How To Replace a Big Green Egg Gasket - Big Green Egg Tutorials

[@FOGOcharcoal]

We hope you're enjoying these BGE tutorial videos. Please hit "like" and leave us a comment. Is there a topic that you'd like to see us cover?

[@boodypest7045]

I have replaced my gasket twice in 8 years. I recommend 60 grit sandpaper on a 5 " orbital sander to get the glue off after scraping as much glue off as you can.

[@FOGOcharcoal]

Great tip, thanks. There has to be a better way than how I did it

[@JBSmoke1]

Nice quick way to replace the gaskets.

[@FOGOcharcoal]

Yes! Works like a champ!

[@rich2823]

the upside down blanket move here is premium

[@FOGOcharcoal]

Yes! Just passing along what was passed on to me

[@mattkombrink-hr3oe]

Ron, Thanks for making this simple. Other videos had you taking the bolts off, realigning the bands, etc. your way is my way. Thanks for the video

[@FOGOcharcoal]

Glad to help, you are very welcome!

[@Mtts28]

Another fantastic video. This videos REALLY help us newer egg owners. You’re the best Ron. Keep up the good work.

[@FOGOcharcoal]

I am very glad to hear that you're enjoying them. We will keep them coming!

[@elifieldsteel]

My egg was many years overdue for a clean burn, realignment, and new gasket. This and a couple other videos on your channel helped me get the job done. Thanks for the great content!

[@FOGOcharcoal]

Great to hear! Glad they helped!

[@mikekoscielniak2215]

Where can I find a red thermometer?

[@BBQChef]

No doubt this is the best video out there for BGE gasket replacement. I'm not dreading the task anymore. Thank you sir! Cheers, Jim

[@FOGOcharcoal]

Jim, you just made my day. I'm glad it helped!

[@alumniguru]

Thank you for making this video I just replace my gasket with ease because of this video! What's a success!

[@FOGOcharcoal]

Glad it helped!

[@andrewnorton6663]

Love your energy Captain Ron! You're definitely helping me get the most out of my "Egg"sperience. Keep the puns coming lol.

[@FOGOcharcoal]

Andrew, you just moved WAY up the friends list with that one. EGGcellent job....

[@alankelley8570]

I replaced my gasket on my XL a few months back and I wish I had watched this video first. Next time I do it I'll definitely follow this guide. Thanks for putting this video out!

[@FOGOcharcoal]

You're very welcome Alan!

[@lloydzoellner7177]

Thanks Ron, you make it look easy and love your energy while doing it!

[@FOGOcharcoal]

You are very welcome LLoyd! I am glad you're enjoying the vids

[@JW-fo3qt]

Thanks for all of your videos. By far the best tutorials on YT

[@FOGOcharcoal]

You are very welcome JW, I am glad you are getting something out of them

[@Mister_Portal_USMC]

This is the guy I was looking for to show me how to change the gasket!! Just got a bunch of new smoking toys from Thermoworks and need a new seal to try out this Signals & Billows combo I got.

[@FOGOcharcoal]

Glad you found us!

[@curty85]

You’re a genius, Gump!

[@FOGOcharcoal]

Thank you! That's all I have to say about that.....

[@sheilacarter7915]

Great video! I followed you thru the end and my paper test was good! You made this so easy for me and being a female I can't thank you enough! In 24 hours I'll be using my green egg again! ❤

[@FOGOcharcoal]

That is great to hear Sheila. You just made my day

[@sheilacarter7915]

@@FOGOcharcoal that's wonderful because your video made mine!! Keep'em coming please! I love my green egg! ❤

[@Birmo]

This is just about the must useful How To video I've ever watched on this accursed hell site.

[@FOGOcharcoal]

Damn John, that's about the nicest thing that you could say!

[@OSUbronco]

Once a year? I'm about to do it for the first time in 20 years and I use mine a lot. Great video for sure!

[@FOGOcharcoal]

Thanks so much!

[@russwelch8290]

I find using a paint/rust remover drill insert from hardware store works best, no chemicals needed. Make sure if going this route the drill insert is Not a wire wheel as it can damage the ceramic. Easy to do. Another quality Fogo instructional production by Captain Ron. You make it look easy. 👊

[@FOGOcharcoal]

Hey Russ, that would definitely be a great way to go about it as well. We sure do always appreciate your support sir!

[@firstname3434]

Changed my gasket on my Kong using your video as a example.

[@FOGOcharcoal]

That's great, should be a similar process...

[@firstname3434]

@@FOGOcharcoal thanks, I enjoy your videos. I’ve cooking on the long for two years now and I’m never going back to propane.

[@henryhuitsing7991]

Thanks! Easy! Still a tighter on the back end of the dome, assume that will improve as the gasket compresses. Great tutorial

[@FOGOcharcoal]

Glad it worked out and that you found the info useful.

[@Bravo1TangoNovember]

Ron I love your videos and your energy! Makes me want to get out there and cook even more. Thanks for this video, turning the lid upside down in the egg is genius! Great tip! Can you do a video on how to realign the lid in case of an over bite or under bite? I’m having trouble getting mine aligned. Greetings from Cape Town, South Africa.

[@FOGOcharcoal]

Hey Tim, thank you so much my friend. Maybe I will just have to come visit in S Africa to demonstrate it in person! LOL, I made a note and it is now added to the list.

[@Bravo1TangoNovember]

@@FOGOcharcoal always welcome sir!

[@andyperroni1626]

Followed your video and it was spot on. Awesome job!

[@FOGOcharcoal]

Awesome! Thank you!

[@bradwattleworth7422]

Nice job, definitely best video I’ve seen on gasket replacement. Need to take an afternoon to do my MM, L, and XL myself. Really enjoy your Egg videos, keep them coming!

[@FOGOcharcoal]

Great to hear Brad, I am really glad that you are getting something out of them

[@BearzapperBBQ]

What thermometer are you using on that egg? I love the red!

[@FOGOcharcoal]

It is from Smokewar.com. Check out the thermometer that we sell!

[@JohnMHerrera]

Awesome. I figure the day I change my gasket, I’ll do the band assembly set as well. Maybe an instructional video on putting on the new set on to an egg?

[@FOGOcharcoal]

That is a great idea John, It is on the list!

[@PeterShire]

"How to upgrade your old BGE hinge!" There's a ton of old eggs out there. Put new hinges and reggulator on one and it'll look factory new.

[@1816volunteer]

Another great video, Captain Ron. Keep it up!

[@FOGOcharcoal]

Hey Peter, glad you like them, it means the world to me!

[@SmokingDadBBQ]

Well done 👍

[@FOGOcharcoal]

Hey James, thanks my friend!

[@josephbeert4901]

I have an XL. I'm using the Flame Boss 400. My seal was letting air pass through making it hard to keep temperature in range. I replaced the seal. The roll did top and bottom but was 3" short of going around the chimney.

[@FOGOcharcoal]

That should fix your temp control issue. I run most of m Eggs with no seal around the chimney at all

[@SaltyTales]

You made that look so easy! Love it! 😀

[@FOGOcharcoal]

Thanks brother, I appreciate that!

[@brykln]

I used the Rutland (I think) furnace gasket on bottom only. It worked great for years. Base cracked at 18-19 years, so new base came with stock. Debating which way to go as it’s getting time to replace the gasket. The new hinge system seems to align dome to base easier and much safer to take apart. Old system requires special pieces to stop spring from being uncontrollable.

[@FOGOcharcoal]

Hi Barry, we are actually filming a Rutland gasket video this week!

[@davidm8997]

Hi Ron, thanks for another great video on a timely subject. I am planning for a clean burn and gasket replacement next spring. I think I will do two additional things. I will use a dremel-type tool instead of sandpaper and I will make a couple of small slits in the lower gasket near the hinge for the temperature probe wires so they are not sitting on top of the gasket. Thanks again and keep it up. :-)

[@FOGOcharcoal]

Hey David, those are some great and valuable points.

[@1ronhall]

Nice work ole buddy …… I think I have the old style hinge which is a bit more involved …. but all good! Thanks for the video.

[@FOGOcharcoal]

Hey Ron, yes, there is a bit more work involved with that, for sure.

[@1949dexter]

Great tutorial, I've done mine several times using the same technique. I need to do a clean burn soon and will probably have to replace mine again. It's really not that difficult just as you said, just need to take your time.

[@FOGOcharcoal]

Great minds think alike....and do their gaskets the same too. LOL

[@Calvinjamesbrown]

I notice some cooker like the Komodo have a seal similar to what is found on an electric range. Is something like that available for the green egg and have you ever put one on?

[@FOGOcharcoal]

Yes, search for Fogo Rutland Gasket

[@twiz619]

Super informative!! Thanks Ron!!

[@FOGOcharcoal]

You are very welcome Abe!

[@jeffbiederman9218]

Really helpful. Thanks for all this great content.

[@FOGOcharcoal]

You are very welcome Jeff, we are glad you are enjoying it

[@ivse9696]

Perfect Description - thank you so much 👍👍👍

[@FOGOcharcoal]

You are so very welcome mein freund!

[@daverumminger72]

You mentioned doing a paper test at the end of the video to see if there was a good seal. What do you do if there isn't a good seal? I had this happen at the front and back of the grill.

[@FOGOcharcoal]

You will need to do a band adjustment on it. You should have a slight pull on the paper all the way around. We did a few videos on band adjustments as well.

[@scotthuffman4909]

The only thing I might have done differently is use A palm sander to clean off glue residue. Great video.

[@FOGOcharcoal]

That is a great idea, I just didnt want to take off any of the ceramic.

[@timothylew9775]

Hi Ron, I have a medium size BGE that I will need to replace the gasket. My question is do I have to break in the new gasket by doing one to two cooks at 350 or less degrees F?

[@FOGOcharcoal]

The Big Green Egg gasket now does not require a break in period. It can't hurt but if you put a new gasket, put it on, leave the dome closed for 24 hours and cook away. Even though it is no longer required, I personally feel that the 350 or lower cook can't hurt but it's not as necessary as it was before.

[@timothylew9775]

@@FOGOcharcoal Thanks.

[@BruceDaniell2]

Thought they recommended using the plastic spacers between dome and bottom.

[@FOGOcharcoal]

You certainly can, I never found them to work the way that I'd like.

[@smokingtarheel3003]

Is there an oven gasket type gasket to use on the BGE similar to the KJ one?

[@FOGOcharcoal]

Yes, it’s called a Rutland gasket. kzbin.info/www/bejne/nH-apnmloaurq68si=RowmuIe8LyvdwIcl

[@beefandpork]

Are you going to make a video showing the chimney gasket? I didn’t even know there was a gasket up there.

[@FOGOcharcoal]

I probably should have covered that too. It os just some gasket around the top about an inch below the top.

[@codecage9333]

You mention there is even enough gasket material to go around the chimney. Mine has never had any around the chimney. Does it around the very top surface like on the lid and base, or around the outside surface of the chimney? I never seen it done.

[@FOGOcharcoal]

Around the outside just below the very top

[@chefmatseg634]

Seems a bit daunting, but I need to finally get around to doing this.

[@FOGOcharcoal]

I thought the same but it is far easier than it seems

[@davidbrieske]

My question is I have a brand new egg. Just put it together and when putting it together I seen the gasket is off on the bottom portion of the egg. I have NOT done an initial cook on it yet. Can I peel the tape/ gasket up and reposition it correctly? It came this way from the factory. Thanks

[@FOGOcharcoal]

Hi David! First, welcome to the addiction! Second- I think you will be fine. as long as the gasket is covering a good portion of the edge. You could always contact the place that you bought it from and they may correct it for you.

[@Mister_Portal_USMC]

The blanket trick and putting the dome upside down was a lifesaver. But I just put it back together and I have a decently sized gap in front that the paper test did not pass How do you fix this???

[@FOGOcharcoal]

Just google FOGO dome adjustment and you'll find a video. There is one if you have new bands and one if you have the old style bands

[@rickradcliffe]

You can always use a dremel tool with a sanding drum and then a grinding stone

[@FOGOcharcoal]

Yes sir, that is absolutely true. Ya just have to be very careful!

[@jeffbiederman9218]

Ron-i just replaced my BGE gasket and the lid no longer sits properly. It is very slightly hanging off the back. Cannot seem to get it to sit right any more. Any ideas how to fix? Many thanks!

[@FOGOcharcoal]

Hey Jeff, nice job on the gasket, it sounds like it was definitely ready. We did videos on how to fix that with the older style bands as well as newer bands. Here is a link to one of them. kzbin.info/www/bejne/bavQkoOehZJ3Y5Y

[@FreiheitGalleries]

Hi, great video. Looking at the thermometer on the lid of the xl, where can I buy that one? I like the color, etc. thx

[@FOGOcharcoal]

Thanks so much! I got it from Smokeware,com. You can use code BGESF and save 16% off of your entire order.

[@FreiheitGalleries]

Thx. I appreciate it. Keep the great videos coming.

[@brucem7171]

Just did the clean and now time for the gasket. I'm curious, I have a large egg and was thinking of just taking the top out of the retaining ring. Is this not suggested?

[@FOGOcharcoal]

It can be difficult to handle like that.

[@kurtw.dregerlawoffice3874]

What kind of sand paper did you use on the bottom gasket removal and cleaning?

[@FOGOcharcoal]

I don't remember the grit but we started with a slightly rough one and went to a finer grit. We didn't want to remove the ceramics.

[@MBBQNJ]

Can you make a video on how to align the egg. Mine has an underbite that I cant seem to fix!

[@FOGOcharcoal]

I'll tell you what Marcel, I will make a note of it and see if we can squeeze that in. That's a great idea, thank you.

[@ferniec6004]

Great video Ron! Easy task, just seems time consumin’. A wire wheel on a drill should help with the stubborn glue spots. Did the regulator cap gasket get damaged as well?

[@FOGOcharcoal]

Hey Fernie, no the top gasket didn't have a problem. I'd be afraid to use a wire wheel on the ceramics. I'd be afraid that it would gouge it too much.

[@bugbiteflytying]

Am I able to replace the gasket when it’s cold outside. I live in Minnesota and it’s like 20 -30 degrees out.

[@FOGOcharcoal]

I can’t say for sure but can’t see why it wouldn’t work

[@stevenarnold4567]

Question: which is better, the BGE gasket or the Rutland gasket?

[@FOGOcharcoal]

I really think that it's up to the individual. Many say that the Rutland is a longer lasting gasket.

[@brentkilpatrick312]

Can you do this in the winter will the adhesive stick when it's cold

[@FOGOcharcoal]

Hey Brent, Well, I live in S Florida so I can't say that I can answer that from experience. From what I read and have researched, the adhesive should stick without a problem.

[@Tony5150RN]

Great video Ron. I know the day will come when I have to do my XL and this is so much simpler than expected except for how easy you made lifting the dome. That'd definitely be a two person job in my case. Question, did you vacuum out the scraped off gasket residue that fell into the pit? Also I'd like to see you do a similar video on an Egg with the older band setup like my Mini Max has. I have replaced that one once but had to take the entire top and bottom band setup off. Thank you so much for this.

[@FOGOcharcoal]

Hey Tony, just get Roberta to help you with the dome my friend! We can definitely look into doing a video for the old style bands as well.

[@garrisonarnett9772]

Question my egg is seal closed after I did a burn off how is the best way to get it apart with messing up the egg

[@FOGOcharcoal]

You could try wedging a butter knife or something in there and move it along to free it. I wouldn't twist it. The other thing you could do is to put some lit charcoal in the front vent and heat it up to try and loosen it.

[@jasonjohnston3415]

I changed my gasket today in my large BGE but I failed the paper test…. I pulled the paper out with zero resistance in the front and little on the sides. How do I correct this issue?

[@FOGOcharcoal]

This video may help. If you have new style bands, search fogo dome and the other video will pop up. kzbin.info/www/bejne/r2e9pJRnjqubZs0si=emqfQDl8vG21bo0Q

[@jasonjohnston3415]

@@FOGOcharcoal yes, I do have the newer style band

[@FOGOcharcoal]

@@jasonjohnston3415 here you go, hope it helps! kzbin.info/www/bejne/bavQkoOehZJ3Y5Ysi=LflgbNd-y7-70gnL

[@jonathond1982]

I would be a little concerned with using sand paper on the ceramic. It's actually removing ceramic material along with the old seal felt. I love my Egg! The only thing that has made me stray from using it as much is of how difficult it is to obtain accessories, charcoal and replacement parts. It's such a pain that you can't order direct from BGE. It's such a hassle otherwise. Great post though! 👍

[@FOGOcharcoal]

Hi Jonathan. Just so you know, you can order FOGO Charcoal direct on our website and all orders over $40 get free shipping!

[@rodneydeal6185]

Thanks - very helpful

[@FOGOcharcoal]

Glad it was helpful Rodney!

[@JustJoe182]

I replaced my gasket and now my lid isn't closing all the way. I put it back together exactly like the video said but after putting the springs on it has about a 1/8th inch gap. How can I fix this?

[@FOGOcharcoal]

We actually have other videos on how to fix that depending on which bands you have. Just search FOGO Egg Bands

[@JustJoe182]

@@FOGOcharcoal Yes. I saw those. I have the new band but that doesn't cover the lid not closing completely. It only speaks of under and over bites.

[@FOGOcharcoal]

@@JustJoe182 loosen the big bolt on the top band and push down. Retighten.

[@vanathanas3050]

My gasket replacement did not pass the paper test …any suggestions

[@FOGOcharcoal]

Yes, see our dome adjustment videos

[@patriciabarnwell6856]

Is the process the same for a little green egg?

[@FOGOcharcoal]

Absolutely, same for all sizes.

[@Sasquatch8284]

Did my XL yesterday..I find it impossible to get the front to lineup without underbite..I’m convinced bottom and top aren’t the same size..am I the only one? My large never had that issue..

[@FOGOcharcoal]

It is a very common problem, It may just be that your bands need adjustment. Make sure the top and bottom bands are equidistant all the way around.

[@Sasquatch8284]

@@FOGOcharcoal that was prior to bands being installed. I just wanted to see if it would lineup..I wouldn’t care if I wasn’t failing paper test on back left..my only other thought is try spacing bands further apart by going up higher on green egg ridge

[@ronniebrashear5633]

I did clean burn twice still not clean is there another way to clean??

[@FOGOcharcoal]

That's srange. Maybe more charcoal and let it burn longer?

[@jcflyer6213]

Nice video

[@FOGOcharcoal]

Glad you like it JC!

[@dwightweatherford4937]

What are those extremely yellow things on your feet?

[@FOGOcharcoal]

LOL, Crocs

[@dwightweatherford4937]

@@FOGOcharcoal I guess I was expecting green............."Big Green shoes in Green Egg Green Egg Green"! Hehehe!

[@duanedelestienne2997]

Nice job with a newer Egg, not the same for older Eggs.

[@FOGOcharcoal]

Eggzactly the same

[@duanedelestienne2997]

@@FOGOcharcoal I beg to differ... the spring assisted hinge is different and must be restrained during the disassembly process, not removed. If you still have the original shipping locks, they work great, and if not a couple of zip ties will do the job. Other than this detail the replacement of the gasket is the same.

[@CptnRon302]

This process is much easier than most people think. Don't forget to leave a comment and hit "LIKE"!!

[@FOGOcharcoal]

Yes, you made this look very easy sir!

[@czondag]

Better is to overlap them and cut both bands… so it will fit perfectly. It is an old carpenter trick

[@FOGOcharcoal]

That's a great tip, thank you

[@MrWolfriver]

I'm worse than him at loosing screws and nuts on projects so I use magnetic trays. Somehow I still manage to loose something on every project.

[@FOGOcharcoal]

Oh Scott, believe me when I tell you tahat there may have been a nut or 2 lost during the making of this video.

[@lynnneff7044]

Having hard time getting it off. Fuzzy stuff doesn’t want to come off

[@FOGOcharcoal]

It definitely takes some elbow grease

[@danr5239]

The biggest mistake is doing High temperature cleaning. I’ve had my big green egg for probably 12 years and the gaskets are just fine.

[@FOGOcharcoal]

Clean burns are def tough on gaskets!

[@KdeBee]

They should make a gasket only for the Mini…. It is too big..

[@FOGOcharcoal]

Just trim it down and you’ll have some left!

[@mikemcgurren9407]

What grit sandpaper did you use to sand off the old adhesive?

[@FOGOcharcoal]

I believe it was 220.