin1085]

Galvanic corrosion will effect those aluminum mounts. Next time put a ply or 2 of fiberglass down. There is also an easier way to do a more consistent seam than that. Love your videos though.

[@sheffdog36]

Could you share how you would approach the seam on this part?

[@mohamadamirul1587]

this is the 1st time i saw people using resin and hardener, and then sand paper it and then, put the 1st layer of product part resin, and the sand paper it again, respect your hands on btw

[@oraszuletik]

You could be the official wing supplier to Ramy RC!

[@DameAndThatGame]

This was incredibly neat, love your work.

[@amirfathirad2965]

amazing job as always bro you are getting better and better in every video congrats on your success I wish you the best

[@freedomfriestv]

Glad to see he got the vacuum pump!

[@DaNsKoOls]

Awesome video mate, the key slapping had me in tears 😆

[@nerome619]

very good. I think your leading and trailing edge bonding could be improved.

[@nevillecreativitymentor]

agreed on that ! I too felt the LE-TE bonding was errr ..."questionable"

[@amirfathirad2965]

i don't know how many times i saw this video so far but each time i learn something new from it

[@peppo7575]

is baking only needed by prepreg carbonfiber? or by this with exopy too? greets

[@CH-qd1pj]

안녕하세요, 영상 잘 봤습니다 저도 cfrp에 입문을 하려합니다 진공펌프는 너무 비싸던데 혹시 사용하신 손 펌프와 레진 수조 정보를 좀 알 수 있을까요?? 감사합니다!

[@eeguitar]

알고리즘에 의해 왔는데 어쩌다 보니 영상 정주행 했네요ㅋㅋㅋㅋㅋㅋ 멋집니다!

[@Dedmuus]

Such a sick job man. I love seeing a project completed with minimal tools and lots of know-how.

[@박한별-d8l]

CNC가공은 어떻게 하셨나요 업체에 맡기셨나요??

[@hex1795]

Do you need your wear a respirator at any point? Awesome video

[@llRaZzLeDaZzLell]

when can i buy this on aliexpress for 50$!??

[@tristansimonin1376]

You gonna have a 15 cm wing

[@mimo.46.]

thats awesome good job man! next project would be carbon fiber hood for the M4 ahahaha

[@_csm]

Are there any good ways to join the top and bottom sides of the wing without using the aluminum machined mounts inside?

[@akkira12]

Where did you get the aluminum parts cnc made?

[@romeojeromecruz7090]

Can you make a carbon hood/bonet?

[@MiHwAr2149]

what is the ethanol used for ⁉⁉⁉⁉⁉⁉

[@janolesen6045]

Very cool. Why not make the alu parts of carbon?

[@skydrivermusic854]

Truly good project , Hope too you can make tutorial how to scale that life size model from 3d in your next videos.

[@andreasluder8091]

Saubere Arbeit 🤘🏻 und im Video top gezeigt. Was für eine Handpumpe hast du da verwendet? Hast du eine Bezugsquelle? Danke dir und weiter so…

[@ECOLAPStudio]

Hi friend. The vacuum pump I used is a vacuum pump for clothes. I think you can probably say it easily too.

[@NeverStopRc]

와.. 센더기 안쓰시고 손으로 사포질을... 대단합니다

[@megalodon7830]

Круто! Очень круто! Уже сбился какой видос подряд смотрю! Один вопрос, почти всегда без лачки? топкоат и полировка?

[@isrealperez9069]

I have a question for you I purchased a spoiler for a mustang GT it's about 60 in long and the post per post they're about 50 in if I want to make it to fit my E90 I can cut the plastic and add carbon fiber yes that's what I'm planning on doing just from watching your video you're very talented but I think there is a possibility that I can actually cut it and place it on my car

[@ViralKiller]

wait so the resin+hardener is used to harden it, but what produces that glass like gloss?

[@vade9689]

17:36 I think its the clear spray/clear coat

[@morthskarampouzouklis8561]

the resin is crystal clear you can sand it and buff it and it looks like glass.

[@FunkZzzz]

光固化 紫外線

[@ukks63]

12hours later... it means just leave it or put in autoclave?

[@someonetohate3699]

What material is this? Also is your spoiler still lives?

[@abhishekkadam7057]

Can you please tell me how did you design the aluminium inserts? did you have some analysis which satisfied using them?

[@ECOLAPStudio]

Hello friend. I designed with Fusion 360 and did the CNC machining.

[@TheDeepDiveLLC]

What cad studio did you use?

[@sypherslayer]

can you show us how you made your hand pump? i really want to know lol

[@zarrarafrodo1391]

what was the resulting size of the spoiler?

[@dockogugum]

영상 빨리빨리 더많이 올려주세요 현기증 난단 말이에요

[@김형수-x3v]

안녕하세요 영상 항상 잘보고있습니딘 혹시 죄송하지만 문의드리고 싶은게 있어서요 카본으로 차량 외관파츠를 복제하고싶은데 혹시 작업의로도 가능한가요?ㅎ 아니면 제품보내드리면 영상 제작가능하신지 부탁드릴수 있을까요 차량은 포드 머스탱 입니다

[@CAR_Archives_]

How about a DIY Body Kit, in the future? Would love to see one.

[@marcogiorgini8566]

How much does it weigh?

[@a777552000]

18:18 Music?

[@ECOLAPStudio]

Hello, Friend. It is "Princess".

[@괴링-p3w]

혹시..카본윙이 카본윙인지 frp윙인지 구별할수 있는 방법이 있을까요??

[@kuzgun_TR]

pla or abs for 3 d material ? What is your advice about the occupancy rate for printing? Is the gelcoat process used for the surface of the carbon fiber or the surface of the mold? Why didn't you use wax? Tkanks

[@RLCPLUMBINGLLC]

Were did you get your internal mounts ? And would you share your 3d file for the mold?

[@Devon_Meadows]

How functional is it?

[@asulam007]

영상 잘 봤습니다~ 새해 복 많이 받으시고 건강하세요

[@bearth953]

how did you choose the wing airfoil profiles and what they are? awesome job man

[@Meliksahz]

why dont u use polyester paste for ur prints to leveling surface

[@ryanlewis1650]

Nice execution on the moulds, good job 👍

[@호두-HN]

와 진짜 대단하세요.... 혹시 실례지만 바이크용 카본머플러 종류도 수리가 가능할까요..?

[@gildasribau9558]

Great job i’ve been laughing out loud alone in my house with the introduction well done

[@builtbymiller]

How do you keep from getting pinholes in your resin?

[@junyoung458]

와! 유튜브 복귀 축하드립니다! 혹시 카본파이버 사업할 생각 있으세요? 학교다닐때 카본파이버 연구실에서 잠시 있었는데 저렇게 집에서 만드는 거보니 신기합니다

[@shingoontv3947]

대단하십니다 정말! 제차도 언제 부탁좀..^^

[@RedPlanetStudio]

How do you scale the 3d spoiler project and get a similar size for life size car spoiler before you print it out? Hopely you can make other 3d setup tutorial for next your videos. Your work is truly good man

[@agent_soshi]

This is the first video of yours I’ve come across and I’m loving the editing

[@황록-e9q]

와.... 이런말 드려도 될까요? 웟 더.... 진심 존경합니다. 전 수리작업만 정말 어설프게 해봤지만 이건뭐... 극히 일부 작업을 해본건데도 이건 미쳤습니다. ㅠㅠ

[@Lvl2farmer]

Engineers ASMR right here.🥰 Mmmmmmm. besides the scraping/sanding sound parts 😵‍💫

[@user-uh6kq2wh9g]

Very cool. but my biggest question is how he keeps his floor that clean

[@샤베트-e9z]

우와~!! 만들어달라고 하고싶어지네요 따로 판매하시나요?

[@PLRTipyuk]

Very smart! Liking how you went made the mould.

[@vongdong10]

Great work as always but is it actually functional?

[@yllisallahu7075]

Can you tell from where are you buying carbon cloth and other stuff, because I want to try something.

[@yagev95]

hi can you shere a step or any orher file that we can editing in solid or fusion 360 ?

[@zakirmajid9781]

hi 👋🏻 can you try show us how to make forged carbon fiber for car side mirror.thank you 😃

[@noexcuses9023]

Whats that 3D printers model name?

[@jeanklein5776]

Super boulot, au total sa t'a pris combien d'heure ?

[@JaySpec13]

YOU HAVE BROUGHT GREAT JOY TO ME THIS DAY, GRATITUDE!

[@blueeyeswhitedragon8352]

How much does it cost you to make you think? Better value than just buying from a factory?

[@prajwalpoojary9029]

Very much informative....loved it. I wanted to know how did you decide the shape of the aerofoil?

[@rjh8560]

혹시 3d 프린터 모델 뭔지 알수있을까요? 그리고 영상처럼 몰드만드는 작업에 좋은 3d 프린터는 뭐가있는지 추천해주심 좋겠어요~

[@이정환-b1k]

안녕하세요, 영상 잘 보고 있는 공과대학 학생입니다! 다름이 아니라 저도 동아리 내에서 관련 작업을 진행중인데 질문이 생겨서 이렇게 남깁니다! 선생님께서 하신 작업이 핸드레이업과 인퓨전의 진공 잡기를 함께 적용하신 것 같아서 저희도 비슷하게 가보고자 하는데 혹시 에폭시 수지 제품이 핸드레이업 용 인지 아니면 인퓨전 용 인지 궁금합니다!

[@ECOLAPStudio]

안녕하세요. 제가 사용한 에폭시 레진은 인퓨젼, 핸드레이업에 다 이용이 가능한 중간점도의 에폭시 레진을 사용했습니다.

[@이정환-b1k]

@@ECOLAPStudio 친절한 답변 감사합니다!

[@botocandrei7708]

what materials did u use for the molds?

[@donghyunlee8883]

안녕하세요!! 영상 항상 재밌게 보고있어요!!! 혹시 카본작업 집안에서 하기에는 냄새나 카본가루가 심한가요..??

[@gunnarbechTV]

This Guy deserves a sub

[@manlap2565]

혹시 진공펌프? 손으로 진공 만드신거 제품 정보좀 알 수 있을까요?

[@228i_valencia]

Really like your videos and looking foward to every single one you gonna upload! It's such a inspiration to do even more things on my own! 💪

[@dim9988]

Very nice! And glad to see some of your older episodes/things you have made on your car!

[@tougeking9226]

Is it strong enough to handle the air flow at high speeds?

[@ECOLAPStudio]

Hello, Friend. Yes, No problem.

[@Queuedesign]

몰드 재질은 abs로 뽑으셨나요??

[@hexxtube7828]

영상 재밋엇어 웃으몀서 보구 갑니당 !!‼️‼️😊😊👍🏿👍🏿👍🏿‼️

[@adiprasongko1001]

Make a carbon fibre engine hood or front fenders for the next videos👍

[@crrbn5514]

How much does something like this cost to build by yourself