How to program Huanyang VFD 2.2KW

[@jozeftryzna]

thank You Piotr for clear and easy explanation. Followed your settings and my VFD and spindle works from very first start. Thumbs up.

[@PiotrFoxWysocki]

i'm glad i could help :)

[@garbo8962]

Recently retired from a large hospital/research center that had over 500 drives from 1 to 1750 HP. I often replaced existing drives and had a great Danfoss tech only charge around $300 to do the start up and extend the parts & labor warranty to 3 years. Win win. He worked on nothing but VFD'S for 30.years. He had to go to his car once to get programing book. It was a inch thick. Amasing what you can now program into the newer drives. When I worked on a drive for the first time ( 1981 ) it only had a few pots to adjust ramp up & down, torque and a few others. In newest building over 90% of 5 HP & higher.were on a drive. Motors 40 HP & higher were on 18 pulse drives. The 200 HP fire pump was on a soft start drive.

[@matthewwarren994]

Thank you this video is awesome! Looked at several videos and nothing was even close to as good.

[@starcrust2000]

I wasn't able to remember the sequence of pressing down the appropriate buttons in order to program certain functions. Is there a way you could explain this in a separate video or perhaps send me an instructions on programming. The manual supplied with my VFD is presented in such a way that I don't understand programming procedure at all. I learnt a bit from your video but still not enough to do it on my own.

[@jamescullins2709]

thank you for your video, good information. I have a question on the 220 VAC input single phase. Can you tell me what the max voltage is. My 220 reads 240vac and I am concerned it will be too high. thank you.

[@PiotrFoxWysocki]

It's fine.

[@jamescullins2709]

@@PiotrFoxWysocki after some research I agree. it's fine. Thanks

[@FinnoUgricMachining]

One thing that You should always do first before attempting to set any other parameters is to do a factory reset for the poor thing. I have four of these animals in my workshop and when those arrived, each of them had a slightly different setup. This might be because of the factory testing process and maybe the supplier has also tried to preprogram them to "enhance" end user experience. The parameter for setting the factory defaults is PD013 and the value should be set to 8. After setting this parameter to 8 the device will revert to factory settings and boot itself. This gives a known startpoint for configuring the VFD.

[@Djivgar1]

Thank you very much for your help. I tried to program this thing and the result was to become crazy. Think that was the problem and now I have hope to do that well. Thank you once more time!

[@mt8385]

Can the inverter also programmed without a wired motor? or is it needed that the motor is connected first? I don't want to blow the motor because of potetional wrong settings

[@FinnoUgricMachining]

@@mt8385 That's a really good question. To be honest, I don't know. It might be possible to do the programming without a motor. At least it shouldn't zap anything. However, the device might get into a state where it does not allow programming. I have never tried this out so all this is just speculations.

[@PiotrFoxWysocki]

It's possible vfd might get damaged without load attached.

[@mt8385]

After writing my question I found a statement, that recommends doing the initial setup without a motor. Some HY vfd has the freq setting in default set to 50 and as a result you will burn the motor

[@ryanwilliams4223]

Hi those cables coming out the bottom im assuming they dont come with the inverter ? I have a very similar one and its not turning on on its own do you need added stuff to turn it on ?

[@clfung2008]

Very helpful for us amateur ! Thanks for sharing !

[@gmack4097]

If your spindle has 4 poles (as your VFD is configured?), wouldn't you need 800 Hz to run it at 24000 RPM? Doesn't the "rated motor current" for programming the VFD refer to what's shown on the side of the motor (6.6 Amps?)? Did Jian-ken provide performance data (speed, torque, and voltage curves" for the spindle? Does your spindle testing video show the VFD's readout of motor current? If so, what parameter(s) did you set to enable it?

[@Tensquaremetreworkshop]

Starts on program #2. What happened to one? And what are the button sequences? 'You can set to whatever you want'. Yes- but how!!!!

[@EsTee932]

Hello, i want to drive a rattmotor rtm80x73-2.2 (2.2 kW spindle square format) with a hy02d223b vfd. The nameplate of the motor says 6 A and 220 V. I dont understand why its only 6 A if the motor is supposed to be 2.2 kW. Do I have to set 6 A in PD142? Thanks in advance.

[@WillemvanLonden]

Hello Piotr, can you tell me how to display rpm on the display when running, instead of herz? I can't find that in the manual. Thanks.

[@rbyt2010]

Braking Resisitor? Hello Piotr and thanks for the great build videos. Judging from the results, you've built a great machine! Have you ever attempted to install a braking resistor? I've installed an appropriately sized device, but non of my VFD programming attempts have been successful in using it...

[@PiotrFoxWysocki]

i have to say that long time ago i have been thinking about it. but i havent put it in yet. i burnt 2 vfds before and now im trying not to run them too hard, or to do more than they can handle. i guess it should work and i'm sure it is working for other people. but I lost confidence with them and i don't feel like i will get it back. but to your question, I think i saw some options for the spindle speed up and slow down in programing settings of the spindle.

[@milithemuffin4534]

Hello! I was going to buy 2.2 kW water cooled spindle and there are two versions available, 220V and 380V. Is there any practical difference between them? (especially risk of burning the VFD).

[@PiotrFoxWysocki]

to me there is no difference in power or performance, its 2.2kw no matter if it's 220 or 380. i would feel more safe with single phase versus 3 phases. with 3 phases you have 2 more wires which could increase possibility of failure.

[@milithemuffin4534]

Thanks for reply, i will probably go with 220V version then.

[@blackdaan]

380 input or 220 input.. you have 380 and you are running more machines? go for it, you can spread the power over 3 phases. for example: if you let the spindle run a cnc progrom at 2kw. and you want to weld something in the mean while. with a 16amp 220v fuse you have 1.680 kw left or you will blow out the fuse. with 380 you would have 3 phases with 3kw left over.

[@kalinaf16]

Hi, We connected the huyang vfd and set all the parameters that we think they are correct (pd settings on vfd). We encountered srtrange problem while testing the spindle. Everything works correctly while ccw is enabled but when we try cw the spindle has some problems. Cannon maintain the 120hz we set as minimum on vfd setting slows down and speeds up and in general it behaves srtange (it only happens when the spindle is working in cw direction). Also the vfd never achives the set 400 Hz (the 355 is upper limit) Sometimes (more often then not the spindle speed fluctuates). Any ideas? btw: jest szansa, że jesteś z Polski? 🙂

[@PiotrFoxWysocki]

I'm not an expert on vfd settings. I just found settings which work for mine spindle and it should work for most people. From this what you are saying it looks like 2 possible issues. Number of poles are not right. Or your cable to spindle is bad quality. Try changing pole number and if this doesn't help try shortening the cable to something like 50cm. Just to test if it behaves differently if so then you need better cable

[@3dkiwi920]

Hello! Glad to find someone in NZ doing CNC, your videos are extremely helpful! I have two questions and was wondering if you'd be so inclined to help. I also have a HY VFD and 2.2kw water-cooled spindle, and was wondering if you know about the input draw current (of the vfd at the wall at max load)? as there seems to be much debate. Living in a residential NZ household I am limited to 240v 10AMPS at the wall, so I thought I could run the spindle on its own and everything else on another circuit, but I've recently read that at max rpm the VFD itself may be drawing over 16AMPS? which will blow the breaker. I've opted for an 800w which is on the way and I intend to cut 6061 aluminium with it (at very slow cut speed with a two or 3 flue carbide endmill, probably 3-4mm)I have seen your spindle comparison video too, and my second question is, in your opinion can i use an 800w water-cooled spindle to cut 6061 plate as long as I use the appropriate feeds and cutter? It is a small extrusion and plate based machine using linar rails (hiwin clones) and 12mm ballscrews with nema 23 312oz/in motors. In building this machine I have already realized my mistakes as I rushed to buy the parts. Apologies for the wall of text! any help or advice you could give would be greatly appreciated!

[@PiotrFoxWysocki]

i haven't measure how much current does the whole machine draws. but i can tell you that i have also 10amp breaker and from the experience i can say that its just fine. On the VFD you can monitor how much current does the spindle draw. on a 15mm deep side cut 1.5mm thick cut current was going to 6amps. spindle total power is 2.2KW which under 220v is 10Amps precisely. not to sure how its possible to draw 16Amps. recently I'm milling lots of parts whole day long and i haven't tripped beakers. but i did it with 800watt spindle. by stalling it. how? by driving it in to the aluminium and because it wasn't powerful enough it stopped spinning which ended up in drawing way too much current and tripping the breaker. I dont think you have to worry too much. 2.2kw spindle has bigger collets so you can use mills up to 13mm and just because of this its cool. now my prefer mill sizes are 8 and 10mm. it takes more time to setup part than it takes to mill it. i feel like i could go for hours on this topic :) but i have to stop somewhere :) i hope it was helpful.

[@3dkiwi920]

Thank you so very much for the insight, I could gladly listen/read all day :) The only reason I said 16A+ is because of the common "forum debates" about such things. I think my confusion stems from where many have stated that because we here in NZ are single phase and the vfd outputs always 3 phase, so there is conversion; but it's actual draw is not 10A constant and that the stated 220v/2.2kw/10A is the rating of the motor at max load and rpm. Also as stated by many, this is likely a 2 pole motor(your vfd still set at 4 this whole time??), so I wonder if that has any effect. But I can't argue if you say the system is still running fine and I have seen it chew through aluminium and you are also on stock NZ power. Anyway I will re-watch this video and experiment tomorrow. Many thanks again, I almost sold my 2.2 before even trying it!

[@PiotrFoxWysocki]

im still running it as 4 poles. but i wont be recommending setting it like that. i dont have any documentation about my spindle, it seem to be working on 4 so im not changing it. at list until someone can explain it to me in the way that makes sense :)

[@riskototh]

I'm currently using the 800W spindle for about a year and half, mainly cutting the aluminium, and so far all good. I will use the 2.2kW spindle on new machine, but mainly because it has ER20 clamps instead of ER11.

[@pt115823]

Excellent video. Thank you. Is there any chance you could post a list of the settings in the comments? I will speak for myself but I bet I'm not alone. I don't really understand this stuff and I don't care why I need to set certain parameters to certain settings. I just want the"cheat sheet" telling me the answers. Thanks again.

[@travelswithdan6850]

Spindle is working but i don't see the RPM listed. Does the VFD ever stop flashing?

[@peterbonham5540]

Piotr are you using Mach4 for your CNC. If so did you have any trouble getting it to talk to the Huanyang VFD via modbus. Can get mine working with Linuxcnc but not Mach4. Suspect windows 10 drivers for the rs485 - USB - com port at the moment

[@PiotrFoxWysocki]

Im using mach3. If its not working try to reverse cables. But beside that you need to do stuff in mach. I think you need a plugin for it to work

[@peterbonham5540]

@@PiotrFoxWysocki Thanks for that. Yeah we had it working on Mach3 with the same plugin (I'm guessing), but can't find an equivalent for Mach4. Assume the wiring is still OK as the linuxcnc works Ok with it's own plugin.

[@EnergySeeker]

i only have one light on which is the power , why i dont have the other lights on ?

[@michaelmckenna9123]

Dude I just bought one of these bad boys but I'm lost with it straight out of the box.. Does it take a lot to get this correctly set up bcos I'm not so technically gifted my friend.. I will find help online to show me how to set this bad boy up soon but I shouldn't need this for a small spindle motor like a Gennitsu GS - 775 should I?? This is why I say I'm not technically gifted bcos I don't understand all of this stuff right now. I'm building my own home DIY CNC Router and I kept hearing that I needed to get one of these but I think I made the mistake of buying a 3 phase VFD instead of a single phase VFD. No wiring came with this thing which threw me for a loop so if anybody on here has any helpful advice for me please drop me a line in the comments. I'd very much appreciate ur help guys.. Thanks in advance..

[@ilovethatkatielovesclassic8771]

do you think its necessary to derate these like most people do? ive got a 2.2kw spindle and VFD like you do, did it ever have an problems?

[@jameslphillips4393]

Hello, I have a Huanyang vfd and 2.2kw spindle 220 volts. I did not reset my vfd when I put in the settings from several videos. It worked except it would only go to 208 hertz. I reset it and now it goes to 400 hertz but the potentiometer does not work. Is there a setting I can change to fix it. TIA

[@AdemarCabrera-u4d]

A mi me funciono pd002 = 1

[@journeys00]

Awesome video brother, you definitely help me

[@chaddanylak8706]

any idea where I can get that manual online

[@notsure6182]

link to the manual? the supplier did not provide AND they took the sticker off the side

[@notsure6182]

I bought a 2.2 with vfd BUT I need an 80 mm mount. so after asking about for a mount to fit my FoxALien vasto with no luck, I bought a 1.5 65mm spindle that I hope to use to make the 80 mm mount. hoping to use the vfd I already have. it has been over 10 years since I dabbled with a vfd, converted my drill press to vfd controlled 3 phase motor. I remember precisely nothing about vfds :)

[@zephyrold2478]

Hi Piort, Again an informative video, thank you, one thing I dont understand about these vfd´s and spindle motors is the output voltage from vfd to spindle motor, is it correct that the spindle motor voltage is 3 phase 220VAC (is that a USA standard) and not what we usualy have in Europe being 3 phase 380/400VAC, none of the Chinese on Ebay can tell me what they mean with 3 phase 220VAC

[@PiotrFoxWysocki]

from my understanding you can plug 220v to the VFD or 380v. you can use one or the other. vfd outputs frequency (variable frequency drive) to the spindle by 3 wires. and those wires have shifted signal in order. so 3 different phases. and what is the output voltage I don't know. but i'm guessing it will be 220 per wire. not sure if i explain anything, or make it even more confusing :)

[@Bignac]

Hello! I have a 3 kw inverter but the motor is only 2.2 kw. Where can I set the inverter to 2.2 kw? Where to enter

[@gerardwilmink1754]

My problem is direction of rotation is wrong. How to rotate direction of motor to right direction. Engine always turns the other way around. weird. How to set M03 direction of rotation.

[@PiotrFoxWysocki]

just switch places of 2 wires from the spindle, it doesn't matter which ones

[@mdkamal74]

Great video...i lost my manual and this is good info. Do you know where i can get a copy of the manual?

[@pharys10]

Hola, tengo un problema, en sentido FOR me va todo bien pero cuando cambio a REV empieza lento y se para. Porque puede ser? En FOR me gira en sentido antihorario y me gustaria que girara en sentido horario

[@makowka42]

Witaj Piotr Mam taki sam falownik jak ty. I mam mały problem . Po wpisaniu wszystkich parametrów w falownik jak ty wpisałeś i odpaleniu go na pełne obroty, ekran falownika pokazuje mi 400hz no i jest OK ale kiedy przełączam tryb wyświetlania na obroty to wyświetla mi tylko 11520rpm.Czy kiedy kręciłeś ten film miałeś dodatkowo podłączony falownik do kontrolera i wpisywałeś w kontrolerze jakieś dodatkowe parametry do wyświetlania obrotów, no bo jeżeli nie to myślę że trafił mi się jakiś felerny falownik i będę go musiał reklamować.Czy może masz jakieś sugestie co może być przyczyną. Pozdrawiam

[@PiotrFoxWysocki]

jak wspomnialem w tym filmiku, to go zrobilem zeby nie musiec wertowac instrukcji jak to ustawic zeby dzialalo. ale pamietam ze kiedys tez tak mialem ze krecilo sie tylko do polowy. wiem ze ten filmik jest troche nudny i za dlugi ale wez obejzyj go jeszcze raz i ustaw wszystko dokladnie tak samo.

[@makowka42]

@@PiotrFoxWysocki Masz rację na końcu twojego filmu jest gotowe rozwiązanie tego problemu w parametr PD144 wpisałem 3000 a parametr PD143 zmieniłem na 02 i jest w porządku.Dzięki wielki trzymaj się zdrowo w tym trudnym czasie.

[@antonilasek9083]

Czy ten falownika posiada złącze rs485 do sterowania MODBUS? W opisie komend jest możliwość konfiguracji portu RS485, ale nie jestg opisane złącze na PCB.

[@PiotrFoxWysocki]

@@antonilasek9083 ma ma, ale zeby to mykalo z komputera to musisz sobie dokupic usb to rs485. www.banggood.com/USB-To-RS485-Converter-Module-USB-To-TTL-RS485-Dual-Function-Dual-Protection-p-1311986.html?cur_warehouse=CN kup sobie cos takiego, allegro czy co tam teraz jest popularne. wtykasz do kompa i ustawiasz w mach3 zeby ci spindla kontrolowal. proste jak budowa cepa :) dziala spoko. tyle ze nie za specjalnie moge kursorami manualnie maszyna ruszac jak jest spindle wlaczony bo sie przytyka. ale jak program leci to nie ma zadnych problemow.

[@antonilasek9083]

@@PiotrFoxWysocki Dzięki, o przejściówce USB-RS485 wiem, ale nie wiem gdzie na PCB są wyprowadzenia na port RS485. Nie są opisane w dokumentacji a szukałem na google. Mógbyś wskazać gdzie podłączyć A+, A- z konwertera?

[@Sh4dowHunter42]

Very helpful arigato.

[@dimitridemol6142]

Hello, how did u get to program it all? I have bought the same but i cant change the settings. Is the problem with the password i have to introduce first, and how does this work? Thx for the vid

[@Cj_Metal_Crafts]

Can anyone tell me why I am only getting average of 150v from each of the phases when I check with volt meter?

[@brianrei1117]

thank you your video helped a lot.

[@lonlygad]

Hello, how can I wire my 1600w 50hz single phase miter saw into the same frequency converter that in your video ?

[@PiotrFoxWysocki]

i have seen someone did that. just look on youtube

[@koboglo6973]

I assume the VFD drives 3phase motor, so you need to re-wire yours as 3-phase either star or delta, depending of VFD capability. 2.2KWt/1.6KWt ratio is approx 1.4, so may work.

[@fenflyer]

Good job 👍

[@khurramshaikh4347]

Vfd setting unsaved issue please help

[@lukasixthm1]

Bawiłeś się częstotliwością nośną? Blok PD41. Domyślna wartość to 5, ale im wyższa tym wyższa kultura pracy wrzeciona. Ma to też wpływ na zakłócenia które generuje falownik. Mi przy 20 (20kHz) zawiesza się PC :)

[@PiotrFoxWysocki]

a to ciekawe musze powiedziec :) mi wszystko dziala. mialem kiedys epizod jak kupilem chinska mazyne wszystko dzialalo dopuki nie wlaczyles spindla, wtedy maszyna zaczynala sama chaotycznie jezdzic. pomoglo jak uzylem ekranowanych kabli do silnikow i spindla.

[@lukasixthm1]

Piotr Fox Wysocki W instrukcji jest tabelka z tymi częstotliwościami i zależnościami co się dzieje jak zwiększasz nośną i zmniejszasz. Zobacz sobie jak wrzeciono pracuje na wyższych nośnych. Aaa i jestem bardzo ciekawy tego testu z wagą :)

[@kennethsylvester2856]

Working on two different types and I have no manual. Both AC/DC, 150-450vdc and 250-800 a hell of work

[@diegogarrido6935]

It helped me a lot! Thanks very much

[@EnergySeeker]

how to limit the current to 5 amp ?

[@jurajbandur3178]

PD142 set to 5

[@CryoftheProphet]

I love this man

[@engineeringsolutionseee3362]

❤❤❤❤❤❤❤❤❤❤

[@craigrobinson6812]

Hello, mine is stuck needing a password, do you know what the password is

[@PiotrFoxWysocki]

set PD000 to 0. this should unlock everything

[@craigrobinson6812]

@@PiotrFoxWysocki unfortunately mines password protected so I can't get into p numbers without the password :(

[@PiotrFoxWysocki]

@@craigrobinson6812 im not sure what kind of vfd you have but i have never seen password protection. pd000 kinda works like password. but thats all.

[@craigrobinson6812]

@@PiotrFoxWysocki thank you

[@mactec54]

Your spindle is 2 Pole

[@maciekgucma4756]

mactec54 most chineese are 2poles

[@staccio80]

thanks!!! good info!

[@txemyapilzgz6924]

Alguien podría hacer un tutorial tan bueno en español????

[@umargul5644]

Well done

[@thomasjampedersen3111]

checkout the Spindletalker open source software here: github.com/copenhagenatomics/SpindleTalker2

[@dmitrikrasnokutski3985]

Making CNC enclosure: kzbin.info/www/bejne/bn3CopqkoNZ-rbc