How to Make Foam? गद्दे की गादी कैसे बनती है? HR foam Manufacturing Process! How Sponge Made?

  Рет қаралды 185,204

Furnishing BRO

Furnishing BRO

5 ай бұрын

How to Make Foam? गद्दे की गादी कैसे बनती है? HR foam Manufacturing Process!
#howtomakefoam #howfoammade #howto #foam #mattress #sofa #hrfoam #memoryfoam #pufoam
Foam Factory Details..
Greeva Foam Tech
Survey No. 83-2, opp Nexus Buildcoin, Kesariya road, At Meshariya 363520
Tal-wankaner
Dist-Morbi
Gujarat-Bharat
Mo- +91 81606 63613
+91 81540 50898
greevafoamtechgreevafoamtech24@gmail.com
Polyurethane foam is used primarily for bedding and furniture stuffing.
Isocyanates and Polyols
We have two foundational chemicals involved in the foaming of PU. Isocyanates and Polyols contain multiple hydroxyl.
In the foaming, the two most common isocyanates are TDI (for flexible and semi-rigid foaming) and MDI (for rigid foaming).
TDI + polyol has made polyurethane polymer, which now can be expanded to make foam. To do that, we add water. Isocyanate is highly reactive, and produces two things with water: urea linkages/urethane, and carbon dioxide (CO2) gas.
Blowing the Foam
The CO2 is considered primary blowing agent. As a gas, it blows little air pockets into the PU to form the foam. Just like blowing soap bubbles though, there is a point when the liquid casing cannot withstand the pressure of the air inside and bursts.
To successfully make material foam, the polyurethane must gel into shape once air has been blown to it. It’s harder than it sounds, and it’s also why foam technicians can make or break your factory production. The art of foam-making revolves around this sensitive balance between expansion, or blowing, and gelling.
Once they’re formed inside the polyurethane, we’re going to call the air bubbles cells. If the foam expands and gels before any air bubbles burst, you get closed-cell foams, which are semi-rigid (not truly rigid like foam made of MDI) since the material doesn’t bend as easily. To go back to our ladder metaphor, closed-cell foams are like wood ladders, whereas open-cell foams are like rope ladders. If some or all cell walls are allowed to rupture before gellation, you get a much more flexible material that bends, twists, and even breaks easier.
what is polyurethane foam? Basically: TDI, polyol, water, polymer, open versus closed-cell.
Additives.
see PU foaming additives by function. One of the most important additives is the catalyst, which can affect the basic reactions in several ways. It can speed the expansion, speed the gelling, cool the reaction (so you have less of a fire hazard on your hands), etc. There are also curing agents, which include chain-extenders and cross-linking agents. Chain-extenders, like their name suggests, extend polymer chains, which increases material flexibility. Cross-linking agents promote and strengthen cross-linkages, increasing structural integrity for more rigid foams.
Think of surfactants like emulsifiers. Oil and water on their own do not mix, but once you add some dish soap, they can be emulsified into a uniform mixture. Surfactants work like the soap. A more uniform mixture means a smoother reaction, and you get more even cell sizes, steadier reaction speeds, and finer control between gellation and foam collapse.
PU Foaming Chemistry oil
Remember that CO2 gas from the reaction with water acts as a blowing agent? other blowing agents may also be used or added. The main inconvenience of water blowing is the high temperature of the reaction, making PU foaming a fire hazard. Physical blowing agents (additives that physically encourage the expansion of cells instead of that initial CO2, which is chemically blown) reduce that fire hazard.
A similar additives is fillers. They come as particles or fibers. Particulate fillers can reduce flammability and add weight to foam (good for cushioning foams). Fibrous fillers reinforce cell structure. All fillers function to 1) add physical properties like tensile or compressive strength to foam, and 2) save on costs by reducing the amount of liquid chemicals used per batch.
The main ingredients are.
Isocyanate: TDI
Polyol: polyol
Blowing Agents: water, methylene-chloride (MC)
Catalysts: amine, tin
Surfactant: silicone
Now we understand what each element does during the foaming process. TDI + polyol begins the creation of polyurethane. A mixing head first injects small amounts of air into the liquid mix to kickstart the foaming process. TDI + water chemically produces the CO2 gas that blows the liquid into foam. In addition, we add MC so that less water is used in the initial reaction and the overall reaction temperature is lower, all while cell expansion is retained.
Meanwhile, the amine additive is doing multi-purpose catalysis and tin provides a stable gelling catalyst, increasing foam structural elasticity. Silicone smooths and steadies the entire blowing process, maintaining cell structure evenness until gellation occurs.

Пікірлер: 87
@mattresswale7814
@mattresswale7814 5 ай бұрын
India need KZbinr like you sir..thank you 🎉❤
@furnishingbro
@furnishingbro 5 ай бұрын
Welcome🎉
@CurtainClass-wg8nq
@CurtainClass-wg8nq 5 ай бұрын
absolutely right..
@ketanparekh9043
@ketanparekh9043 3 ай бұрын
just amazing youtube channel sir...foam ke badshah ho aap...
@2010Gam
@2010Gam 23 күн бұрын
It's the firs time to see something c.l.e.a.n 😁
@salmansheikh6202
@salmansheikh6202 2 ай бұрын
Thanks mene banaya ban gya❤ tahnkx
@PK-nv4on
@PK-nv4on 5 ай бұрын
Very useful post.... technology 👏👏👏
@furnishingbro
@furnishingbro 5 ай бұрын
Thank you for your valuable review🙏
@ThreadedTales-hb1zr
@ThreadedTales-hb1zr 5 ай бұрын
Such a great information sir 🎉
@furnishingbro
@furnishingbro 5 ай бұрын
Thank you🙏
@mansukhbhai_vasoya
@mansukhbhai_vasoya 5 ай бұрын
Mast
@kantabenpaghadar6519
@kantabenpaghadar6519 5 ай бұрын
Great Information 🎉
@furnishingbro
@furnishingbro 5 ай бұрын
Thank you for your valuable review🙏
@paroshkumar378
@paroshkumar378 12 күн бұрын
Super
@furnishingbro
@furnishingbro 11 күн бұрын
🙏💐
@lalitpaghadar3236
@lalitpaghadar3236 5 ай бұрын
Very nice explained👍
@furnishingbro
@furnishingbro 5 ай бұрын
Thank you for your valuable review🙏
@uniquemattress3552
@uniquemattress3552 5 ай бұрын
THE BEST VIDEO
@furnishingbro
@furnishingbro 5 ай бұрын
Thank you🙏
@zenreful
@zenreful 2 ай бұрын
Beautifully explained keep it up sir I’m gonna subscribe you right now
@furnishingbro
@furnishingbro 2 ай бұрын
Thank you bro🙏💐
@user-cz6ht6nm7s
@user-cz6ht6nm7s 26 күн бұрын
I have a sponge factory and I would like to equalize the sponge, please
@CurtainClass-wg8nq
@CurtainClass-wg8nq 4 ай бұрын
nice
@CurtainClass-wg8nq
@CurtainClass-wg8nq 5 ай бұрын
just waw...
@furnishingbro
@furnishingbro 5 ай бұрын
Thank you for your valuable review🙏
@simongumes1896
@simongumes1896 16 күн бұрын
Nice 👍👍👍
@furnishingbro
@furnishingbro 16 күн бұрын
💐🙏💐
@mdmustufa8512
@mdmustufa8512 5 ай бұрын
Agr ise chote level pr start krna ho to. Machines k costing or total investment kitna lgega
@abhaygajjar2141
@abhaygajjar2141 5 ай бұрын
Aapki factory kis jagah par hai
@akashpatil8489
@akashpatil8489 2 ай бұрын
Market ke bare me batao sir.....kaha kaha sell hota hain ?
@adahussain4767
@adahussain4767 Ай бұрын
isko lagane me totel lagat keya hoga sir
@rohtaskumar5588
@rohtaskumar5588 5 ай бұрын
6 inches orthopaedic mattresses me konsi foam layer best rahengi Sir bonded aur memory ya banded aur hr
@chiragborsadiya4152
@chiragborsadiya4152 5 ай бұрын
Bonded or hr
@nurjamal7881
@nurjamal7881 4 ай бұрын
A, s carkular ka operatar chahiye ga to boliye ga
@MohanOli-uf6te
@MohanOli-uf6te Ай бұрын
Me nepal se hu bai yasai mechin lagane me kitna kharcha lakta hai bai
@thisiseasylife
@thisiseasylife Ай бұрын
Sabhi chamicals or price kitna pad jayega new business start karne ke liye.
@adahussain4767
@adahussain4767 Ай бұрын
pur setup lagane me kharcha kitna hoga
@kirang314
@kirang314 2 ай бұрын
I want to set up one unit any one can help?
@battsy2911
@battsy2911 Ай бұрын
Manufacturing Pakistan And India are very different. India's very clean And organised with machines while pak's is very early twentieth century
@jatinvasu
@jatinvasu 5 ай бұрын
Age 50, Weight 80kgs, back pain nahi, medium hard bed chahiye. Durafirm 2.0 Durafirm 4.0 Spintech Air Bhai konsa suggest karthe ho
@furnishingbro
@furnishingbro 5 ай бұрын
Spintec air
@abhishekgokak3333
@abhishekgokak3333 2 күн бұрын
insta 360 x4, go 3s, ace pro. dji osmo pocket 3 dji mic 2 dji ronin 4d 8k dji mini 4 pro
@ahmedkhames8466
@ahmedkhames8466 Ай бұрын
هل يمكننى التواصل مع متخصصى هذه الصناعه لنقل التكنولوجيا ارجو الافاده وتوفير طريقه للتواصل
@user-cz6ht6nm7s
@user-cz6ht6nm7s 26 күн бұрын
اريد الحصول على معادلة الاسفنج رجاء
@sahabu9967
@sahabu9967 4 ай бұрын
Mai bihar se hu hami bhi lina hai
@MohdKaif-ux8sw
@MohdKaif-ux8sw 28 күн бұрын
Sir Iagat kitni aa skti hai foam ki company ke liye message sir please
@ramgbelhadj1511
@ramgbelhadj1511 14 күн бұрын
ماهي الوصفة
@user-nm3ib3oe5v
@user-nm3ib3oe5v 5 ай бұрын
Haye
@Accountant24
@Accountant24 18 күн бұрын
Bhai ye to chiting hai aap green dikha ke yellow ka coting kiye hai
@AllRounderRJD
@AllRounderRJD 5 ай бұрын
Sagar bhai aapki shop kya par he
@furnishingbro
@furnishingbro 5 ай бұрын
Don't have shop bhai
@shresharma2403
@shresharma2403 11 күн бұрын
Dhokla 🙊🙊
@salmansheikh6202
@salmansheikh6202 2 ай бұрын
Muje kuch mzeed help chaiye kya ap help krdogy
@writingworld1835
@writingworld1835 Ай бұрын
Kahan se ho bhai
@JayeshChoudhary-li4tc
@JayeshChoudhary-li4tc Ай бұрын
🎉❤जेराजेशवर
@NabiPatelVlog
@NabiPatelVlog 11 күн бұрын
Tu ne Hara kalar Dala tha to Pila fom. Kyese
@maheshpaidimarri5467
@maheshpaidimarri5467 5 ай бұрын
Very good to know. But if you help us with business it will be good. If not then there is no use.
@furnishingbro
@furnishingbro 5 ай бұрын
Furnishingbro@gmail.com
@jarnail22
@jarnail22 5 ай бұрын
Bro meri accident se spine tut gyi thi or opration hua tha 15 year ho gaye hai tab se mai bed par hu chal nhi sakta mujhe mattress lena hai konsi fom kitni density kitne inch ke lagvau full detail ke sath bta do mujhe 24/7 hours bed par he leta rahna padta hai kus aisha suggest kro jis se comft v mile or spine ko v koi problem na ho maine jo v mattress liya sabhi ki foam niche bath jati hai or mujhe letne mein problem aati hai
@furnishingbro
@furnishingbro 5 ай бұрын
Sleepwell spintec air Springwel Gloria green Both are good
@jarnail22
@jarnail22 5 ай бұрын
@@furnishingbro thank you so much bro lekin maine mattress factory se banvana hai oske liye bta do konsi foam kitne inch lagwau or kitne density ki detail me bta do please
@Mukeshsharma_2121
@Mukeshsharma_2121 Ай бұрын
uper wala apka jaldi theek kre...dear app wter bed ya pani wala matress k bare me jankari lo..🙏 shayad app k liye acha rhe
@babykhushi467
@babykhushi467 11 күн бұрын
Bhai apna number do mai apko ek bohot hi behtarin formula btaunga apki kamar ke liye
@balluseth973
@balluseth973 2 ай бұрын
थोक रेट क्या है
@cartoontv.42
@cartoontv.42 12 күн бұрын
feather foam to isse accha hai
@Arjunbalabhaivagai
@Arjunbalabhaivagai 4 ай бұрын
Bakiya he
@raj2731
@raj2731 4 күн бұрын
Hello sir Where is ur factory...
@furnishingbro
@furnishingbro 4 күн бұрын
Gujarat
@furnishingbro
@furnishingbro 4 күн бұрын
Number in video information
@sarvaiyamehul5050
@sarvaiyamehul5050 10 күн бұрын
Motabhai address apone
@furnishingbro
@furnishingbro 10 күн бұрын
Number video information ma chhe sir
@family_matters_vlog.
@family_matters_vlog. 5 ай бұрын
Aao bhai mile k kam karte han Pakistan
@mattresswale7814
@mattresswale7814 5 ай бұрын
😂😂🎉
@subhashkalra
@subhashkalra 5 ай бұрын
Kha h factory
@paroshkumar378
@paroshkumar378 12 күн бұрын
No please send me
@furnishingbro
@furnishingbro 11 күн бұрын
Video information me he sir
@dharmendraprasad4391
@dharmendraprasad4391 Ай бұрын
Labor ne mask nahi pahana hay
@sahabu9967
@sahabu9967 4 ай бұрын
Sir aapka nambar chahiye
@subhashkalra
@subhashkalra 5 ай бұрын
Kha h factory
@furnishingbro
@furnishingbro 5 ай бұрын
40km far from rajkot city Gujarat
@75_YATRA
@75_YATRA 2 ай бұрын
Pura location send kar sakte hai ap
@75_YATRA
@75_YATRA 2 ай бұрын
​@@furnishingbroplz
@cartoontv.42
@cartoontv.42 12 күн бұрын
price bohut zyada hai
@skgupta1713
@skgupta1713 Күн бұрын
Kitna h price
@MohdirfanMohdirfan-od7mw
@MohdirfanMohdirfan-od7mw Ай бұрын
Aapki factory kis jagah per hai
@destination399
@destination399 4 ай бұрын
Malik ki nambar mile sakti ha sir kyunki meri bhi bonded ki company hai mujhe foam ki jarurat padati hai sir
@furnishingbro
@furnishingbro 4 ай бұрын
Number mention in video information
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