How to Make a Forged Carbon Fiber Helmet [DIY] (Making Split Mold & Helmet)

#carbonfiber #forgedcarbonfiber #helmet
How to Make a Forged Carbon Fiber Helmet [DIY] (Making Split Mold & Helmet)
Making a Forged Carbon Fiber Helmet [DIY]
How to Make Split Mold.
포지드 카본 헬멧 만들기 [DIY] (분할 몰드, 헬멧)
포지드 카본 헬멧 만드는 방법
스플릿 몰드 만들기, 분할 몰드 만들기

[@MotoTaco]

Me clicking on this video: oh he's just gonna do it over the existing helmet Me 13 min in: This dude made his own helmet.....

[@jaxsullivan2117]

Yes now take my sub

[@baglingpom9091]

and then sat in his living room using it...

[@nicholasmcintyre4166]

The whole time im watching I'm like. "That's cool but it's not a legally approved helmet anymore." Then he's just useing it to sim race🤣 can't complain 👍

[@Maykay1312]

Think its beter than the original lmao harder and better than the original one

[@barnsnoble7066]

@@Maykay1312 the purpose of a helmet is to absorb the energy from an impact so your brain doesn't. A harder helmet shell will transfer more of that energy to your head

[@Maykay1312]

@@barnsnoble7066 still it bends and cracks due to a hard impact and has foam inside

[@neamanja]

@@Maykay1312 yes but up on what kind of impact my man there is a science behind making helmets thats why those are so expensive

[@Maykay1312]

@@neamanja if ur realy making a carbonfiber helment for road use diy u shoud just get s helment like in this video and cover it with a layer of carbonfiber and ur set no need for making it how its done in this video especialy if ur going to use it in ur gaming setup

[@austinallen2751]

Crazy amount of effort for an awesome helmet. I'll be trying this but with the 2 sheets of full carbon fiber cloth and then painting the seam where each have meets! Thanks for the inspiration

[@allinrc3338]

This is insanely well done! And yes, I did not expect such an end 😁👍

[@fjinatic9615]

this is so satisfying to watch, never skiped a single frame.

[@DVDGMSLS]

Definitely laughed at the end! Thanks for the great content.

[@rstezza]

Agreed was a funny ending 👍

[@micthakiddz2001]

So funny man

[@marianobarone]

🤦🏻‍♂️🙋🏻‍♂️🙍🏻‍♂️👏🏼👏🏼👏🏼👏🏼

[@JOKERs2709]

100% agree 😂

[@neamanja]

Actually thats only thing he could use it for it is too hard for use in real life becouse helmets are made to absorb impact and his helmet is equivalent in hardness to steel helmet if not even harder so thats why he uses it in sim

[@artiecisneros4691]

Wow! What patience and determination, you left me speechless. Thanks for sharing 👍

[@jackroman8821]

Woah... you actually made a carbon fiber helmet shell. I'm not sure it's quite SNELL approved but this is incredibly impressive.

[@KRASSMIX]

At the Start of the Video: „yes! Now i can make my own Carbon helmet“ At the End: „ok i dont 😅“

[@RTC49]

By far, the best DIY project I've watched on KZbin!

[@TheGibsonracing]

That really did escalate quickly. Classic case of a small(ish) job turning into a huge one :') The end product was well worth the time and effort. Hats off to you sir :)

[@crossrailrc]

정말 멋진 영상입니다. 그리고 마지막 부분은 재치가 넘칩니다. ^^

[@kidkny]

im scared that this men will end up being like how to basic

[@signo89]

Hahahhaha every video is getting more angry 🤣

[@kidkny]

Pasteleir 😂😂

[@fzrfl]

@@kidkny i think that's him too 😂

[@dailydrivensvt8724]

instead of eggs its carbon lmao

[@deadinside7600]

Quarantine really got a lot of us going crazy 😂

[@gambit0016]

Thats quite a process, the result is amazing

[@DaMobzz]

This looks insane! I would definitely buy a helmet like this, but without the sticker and a fully mat black cover

[@user-is9vo5gw8q]

와 대단하십니다 ㅎㅎ 저런 용액들 구매부터 쉽지않았을것 같네요. 잘봤습니다~

[@chrischilders]

no ones gonna mention how he tore apart a $600 Helmer's to do this....

[@hanswurstusbrachialus5213]

really? thought this is a 50 bucks helmet xD

[@hindsite275]

Andree H. Arai GP 6S. Once he took it apart he couldn’t give up. Big money those helmets

[@hanswurstusbrachialus5213]

@@hindsite275 indeed.. searched for it... in my regions not below 800.. phew

[@Ors180717]

600 is actually a good deal for that helmet haha i can only find them around 700 or 800

[@DCportraits]

@Chris Childers He spent $600 to build a $4000 GP-6RC. Spend money to make money.

[@georgeyoung613]

Thats crazy expressive. I would not have thought that high of quality to be done diy. You definitely open the door to lots of possibilities. Also your gaming (simulator) is a really nice setup.

[@ibrahimchewel9539]

My 3rd time watching your video. You are marvelous.. simply marvelous. I thought the end was hilarious !

[@briguitte18]

Te quedo genial

[@copper_knight]

It's really interesting to see someone molding without silicon.

[@marcelomiranda5467]

Admirable!!!!!! Muy bien hecho el video, bien explicado, muy divertido, genial el trabajo de la fabricación del casco. Genial el trabajo de edicion. Perfecto. Saludos desde Chile!!!

[@Valuiskihh]

This was in style of one KZbinr, that makes knifes of everything you can't imagine. Brilliant!

[@tuerkben]

Kivami Japanase knife guy😂

[@partnerplayer]

All we need is the cow water thing.

[@tuerkben]

@@partnerplayer yeah. It is not creepy or weird enough.

[@kurniawanachmad3471]

Are U talking abour russian guy named shurap?

[@partnerplayer]

@@kurniawanachmad3471 kiwami japan is his channels name.

[@AcidStyle79]

That ending was hilarious, cracking job.

[@aleksandrlukas2945]

hueta polnaja!

[@likanafra8047]

I repeated every seconds to learn how and how, seriously this is amazing project at home.

[@apophesi]

Agree

[@christians.8658]

The way he uses those carbon fibres is AWESOME. Great result.

[@justinturner4850]

Super Sick helmet!! Great job. And I’m so glad your being safe and using a HANS device and carbon helmet to play video games. Your a good role model👍 I had to edit this comment because I noticed to drive your car on a circuit and I’m sure the sim helps your technique. And building a carbon helmet is fun and gets views on your KZbin channel and gives you a cool helmet for the sim. Sorry for being sarcastic in my first comment.

[@daltanionwaves]

This guy's perseverance is something to admire

[@deanraddick9041]

The second you suited up for sim racing killed me lauphing! Great job 👏 🤣🤣🤣

[@user-ez3vc2fp6f]

PVA 바르고 겔코트 바르기전에 경화하시나요? 하신다면 시간은 얼마나 하시나요?

[@SaintKarma999]

those hand gestures made me expect you to throw eggs on that helmet.

[@safwaanelex5781]

How to basic🤣🤣

[@Abom3taz.]

If he have kids ,he would wrap them with carbon 😂😂😂 lmfao

[@jonathanchen4109]

i thought he's gonna do so. and he distroyed one good helmet...

[@ericbarber3420]

Safer then bubble wrap 🧐

[@jesusandresgonzaleztorres9592]

you bet on that jajajaja

[@robertd57i989]

Dude i wish i could give this more than 1 thumbs up. Thats really awesome. Maybe with the extra material you can make a carbon fiber steering wheel for your sim like how you did the helmet.

[@garydeandeery]

It’s amazing just how much stuff you need to do this and time waiting. I’m doing skinning and just getting all the stuff cost a lot to hope get it right lol. Any way great job

[@Furynoxc]

C’est incroyablement satisfaisant à regarder, quelle maîtrise 👌

[@bentherockersclub]

The ending was soo freakin hilarious...!!!🤣🤣🤣🤣

[@jaxsullivan2117]

Yep

[@erickboss17]

YOU ARE BUILD DIFFERENT! CONGRATS FOR THAT KNOLEDGE AND THAT ENDING WAS EPIC I WAS EXPECTING A F1 CAR OR YAMAHA M1 😅 REGARDS FROM MEXICO

[@user-ud6oc1rp7r]

외국인 유튜버겠지 하며 보다가 라이언 물티슈에서 한국인임을 직감!ㅋㅋ

[@ansomriding9542]

Didn’t expect the ending, lol...

[@TheNicoSilva]

I would love to see how it stands up to SNELL/FIA Standards, amazing craftsmanship, just not exactly sure on if it’ll hold up to doing its job as an FIA advanced helmet like my Authentic GP-6RC. Cool video!

[@der_kanadier]

I am horrified to see this project. I've been riding for decades and had several spills. I would never play games with my head. Suitable for video gaming roleplay only.

[@aamaraamar157]

@@der_kanadier It is probaly safe for Driving on the Motorbike, because the filling Material is from Arai and that takes most of the Impact from a Crash but dont quote me :)

[@JamesJones-tu4pq]

Because the plastic skin that's not even 1 mil thick really helps absorb the shock not the padding on the inside.

[@kasperkjrsgaard1447]

The filling material was made for the inside of the original helmet. Not the outside. No matter what is done, the carbon fiber “whatsit” is way bigger than the original helmet.

[@dougsrosen]

Helmets are designed and then the sticker is slapped on. Who knows if yours would even pass the asinine Snell test when they ram a metal ball the size of an orange from 10 feet above. Because that's so relevant in motoring applications...

[@user-rj4fv9xm2r]

마감부분의 고무 실링같은거는 재활용 하신건가요?

[@gunluvS14]

that's excellent man! watching all these steps is almost therapeutic

[@juancastorm]

I love this, i laught when i see that i play in that track too

[@966Mako]

Beautiful job, but a tip for poor people like me. Don't do this to a new Arai helmet, go to a Pawn Shop & get a 2nd hand helmet.

[@markbrouwer4901]

Just DON'T buy a 2nd hand helmet. I dont say every 2nd hand helmet is bad but there are a lot of clone's out there with a populair brand sticker on it which will most likely kill you rather than saving your life in case of an accident. Also you dont know the history of that helmet, the previous owner may have dropped it without having much damage on the outside but on the inside there may be damage. Me personally would just save up a few hundreds dollars extra to get new gear than buy it for cheap from some pawn shop

[@briankang7019]

@@markbrouwer4901 Literally doesn't matter as the guy used it only to create a mold for his new helmet which he uses for simracing

[@markbrouwer4901]

@@briankang7019 that's true. But for riding in real life, i would just rather buy a new one.

[@briankang7019]

@@markbrouwer4901 Yea, I would never cheap out in safety gear either. Good advice either way!

[@sosgreengaming]

$50 helmet for a $50 head

[@sidmail8621]

15:30 you actually got me to laugh. Hard to do my friend!

[@billasohyeah]

Id love to see you make intake tubes and the mold for your BMW! Great videos you make

[@user-nz4wm5sk9l]

에코랩님 영상보다가 따라해보고있는 1인입니다. 에어스쿱복제영상만 몇번을봣는지 기억도안나네요 ㅎㅎ 직접해보니 얼마나 짜증나고 오랜시간걸렷을지 영상으론 짧으네요 ㅎㅎ 냄새도 아휴 ㅠㅠa 레진냄새 정말 견디기힘들어서 작업끝나면 바로바로 내다버려야하더라구요 몰드 건조때는 바깥에다가 건조시키고잇습니다 ㅋ 집에서는 견딜수가없어요 냄새가 ㅋ 전 작은걸 도전하는중이지만 몰드제작에는 3번만에 성공햇는데 카본씌우고 필름이랑 브리더 덮고 진공하고낫더니 진공하면서 생긴 주름이 카본에 그대로생겨 버려서 재도전해야하는 단계네요 언젠가 성공하겟죠뭐 ㅎㅎ 화이팅입니다. 아참 저처럼 에코랩님쓰시는 제품 어디서 구입하는지 궁금하셧던분들 화이바맨 이라고 네이버 검색하면되더라구요 저도 다른 영상보다가 에코랩님이 웬만한건 화이바맨 사이트 이용한다하신다는 글보고 글루가니 전부는아니지만 거의다 있드라구요

[@sergiogoncalves8559]

Magnificent work , Perfect is it possible to tell me the brand and references of anti UV CLEAR SPRAY ?? Regards

[@k-9ram600]

make carbon fiber helmet for playing a game. . . safety-man of the year

[@deepdiver2814]

15분간 영상을 시청한 결과 역시 돈을 열심히 벌어야 겠다 라는 생각의 결론이 났습니다 감사합니다 열심히 일해서 돈벌게요~♡

[@patrickmontgomery6353]

Absolutely love your work. Having minimal fiberglass experience, a few rookie questions. What is pva? what is the release film step and why do you have to vacuum bag vs just saturate in resin like fiberglass? Thanks again for your videos. Pat.

[@kuribuu7876]

I’m not certain on this, but I think the vac bag is to get 100% saturation and maybe to get rid of bubbles? That’s what seems to be the case but if anyone knows please let me know

[@TelekineticCow]

@@kuribuu7876 It also helps pull the composite into the hard to reach edges of the mold

[@uxyana9432]

いつも楽しく拝見させております 使用している材料の詳細などお伺いできますか？

[@100korbetter]

This is one of the coolest things ive ever seen. Hats off to you man 🤙

[@joshstauber3335]

That may just be the coolest thing I’ve ever seen on KZbin. Mad respect sir. ✌️

[@user-tv8xl6wf4c]

완벽한 내용... 제대로 만들지만 안전을 증명할 수 없기에 게임으로 마무리.. 또한 넘치는 유머까지 감동임다

[@kevinkev1530]

Thts so fuking awesome, great job man, glad u didn't give up

[@marblecountertops3098]

Put it through the Snell test! I would love to see the results

[@joorien8402]

WTF! u spent time just to have a carbon helmet just for that ....u made my day happy with this video....cool😁🤣😂😍

[@MrBuyerman]

I was worried at the end he was gonna take it on the road, laughed out loud when he got in his sim rig....Nice job, lots of perseverance to end up with a cool effect....just don't trust this on the road please! 🤣🤣🤣

[@adaowanderleiferreiravarga9624]

Hello! Congratulations on the result obtained! Wonderful service! I would like, if possible to pass on, the list of materials you used, because I intend to make one for myself! I thank you!

[@mitchio83]

Hard to believe all the padding and trim pieces fit perfectly into that DIY helmet.

[@pablodelosangeles7446]

Parece facil, fantástico trabajo👏👏👏

[@dimsuminab0x]

This is awesome for sim racing, definitely can't use this on track though.

[@CaptainScarlet1961]

I sim race but just make do with a wheel & pedal set-up, I think going to those extremes is a bit sad & pathetic if I'm honest & for the money he's spent on his driving gear & race rig why not just do the real thing!

[@dimsuminab0x]

@@CaptainScarlet1961 its 100x more expensive to do the real thing. You literally will need a team. You'll need multiple tires, pay for the fuel, extra car parts, and the license cost money.

[@k..............1622]

@@CaptainScarlet1961 these extreme setups are generally useful for practicing to do the real thing. Immensely cheaper than actually driving and almost as good

[@rubenpalacioserra5125]

Próximo vídeo: "Cómo hacer un ser humano en fibra de carbono"

[@hokelid]

epic work, love DIY junkies:D

[@Psychedelicprog]

Que isso… Ficou incrível!

[@dhsdfhsfdh]

節子、それフォージドカーボンちゃう。 フォージドカーボン風ウェットカーボンや

[@frshtmrrwfy]

または刻み海苔かもしれない。

[@user-bl3hz7vd5t]

@@frshtmrrwfy いやいや、都昆布かも知れませぬ。

[@boyjiei7765]

なんかね、 韓国語表記の物が出た時点でね 見るのをやめた・・・、

[@yanava]

For everyone questioning the safety, he used tools and processes consistent with what factories do to make this exact same helmet in its carbon version. I know it's not tested and he should never sell it - he probably has no intention of ever doing it as multiple lawsuits would income very quickly - but this is probably even safer than what he started with. There is A LOT of overlay between the carbon fiber sheets, so the helmet would never split in half. Also he used the original padding, which is certified. The engineering is preserved by his moulding technique. He could take this to a track and he would be as protected, if not more, than someone using for instance a cheap SA2020 helmet.

[@atsushiishirame4858]

would you honnestly bet your life on it bro ?

[@yanava]

@@atsushiishirame4858 if he made me one exactly like the one he did, I'd use it on the Karting track in a heartbeat.

[@johnjacob688]

There is real science and engineering behind making a helmet safe. Especially for a company like Arai. This is nothing more than a show piece that should never be used for anything other than sim racing.

[@yanava]

@@johnjacob688 science and engineering go into designing the helmet and the build process. The rest is mechanical. You'd be amazed at how little skill is needed to reproduce it once it's done.

[@johnjacob688]

@@yanava There's no way this helmet shell was hand laid even close to Arais manufacturing specs.

[@TeamGodSpeedGS]

아.., ㅋㅋㅋㅋㅋㅋㅋㅋ 엄청난 분이시네요 👍👍👍👍👍👍👍👍

[@prolekulture]

amazingly well done! With a plot twist at the end that had me loling

[@87loveland]

ㅋㅋㅋㅋㅋ마지막반전 게임용이었어!!!ㅋㅋㅋㅋ

[@enzoardente4474]

This video is God tier. You deserve a lot more subs

[@zombiehookpixelartgaming8044]

The most amazing thing I ever see in my entire life

[@angeldrgn]

I was coming to find an instructional video on how to make a forged carbon part for my 1299 (Want to make a forged carbon faired bike [it was totaled out due to taking a slide down the good old interstate]) but this was awesome :D

[@GarasiPakGuru]

This guy is definitely how to basic smarter brother. Its started more and more 'angry' than the other vid, but thanks no egg yolk was harmed. 🤣😂🤣😂🤣

[@TR-ee4xz]

Dude I gotta say you something... I looked for "How to make fun" and found this video

[@kyungwoolee9301]

와 끝에 완전 반전 이네요 항상 재밋게 보고 있어요 ^^

[@louischannel7008]

Sorry man. I used to build helmet shells and would use “carbon Kevlar hybrid cloth “ for this project. Carbon splits even quicker than glass fibre. Also, make the mould from chop strand mat and leave the visor opening OPEN. Cheaper mould. I had 30 moulds and produced 150 shells a week. Got replaced with an injection moulding machine producing 1 polycarbonate shell every 85 seconds. 😢 😅😅 Built boats after that.👍👍

[@lancereyesromero7811]

Is this FIA certified? lol

[@SeamTressGaming]

DIY certified :)

[@chris-tg6ki]

@@SeamTressGaming I was thinking wouldn't mind seeing him test this for the road

[@Jeffball610]

I'm not sure anyone would argue it, but I don't know if this can technically be certified. Unless you're racing at the higher levels, I doubt anyone would question it. I'm sure it would pass if it was to be certified.

[@smoke05s]

@@Jeffball610 No DOT certification, No Snell certification, no Bueno . . . no matter how good of a job he did. They test for more than just impact. Perfect for his application however. And that's the coolest looking helmet ever!

[@Cloakedsphere]

@@Jeffball610 It'd never pass any certification with a seam down the middle. Helmets are made seamless for a reason. Many times has a helmet been hit and split down the middle on older tech. Thats why no one makes helmets that have a seam down the center, carbon fiber or not.

[@kibi4831]

이거 한국분인가요 신기 내눈 진짜인가 으심 ㅎㅎㅎㅎ

[@Handskemager]

All that work for a sim racing helmet, I was flabbergasted, I did not see that coming. Great job and thanks for the entertainment!

[@fgh-hi9tl]

You just extremely rock, dude! Great work!!

[@bergdragon]

I thought this guy should be get crush test until didn't see the end of part, it'll be fine.

[@daboss59]

Sooo You took a beautiful helmet split up spend God knows how many hours to make a carbon fiber Fake 1 for E racing?

[@jaiivanoff]

only good for eracing would not trust it on road

[@user-zw5sh2sh9h]

Very thoughtful of you to create this video 😊. I love it!

[@itv8892]

Great twist (gag) at the end. Well done.

[@yoc2877]

한참 몰입해 있다 마지막에 빵 터졌다 진심 ㅋㅋㅋㅋㅋㅋㅋㅋㅋㅋㅋㅋ

[@user-hn4yt8lu7i]

저도 모르게 한숨이.....

[@user-sq5vx9ps8e]

정말 현장 라이더분인가 했다가...., 식스센스&유주얼서스팩트를 능가하는 반전 입니다

[@eifjvji]

딱봐도 ddgt때부터 차 타는사람 같은데...

[@advaitmandawade6455]

Man you deserve a million likes for this!

[@lordsiomai]

I love how you used the discarded carbon fiber from the failed attempt resourcefulness: 1000

[@prajeethk4348]

You are a genius, brother. I'd like to do my apprenticeship from you. Enjoyed every moment of this video and Liked. 👍...

[@jtab5392]

Thats cool to look at but I wouldn't use that on the road. That helmet isn't safe.

[@EESHANDACH]

But you can use it in a simulator without any problem.

[@yushenghao]

I was thinking that until i saw him using it for a sim

[@craigwallen8886]

he just changed the shell, shouldnt the rating be the same? from what i understand arai uses fiberglass so since carbon fiber is more wear resistant and stiffer dosent that mean he made it safer?? asking because im really not sure

[@daddyplankton5855]

@@craigwallen8886 im pretty sure due to the fact the fiber is oriented and the way its held together probably lessens the structual strength but idk im no expert in carbon fiber

[@jaredlutz787]

I would wager that if tested it would perform just as well as the stock hemet. The shell is there mostly to protect the liner and padding. It’s really the inside that protects the head. His fabrication skills are on point, properly overlapped layers and vacuumed bagged, I would trust it.

[@jacoporossi6528]

I really hope that this helmet would never be used by a pilot... That home made carbon fiber cover is so dangerous for crashes man...

[@user-os2ex4cw8p]

すげえ！久しぶり面白く楽しい動画観れました！エクセレント！オチまで最高！笑

[@ow3nnnh]

this looks amazing, i think i might just have to wrap my gp6s with forged carbon fiber

[@MIKEH.777]

Now that's funny all that you went through to have a helmet for your game that's funny you could have wore the other one

[@lambbosbread123]

he didnt want to

[@carldaniel2406]

Carbon fiber makes you faster

[@angelo_hopkins2179]

I tough that u will use it for a real race, but sure it used for the real race.. in game console.. 😂

[@theayatollahofrockandrollah]

that's pretty sick man!! great ending...I like the old school shape of the helmet with the fat chin part and narrow visor

[@Thunderbyrd.]

Bugatti's concept cars have been using this type of chopped carbon fiber the last couple of years and it really has a unique look.

[@MothaiMotovlog]

Terniat 👍👍

[@rifkyalvarizy807]

njir sad:(

[@startzanstartzanmiu2258]

Ajg buang2 helm arai demi sebuah helm NON SNI

[@arvin6606]

@@startzanstartzanmiu2258 gak dibuang, cuma dijadikan acuan cetakannya aja. Dia lepas lagi kok itu Dan dia juga gak pakai buat di jalan, tapi buat main wkwkwk, jadi gapapa gak SNI atau DoT4

[@carbonwadthepak2490]

@@startzanstartzanmiu2258 emang luar negeri pake SNI? sama DOT?

[@neilperry2224]

When you first see the helmet with the foam board in the interior, it looks like the helmet is smiling like a Japanese anime character.

[@pickelrick6377]

I have no intention of making a carbon helmet, but by God I'll watch the entire 15 minutes and 43 seconds of this video.

[@jjang_won]

와우… 정말 능력자이십니다… 마지막 아웃트로 너무 웃기네요ㅋㅋㅋㅋㅋ 근데 장비를 보니 실제로 서킷 하시나봐요?