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Metal turning / how to turn 3Ton Double Helical Gear smarter than others

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Hydraulic Hands

Hydraulic Hands

Күн бұрын

3 ton Complete Process

Пікірлер: 1 200
@ericashmusic8889
@ericashmusic8889 Жыл бұрын
This machine is a Webster & Bennett, as an apprentice I worked on an almost Identical machine for 18 months, 5 days a week + saturday mornings...on rings of steel that weighed 1- 1/4 cwt. I still remember the smell & noise over 60 years later.
@hydraulichands
@hydraulichands Жыл бұрын
Yep, its totally personal choice
@adifmuhammad344
@adifmuhammad344 Жыл бұрын
😮😮😮😮😮😮😮😮😮😮
@bobdexter1029
@bobdexter1029 Жыл бұрын
I bet you had boots on and your salary wasn't 3 chickens a week.
@MaloneMantooth
@MaloneMantooth Жыл бұрын
@@bobdexter1029: Lol
@bobross5580
@bobross5580 4 ай бұрын
@@bobdexter1029 probably got more Goose eggs than chickens..
@NoosaHeads
@NoosaHeads 27 күн бұрын
What really impressed me was the overall cleanliness, tidiness, and extreme effort everyone had gone to, in ensuring that this gear cutting was done to the finest 2024 world standards. Whoever receives this product can be assured of many years of service from this fine quality item. Swiss watchmakers take note!
@no2thenwo737
@no2thenwo737 Жыл бұрын
To me, this is like relaxation therapy. I could watch this process all day, lol. Subscribed.
@hydraulichands
@hydraulichands Жыл бұрын
To me, this is like relaxation therapy. I could Read this comment all day, lol. Thanks. 😉
@casanova5218
@casanova5218 4 ай бұрын
😂😂😂😂👏👍
@Dug6666666
@Dug6666666 3 ай бұрын
To me it gives me anxiety seeing those terrible cutters and the long stringy swarf. Oh and the open toed shoes. I wanted to see how they indexed the gear cutting when they flipped it over so the teeth on each side lineup. This is relaxing to me kzbin.info/www/bejne/q5Czd4KHiN5-eKc
@nobuckle40
@nobuckle40 Жыл бұрын
I don't care where its made, it takes a great deal of skill to machine parts on this scale. Especially using equipment this old. Very impressive.
@AsifKhan-pk1km
@AsifKhan-pk1km Жыл бұрын
Such woders only happen in Pakistan. That is how they are nuclear.
@Kenneth_James
@Kenneth_James Жыл бұрын
No it really doesn't
@sawaab.a3756
@sawaab.a3756 Жыл бұрын
​@@Kenneth_James to be precision i would say it does plus the man power needed must be crazy
@suleymantombul1672
@suleymantombul1672 Жыл бұрын
Bu DİŞLİ NE İÇİN YAPILDI NERDE KULLANILIR
@captaincoffeecake3595
@captaincoffeecake3595 Жыл бұрын
A incredibly large amount of factory large machines are made pre 1960 . They just get serviced and upgraded when needed.
@keshkumar7851
@keshkumar7851 Жыл бұрын
I thought that my job working in a restaurant/bar was really hard, but watching you fine gentleman, do your work you have made me realise my job is nothing but easy compared to yours. You guys work so hard and hand have done an excellent job. Congratulations well done on your hard work and greetings from India.
@refiii9499
@refiii9499 Жыл бұрын
I love watching the old VTL (vertical turning lathe) make such huge chips. Those old W&B’s (Webster and Bennet) could really hog out the material so fast. Watching this is like a time machine back in the 20’s through the 50’s. Those old machines keep working after thousands of hours of use.
@spikeypineapple552
@spikeypineapple552 Жыл бұрын
MRR on this is a fraction of what you can do on modern slant bed lathe. There's no heavy cuts here at all.
@robertb3745
@robertb3745 Жыл бұрын
😊
@robertb3745
@robertb3745 Жыл бұрын
😊
@maruiacancer
@maruiacancer Жыл бұрын
Thank you so much for your videos! I had a misfortune, I was diagnosed with ovarian cancer. I also created a channel and am trying to move in that direction, but so far not very successful((lp
@bertharrison6485
@bertharrison6485 Жыл бұрын
Photo shoot with
@socaladventuredad
@socaladventuredad Жыл бұрын
Somewhere, there's an OSHA inspector having an aneurysm watching this.
@hydraulichands
@hydraulichands Жыл бұрын
😂 🤣
@MolloRelax
@MolloRelax 7 ай бұрын
...And I hope he is watching it in the company of a 1000 others
@user-qn2ij9fh4h
@user-qn2ij9fh4h 2 ай бұрын
that and some greedy shop foreman beating off
@puropapas
@puropapas Жыл бұрын
Love how you can go to work in your pajamas and slippers! Watch out for the toes, easy to loose them!
@art40odd
@art40odd 2 ай бұрын
These guys pay attention though lol......
@martymorse2
@martymorse2 Ай бұрын
Lose an O in Loose too!
@ElectricEnfield
@ElectricEnfield Жыл бұрын
In my Hometown 5 mins away in Duisburg (Germany), we have a Company making Industrial Gears, this size. The steps are pretty much the same. The machinery is like "Good old green and Heavy Duty", German Mechanics and Machinists known very well. Jobbed there as a Teenager a few Weeks.
@karlzimmer683
@karlzimmer683 2 ай бұрын
And I’m sure your work area doesn’t look like a landfill 😂
@montyzumazoom1337
@montyzumazoom1337 Жыл бұрын
Good old Webster and Bennett machine. I'd say these guys are pretty skilled. It's not what you've got its what you do with it (as the actress said to the arch bishop!). Loved the way the guy marked it out with chalk, I remember doing similar when machining castings years ago. Putting it on the gear hobber and supporting the base with jacks made of nuts and bolts (been there, done that), using old components as clamping washers....Yes these guys know what they are doing alright. Where there's a will is a way. Goodness knows what these gears sound like when running, but these guys are very good at getting by and making the best of what they have available.
@hydraulichands
@hydraulichands Жыл бұрын
Thanks for sharing your point of view, glad to hear that.😊 😇
@user-ij4cq6yg5v
@user-ij4cq6yg5v Жыл бұрын
Да пацаны вообще ребята)))
@stoopidpaki4806
@stoopidpaki4806 Жыл бұрын
In Pakistan we have to make to do with what we have. One day we will get new technology but for now we must rely on our skills.
@faustinoflores5954
@faustinoflores5954 Жыл бұрын
Felicitaciones son unos maestros y que hermosa maquinaria
@boredCoy
@boredCoy 10 ай бұрын
even 19th century likely had far better worker conditions.....
@elcamman50
@elcamman50 Жыл бұрын
Now we know where all the old, heavy machinery went to from North America and Europe. These workers are amazing. I am also sure that when the industrial revolution first started in North America and Europe, safety was not a major concern of the owners towards their workers. Hopefully, these places will eventually progress as we did.
@peterkonitzer4410
@peterkonitzer4410 Жыл бұрын
Went there from England when English were there....
@balisharif1742
@balisharif1742 Жыл бұрын
safety apparatus comes with lots of money. and we all know how North America and Europe got the money...stealing whole continents and its resources, enslaving people, wars, bullying other countries ect.
@zareegoraya1528
@zareegoraya1528 Жыл бұрын
Tks! Bless you. Tell that to Uncle Sam!!
@FissionChips
@FissionChips Жыл бұрын
The Industrial Revolution started in the North and Midlands of Gt Britain where those Webster and Bennet boring machines were made almost a hundred years ago.
@fokwingchau893
@fokwingchau893 16 күн бұрын
It brings back memory of the time when I was an apprentice 60 year ago. Our workshop setup looked very much like this, except we ddin't have machine tools heavy enough to handle such a job.
@hydraulichands
@hydraulichands 15 күн бұрын
That's amazing! It’s incredible how these setups can take us back in time. Even without the heavy tools, I bet your skills as an apprentice were just as impressive. Thanks for sharing your memories with us! 🛠️😊
@antoniomora8487
@antoniomora8487 Жыл бұрын
Mis respetos para estos señores con la experiencia que hacen estos trabajos de mucha precisión y lo grande de las piezas que fabrican. Saludos desde Cúcuta Colombia bendiciones 👍👍⭐⭐⭐⭐⭐😎📐🔧🔨
@hanbao8024
@hanbao8024 Жыл бұрын
0j
@plunder1956
@plunder1956 8 ай бұрын
I visited a large gear turning shop in Sheffield about 10 years ago, which had several large horizontal lathes and milling stations for this kind of work. More sophisticated equipment in the main with CNC on some stations. It was fascinating. We wanted a replacement part made for an indexing unit used on our Bridgeport Mill. Once Sheffield was full of traditional places like this making and fixing parts for big machines, but it's harder to find them now. So many of the good machines were exported or scrapped when they closed down.
@tubester4567
@tubester4567 7 ай бұрын
Yep, I dont know what is "smarter than others". This all looks like very old technology from 18th century. The guy welding without a mask is not good. I give them credit for being hard workers. The bosses are exploiting most of these people.
@MarcinKryszak
@MarcinKryszak Жыл бұрын
I'm impressed with the product, considering the equipment, no carbide tools or even compressed air .
@thepubliceye
@thepubliceye Жыл бұрын
They used carbide tip tools, you just thought all carbide tools have bolt on inserts. These guys are tool makers as well as machinists.
@lelandcox4089
@lelandcox4089 Жыл бұрын
I did repair work ar the Mobile Pulley Works in Mobile Alabama. They had a horizontal lathe there If I remembrty correctly it could turn something 24 Ft accross. I heard something one day and followed the sound. That lathe had a tool set up on 2 sides and they were cutting off about a 1/2 inch curl on both of them. Mobile Pully made discharge pipe and fittings for the dredge industry and huge swivel joints that had to be machined Always enjoyed working there!
@dombogchi
@dombogchi Жыл бұрын
It would have been very interesting to see that giant gear working at its operational setup.
@brianwood7480
@brianwood7480 Жыл бұрын
I agree. I love to see the end product doing what it's designed for. This gear isn't finished yet either, I'm sure it must be polished and hardened because this is not particularly hard steel.
@88997799
@88997799 Жыл бұрын
Yea 5 minutes… it’s 3mm two small!.. 😂
@mapsofbeing5937
@mapsofbeing5937 8 ай бұрын
right, it's just a standalone wheel right now, not linked to anything with the friction loss on those bearings, this can't be for a flywheel, what's it for I wonder
@bluemarkthomas
@bluemarkthomas 6 ай бұрын
I was a Toolmaker in the united states, never had the pleasure of making gears. When the gear is flipped how do you index it, so the teeth are aligned? True skill comes from using what you have to make usable parts. Anyone can make parts on new equipment/tools, it takes true skill to make quality parts on worn machines/tools. Great respect for Pakistan workers!!!!
@tuomashelin555
@tuomashelin555 Жыл бұрын
Lifting the finished piece with a steel chain on a machined surface? Their machining tolerances probably vary from "just about" to "that'll do nicely".
@user-mk4kh9ii7o
@user-mk4kh9ii7o Жыл бұрын
ของโซ่ใส่ทีรูตรงกลาง
@Lampoffaithig
@Lampoffaithig Жыл бұрын
Yes😂
@alexandernikolaevich1839
@alexandernikolaevich1839 Жыл бұрын
I claim this to ,
@rusticagenerica
@rusticagenerica 6 ай бұрын
Passionate people doing real work. Well done guys !
@user-oh8rh6px8e
@user-oh8rh6px8e Жыл бұрын
Old time modernisation!!!Simple but beyond someone’s thoughts!!!So great!!. It would be fascinating to get stats on work injuries..
@redfordrn
@redfordrn Жыл бұрын
To all those haters, making fun of these amazing Machinists, and their living and working conditions, shame on you. Your Western governments are the reason for those people to be suffering in such a horrible work environment. Those countries are the way they are, mainly due to Unfair Western Countries politics as well as discriminatory Economic, Financial and Industrial Sanctions placed mainly by USA and its allies in Europe on developing countries like Pakistan, resulting in such horrible conditions for workers in those countries. Hard to digest but it's a sad fact. Pakistan has been and continues to be under Western And American Sanctions for various Political reasons. The Western Governments are extremely cruel, and place heavy fines and restrictions on any American or European corporations that deals with sharing any modern technology with developing countries like Pakistan. So people have to come up with whatever means available to develop their industries.
@jimrichardson8575
@jimrichardson8575 Жыл бұрын
Amazing skills, and using equipment used in the 1950's !! My compliments to these artisans.
@zareegoraya1528
@zareegoraya1528 Жыл бұрын
😊😊
@drscopeify
@drscopeify Жыл бұрын
@@crispindry2815 They are Artisans they are using their Skills to make an object that did not exist before, from a painting to music to machine parts it's the same principle. Using your skills to make something you put your mind and soul in to.
@heroinwithease
@heroinwithease Жыл бұрын
@@drscopeify stop smoking hard food
@GK-sh7ck
@GK-sh7ck 9 ай бұрын
​@@heroinwitheaseAre you on something mate?
@matthewjohnston3195
@matthewjohnston3195 3 ай бұрын
I like the way of unloosening the nut in the end - let the machine do the work. A lot of people wouldn't have thought of that.
@chrisretusn
@chrisretusn Жыл бұрын
Impressive. I was thinking, hope he shows how they lined up the blank gear. You did! Thanks.
@hydraulichands
@hydraulichands Жыл бұрын
Glad it was helpful!
@topduk
@topduk Жыл бұрын
Ah, but how did they line up the other side of the hobbed gear? Probably by marking it in the first place, but we'll never know.
@redryderaus
@redryderaus Жыл бұрын
@@hydraulichands He was being sarcastic. I'm tipping the two gears are a long way out of alignment "It looks good so it must be right, engineering and measurement doesn't matter"
@OtisDavies-cv6ze
@OtisDavies-cv6ze 11 ай бұрын
How are these guys not getting metal shards in their eyes, hands and feet. I use the old machines, from the 1930's and they work quite well, when you use micrometers, dial calipers, dial indicators and the proper measurement tools. Infact the old machines will do very good work with the proper measurement tooling, just slower than today's machines and more hands on and manually having to oil the work and machinery. The work being performed is work from the 1860's-1940's. I'm glad to see the old ways are still alive and thriving. In the US, most young machinist would never know how to operate a manual lathe or mill. It is almost a lost art here. If society were to crash, the US would have to go back to the old ways and not many people know how to operate those machines. Probably only a few hundred thousand people in a country of almost 400 million population. Great video. I always look forward to watching these videos from India and Pakistan. The old ways are not lost there
@thorham1346
@thorham1346 8 ай бұрын
The working conditions make this not much fun to watch, though ☹
@Vassilika1
@Vassilika1 Жыл бұрын
At least you guys are not wearing flip flops, but proper sandals. 🙂 Great Job!
@hydraulichands
@hydraulichands Жыл бұрын
😁
@wattienewton5967
@wattienewton5967 Жыл бұрын
Ño computer's no boots no safety gear A whole lot of common sense n mathematical skills and diligent work ethics. Thanks for the video.
@hydraulichands
@hydraulichands Жыл бұрын
glad you liked it
@janshah1
@janshah1 Жыл бұрын
اسلام وعلیکم. بھائی آپ نے کسی ایک کو بھی نہ تو سفٹی شوز اور نہ ہی سفٹی ھلمٹ دیا ھوا ھے. ماشاءاللہ اتنی بڑی ورکشاپ ھے. آپ کو چاہیے سفٹی فرسٹ. شکریہ
@andrewhession5054
@andrewhession5054 Жыл бұрын
That ribbon swarf made my nuts tighten up , as an apprentice saw an older tradesman get slashed across the back of his legs on an identical borer, it came out under the job between the jaws like a demented whipper snipper
@kurtwm2010
@kurtwm2010 6 ай бұрын
I am amazed by the work you are doing, but also amazed by the lack of safety standards.
@bobm2331
@bobm2331 Жыл бұрын
It would be fascinating to get stats on work injuries.
@isaacibbotson4632
@isaacibbotson4632 Жыл бұрын
What do you consider an injury? The one guy is sunspotted for life at this point
@Vassilika1
@Vassilika1 Жыл бұрын
There's not many, because they are using their brain while doing the job... ;-)
@balanair2577
@balanair2577 Жыл бұрын
So that you can gloat over your superiority to these men who do a decent job with what they have got!
@3rddegreeburns494
@3rddegreeburns494 Жыл бұрын
"We have no stinkin' injuries!" - Toeless Raheem
@waqasrafiq89
@waqasrafiq89 Жыл бұрын
Actually close to zero..In the west we go abit overboard imo....
@LT72884
@LT72884 9 ай бұрын
I know it says "smarter than others" but give that man some welding goggles for hell sakes!!
@pjdominey
@pjdominey Жыл бұрын
I think this provides the most excellent visual evidence of why manufacturing quality has declined so severely. It was like watching a video of manufacturing in the 19th century. From the very start the whole process was dependent on one gut with the mk 1 eyeball and a beat up old tape measure. No continuous, real time measure of material being removed of constant read out of the current dimensions. Look at the amount of discoloured chips coming off, because they couldn't use sufficient cutting oil in those conditions (they'd be wallowing in a river of cutting oil). So the cutting speed has to be very low, not good for qaulity finish. And are these the working conditions we think are conducive of quality products? We all ought to be appalled that people are required to work in such conditions with absolutely zero safety. Do we think it is some how manly to work like that?? All this shows is how bloody far we are from a decent society. People would only work in such a place if their forced to. I'm sure for near slave labour rates. Yes it great to see some of these old machine tools in operation, but not when you give even 20 seconds of thought of what that is actually showing.
@hydraulichands
@hydraulichands Жыл бұрын
Everything you said is Genuinely True
@MaloneMantooth
@MaloneMantooth Жыл бұрын
People do what they gotta do. Part of it is when you are a good and fast worker or can make things happen with less materials and processes then the bean counters say “well you did it without last time”.
@commie5211
@commie5211 Жыл бұрын
It all depends on how much the end user wants to pay. If the end user wants high end and pays more, th more sophisticated machine can be bought. Nobody is going to buy a muti-millions machine to produce something cost a thousand dollar. It got nothing to do with manufacture quality, it is economics.
@drummerdorcas
@drummerdorcas Жыл бұрын
You seem slightly dramatic to me but I get your point
@Ssm19494
@Ssm19494 10 ай бұрын
@@hydraulichandsyet you will not improve your conditions? What are you waiting for? Wasting money to get fat only
@donaldchase329
@donaldchase329 Жыл бұрын
When I worked in the machine shop I never would have worn clothing so lose aside from company rules I would be in total fear of being caught up in one of those machines and killed. These guys do a great job but you would think that the company would like to keep this much skill safe.
@Timothy-lb2vr
@Timothy-lb2vr Жыл бұрын
The loose clothing is a religious gesture not a company rule. All men wear them more often than not.
@MrOmar872
@MrOmar872 Жыл бұрын
Es impresionante, la sencillez y humildad de estos trabajadores,; pero se puede apreciar que no cuentan con mucha seguridad personal, a nivel de equipamiento tales como botas o cascos.
@gwharton68
@gwharton68 Жыл бұрын
Always enjoyable, Those guys sure don't have to worry about what they wear to work.
@hydraulichands
@hydraulichands Жыл бұрын
Glad you enjoyed it
@microcolonel
@microcolonel Жыл бұрын
It'd be nice to have a welding mask though lol.
@renetr6771
@renetr6771 Жыл бұрын
I love the blue wires you manufacture in every of your videos :) But i also have great respect for what u are doing with that old equipment!
@delawarepilot
@delawarepilot Жыл бұрын
The restraint these men show when not using that giant metal billet on a chain as a swing is incredible.
@shaunbrowne5139
@shaunbrowne5139 Жыл бұрын
Yeah, got to love their safety footwear eh..
@calebcourteau
@calebcourteau Жыл бұрын
Thank you for not speeding up the video. It’s hard to find industrial videos from developing countries that aren’t sped up 50% with the workers sounding like chipmunks.
@ipadize
@ipadize Жыл бұрын
As always, work safety is number 1 priority.
@andrewsanders6270
@andrewsanders6270 Жыл бұрын
They sat it down like a piece of junk in the end !!!!!! Haaa haaaaaaaaaaa crazeeeeeeeeeeeeeee
@QuadMochaMatti
@QuadMochaMatti Жыл бұрын
Except when you live, work, and die in Crapistan.
@greenmirror5555
@greenmirror5555 Жыл бұрын
safety third. All taxation is theft...so its banned. Devalued money and Currency backed by nothing is the reason for all wars so punishable by death. Honest trade among friendship. Article 1 Section 10
@aqilalutfitech6159
@aqilalutfitech6159 Жыл бұрын
No safety no job...
@tomnugent845
@tomnugent845 Жыл бұрын
Just love those steel toed sandals!
@stevemazz3121
@stevemazz3121 3 ай бұрын
Amazing the fine machine work they do and when it is complete they lay it on the dirt floor.
@derekb4731
@derekb4731 Жыл бұрын
As a retired UK engineer, looks an amazing process, obviously working to tight tolerances, but wouldn't recommend the sandles, but fair play
@7thplanet121
@7thplanet121 Жыл бұрын
Not tight tolerances as the dimensions would be approximately. OD .5mm, recessed diameters as well as lengths are all clearance dim. .2 to .25 The spigot bore and overall length should be tight tolerances but in reality the teeth are machined after the bore is done and that bore sits in a spigot((mandrel)(with their setup))not the most accurate way but this is not a high speed gear. So it should be fine. I am more concerned about the working environment. Just because you have old machines it doesn’t mean you have to work in a dangerous way. They have families and should work safer. Clean up, that is one big step in safety. Second Do not machine in a way that creates a danger to yourself or others around you. Work efficiently and safely then productivity and accuracy will improve and everyone will go home with all their fingers and toes.
@rastislavstanik
@rastislavstanik Жыл бұрын
@@7thplanet121 what would the application of such gear be?
@retinaquester
@retinaquester Жыл бұрын
​@@rastislavstanik Clearly it's for a Puch moped. Just kidding. Looks like maritime maybe.
@rastislavstanik
@rastislavstanik Жыл бұрын
@@retinaquester haha that would be the 1000 hp moped :D
@rayly7291
@rayly7291 Жыл бұрын
This is very stressful to watch as a german machinist, but also very interesting at the same time
@7thplanet121
@7thplanet121 Жыл бұрын
Not only the safety concerns. But the items around are bashed . Long swarf ((different speed and feed rate or a cutting tip with a different shape(chip breaker)) Even if they cleaned up the work area. You want them to go home in one piece.
@mortenfrosthansen84
@mortenfrosthansen84 Жыл бұрын
Firstly how quickly the equipment must break down. Second, what different tolerance does these products must have.
@dhstube
@dhstube Жыл бұрын
+/-100mm 😬
@jenskmigselv
@jenskmigselv Жыл бұрын
What, you don't wear safety-sandals in Germany?
@MethodWelding
@MethodWelding Жыл бұрын
@@jenskmigselv 🤣
@jz9985
@jz9985 Жыл бұрын
Brilliant work by talented team.
@hydraulichands
@hydraulichands Жыл бұрын
Glad you liked it
@Offender666
@Offender666 Жыл бұрын
lollll
@hydraulichands
@hydraulichands Жыл бұрын
@Flaming-Dwagon : Glad you loled it, some how it helps me
@redfordrn
@redfordrn Жыл бұрын
Great Video of Amazing Pakistani Machinists. It's too bad, the narrow minded people in the Western Countries can not see beyond what these people are wearing. First of all, the average worker earns $100 to $150 PER MONTH. So, they don't have a luxury of buying $50 or more, Steel toe shoes. Their employer will definitely not provide one either. So look beyond what they wear, simply because they can not afford it. And appreciate their work. Pakistan Zindabad. Long Live Pakistan.
@kjoyner1
@kjoyner1 Жыл бұрын
This machinist's skills are incredible. I would love to learn from him.
@oveidaluzgarciaperez5419
@oveidaluzgarciaperez5419 Жыл бұрын
.
@wedrivebynight
@wedrivebynight 10 ай бұрын
Why? It’s very basic machining. Feeds and speeds also don’t seem to be a thing here
@Rongamer104
@Rongamer104 7 ай бұрын
You never get a job in a real gearbox factory with this skills ...
@garyhoff2178
@garyhoff2178 Жыл бұрын
The guy doing the welding is living dangerously. He should have gotten completely out of the truck before the crane lifted the workpiece. You never want to put yourself in between something that heavy that's suspended and a hard wall. That's a real good way to get yourself squashed. But the machine work was great, especially with the antique equipment. Those old fashioned verniers are cool, and most of these young guys these days can't even read them. I bet if I sent those guys my Mitutoyo 24" digital calipers they'd do the happy happy joy joy dance for about a week. :)
@gabrielpowers766
@gabrielpowers766 7 ай бұрын
It's clear safety is NOT a consideration at all hardly in these videos.
@garry843
@garry843 Жыл бұрын
Like the coolant, really saving the pennies
@MrSKULLoO
@MrSKULLoO Жыл бұрын
They are paid in pennies, max $4 a day. So wtf you think they buy PPE of $80 steel toe shoes or food for families?
@kevinmoore342
@kevinmoore342 Жыл бұрын
You men are just amazing to watch work. Can’t thank you enough for sharing.
@hydraulichands
@hydraulichands Жыл бұрын
Glad you liked
@Toesmack1
@Toesmack1 Жыл бұрын
Would like to see how they set up the RH and LH cut so both sides are in alignment. Would also love to know how long this takes. Mad skills!
@nigelmitchell351
@nigelmitchell351 Жыл бұрын
It's marked out after hobbing one helix using a square and scribed lines, then a reference dot punch is marked in the centre of a tooth. A similar dot is punched opposite and the opposite helix is cut to this dot and it's aligned. A small error is unimportant as the gear will self align with its meshing pinion or wheel. The setting skill is in making sure you cut a full form involute and get your hob through the centre space without cutting into the opposite helix. I did this for 25 years making gears of up to 5 metre diameter. This guy's set up on the hobber is rather inadequate IMO, and we almost always climb hobbed whereas this chappie seems to prefer conventional. He has nowhere near enough cutting oil on the job to ensure minimal hob wear, it should be flooded. 👍🙄😄
@antoniobezerrabezerra8362
@antoniobezerrabezerra8362 6 ай бұрын
QUE BELÍSSIMA MÃO DE OBRA, TODOS VOCES ESTÃO DE PARABÉNS...FAZER UMA ENGRENAGEM DESSA AÍ, NÃO É PRÁ QUALQUER UM. NOTA 10.
@user-de9dq8nc7c
@user-de9dq8nc7c Жыл бұрын
Parabens trabalhei por muitos anos acompanhando esse tipo de usinagem do inicio ao fim do processo belo trabalho
@carlosnogueiradacunha1414
@carlosnogueiradacunha1414 Жыл бұрын
E com as mesmas normas de segurança ? 😁
@user-ev4rp3qb6x
@user-ev4rp3qb6x Ай бұрын
I have watched a few videos of machining in this workshop and a few others , have to say first rate engineering on 50-60 year old machines, pity we don’t do this in Britain, but that’s the stupid government’s for you . Skilled men doing highly skilled work, bravo …… Health and safety, I’ll take a rain check , but these men must be congratulated for a job well done , bravo 👏👏👏👏👏👏👏👏👏
@durinf
@durinf Жыл бұрын
How the heck, is that guy in the truck arc welding without a shield for his eyes? Does he cry himself to sleep every night? 🤣
@user-ev4rp3qb6x
@user-ev4rp3qb6x Ай бұрын
Arc eye me thinks
@taxiscot
@taxiscot Жыл бұрын
good to see they have their safety sandals on
@Mike_Netic
@Mike_Netic Жыл бұрын
Propper safety boots eont help regardless 😂
@CactusforceX
@CactusforceX Жыл бұрын
@@Mike_Netic I dunno, I dont like the idea of stubbing my toe on a big piece of swarf if I'm wearing open toed sandals xD..
@charlesmadisonrhea
@charlesmadisonrhea Жыл бұрын
I doubt they have the money for safety equipment. The do a lot with a little
@louisrichards3407
@louisrichards3407 Жыл бұрын
Leave the people alone they are doing their best
@ThFonz-dt3xk
@ThFonz-dt3xk 5 ай бұрын
Working harder than any American can imagine! Great work!
@marcbush2796
@marcbush2796 Жыл бұрын
How could the transport truck at the beginning survive the delivery of that element?
@TheLoner70503
@TheLoner70503 9 ай бұрын
Safety first.
@trappenweisseguy27
@trappenweisseguy27 Жыл бұрын
The old Sherman tank used a double herringbone gear like that in the final drive, which was much better than the Germans use of straight cut spur gears.
@alanolley7286
@alanolley7286 Жыл бұрын
Andre Citroen invented the double helix gear hence the 2 chevron logo
@shilicaso
@shilicaso 5 ай бұрын
Now those of us who work in this are well paid and with the new CNC technology these jobs are done super fast.
@ChiIeboy
@ChiIeboy 8 ай бұрын
I'm guessing when its breaktime, they simply walk out the back door and take a shite in the Ganges.
@stevejudge7873
@stevejudge7873 10 ай бұрын
I really admire the safety flip flops of the crane operator. APROVED!
@mortenfrosthansen84
@mortenfrosthansen84 Жыл бұрын
They must go through quite a bit of tools, drills and bits.. with how they maintain it. I bet a decent amount of time goes into jerryrigging the equipment into submission
@teretano
@teretano 9 ай бұрын
Excelente trabajo en la factoría, también debe ir acompañado con las medidas de seguridad, zapatos, ropa apropiada, guantes, casco, etc, etc.
@greenmirror5555
@greenmirror5555 Жыл бұрын
How does one match the cutter for the bottom teeth before starting the cut on the top ones?
@eweunkettles8207
@eweunkettles8207 Жыл бұрын
so thats where eurocopter buys the super puma gearbox parts 😮
@someoneelse7629
@someoneelse7629 Жыл бұрын
I like how they have tuned every single machine to have its own uniqe chatter screech in a different tone....
@hydraulichands
@hydraulichands Жыл бұрын
Glad you liked it
@stevecollins1667
@stevecollins1667 Жыл бұрын
Don't worry it looks really safe in there and nobody needs steel toe work boots
@GerbertGerbert
@GerbertGerbert Жыл бұрын
Love the get it done mentality but I can't help but wonder why they don't put up some shelfs for the parts and get all that crap of the ground. Plenty of man standing around doing nothing so might as well.
@douglascrawford3896
@douglascrawford3896 Жыл бұрын
These guys are awesome ,no fancy equipment and still get the job done ,now thats a machinist !!! nice work !!!! no awesome work with such old equipment ...
@hydraulichands
@hydraulichands Жыл бұрын
Glad you liked it 😇
@zareegoraya1528
@zareegoraya1528 Жыл бұрын
Clothes and speaking Punjabi from Pakistan
@zareegoraya1528
@zareegoraya1528 Жыл бұрын
Wow, amazing work! So much patience with such huge machines !
@anonymous-nobody1
@anonymous-nobody1 Жыл бұрын
I see they have the OSHA approved sandals, eye protection, and welders mask! Obviously worker safety is not high on the list
@sdspivey
@sdspivey Жыл бұрын
The welder did have a safety squint. What more could anyone do?
@shortaybrown
@shortaybrown Жыл бұрын
Safety doesn’t matter, there’s always another worker is willing to work for a few pennies an hour. They don’t need safety glasses because all their workers have at least two eyes. Somebody should make a TV show of the emergency room in that neighborhood.
@djisydneyaustralia
@djisydneyaustralia Жыл бұрын
It's Pakistan, America doesn't run the world you know, they just try to dictate to it.
@oliveringram3056
@oliveringram3056 Жыл бұрын
And that is why they can undercut the rest of the world on price.
@hydraulichands
@hydraulichands Жыл бұрын
common sense is the biggest safety, i invite you guys to come back for future videos and you will see all these wonderful people working with their full body parts and smile on their faces
@charlessmith833
@charlessmith833 10 ай бұрын
How do they keep their loose clothing from wrapping them up in the machinery? No safety glasses, no helmets, no gloves, no inspectors. PARADISE!
@tonylarge5298
@tonylarge5298 Жыл бұрын
I think that I will quit college shop classes and go with these guys to learn the real thing from the ground up.
@4376ED
@4376ED Жыл бұрын
I see that safety flip flops are standard footwear.
@javiercorreapr9977
@javiercorreapr9977 Жыл бұрын
No welding mask either 0:50
@raylarkin5004
@raylarkin5004 Жыл бұрын
Safety flip flops and work rated pajamas
@thefonzisback1749
@thefonzisback1749 Жыл бұрын
Blah Blah Blah, yet you folks still keep on watching
@zareegoraya1528
@zareegoraya1528 Жыл бұрын
Yup to all above, it’s in an underdeveloped country ( kept that way purposefully: see recent outbursts) by our “allies” !! Regime changed whenever it starts to get up !
@JF-xq6fr
@JF-xq6fr Жыл бұрын
Even perhaps with 'deferred maintenance", these ancient "Made in USA" machines keep doing their job as seen here, and in another million YT videos... Great tools and skilled hands forever!
@dinoscheidt
@dinoscheidt Жыл бұрын
Ehm, W&B is British and the other machines German. Maybe you confuse this with a burger joint
@hydraulichands
@hydraulichands Жыл бұрын
Great Point
@andrewwolf4430
@andrewwolf4430 Жыл бұрын
Sandals!! I use boots in my shop and sometimes end up with burrs in my feet
@hydraulichands
@hydraulichands Жыл бұрын
you better visit them to take training class from them
@ripvansparky
@ripvansparky 9 ай бұрын
There feet are probably so calloused they are like gnarly old leather.
@franciscoguerrero7451
@franciscoguerrero7451 Жыл бұрын
Buenos días buenas tardes o buenas noches mis hermanos colegas excelente trabajo y excelente video les mando un abrazo grande a todos y su merecido like 👍 desde Monterrey NL México 🇲🇽
@MrWokyman
@MrWokyman Жыл бұрын
I wonder what the health and safety record is in this place :)
@joeykuiperij4806
@joeykuiperij4806 Жыл бұрын
😂
@dr1verman
@dr1verman Жыл бұрын
Non existent
@martinparr193
@martinparr193 Жыл бұрын
The safety coordinator's worst nightmare, is no safety shoes, no eye protection, no hearing protection, dirty shop, the violations are just too many. But from a mechanics viewpoint very cool to see how these things are made.
@rastislavstanik
@rastislavstanik Жыл бұрын
I think there was also a lamb walking in the background :D
@retromograph3893
@retromograph3893 Жыл бұрын
fact: life is cheap in India ....... someone gets killed? Give his family 200$ and wheel in the next guy.
@roger5449
@roger5449 5 ай бұрын
@@rastislavstanik goat
@davidswanson5669
@davidswanson5669 Жыл бұрын
Hitting the tooth of the chuck @ 18:08 was hard to watch.
@mikeprzyrembel
@mikeprzyrembel Жыл бұрын
Jaw of the chuck but we know what you meant!😀
@derekb4731
@derekb4731 10 ай бұрын
Got to admit, some amazing skills here. Not sure that the materials are up to scratch but still very good watch
@ahhmm5381
@ahhmm5381 8 ай бұрын
Elaborate?
@Vision_Of_Realities
@Vision_Of_Realities Жыл бұрын
Old time modernisation!!! Simple but beyond someone’s thoughts!!! So great!!🌺
@gennarocaimano4602
@gennarocaimano4602 Жыл бұрын
"Fun fact" : here in Italy we have safety shoes made in India🤦‍♂️🤣🤣🤣
@-Element.
@-Element. Жыл бұрын
Here in Russia too
@Mp57navy
@Mp57navy Жыл бұрын
Safety squints, sandals, and machines older than my entire family combined. But respect for the craftmanship. Pakistan or India?
@davidlittle9010
@davidlittle9010 Жыл бұрын
They turn out a nice product, but in totally unsafe and messy conditions. I’m surprised workers feet aren’t sliced open by walking on all the chips. Get somebody to sweep up in there. At least the crane operator had on his safety sweater. 😮
@hydraulichands
@hydraulichands Жыл бұрын
Well! Thanks for product acknowledgment, You can come back to watch these people with full body parts in future videos, which means they are safe, working all days and many nights 7 days a week, trash, swarf and chips pilling up every minute, these load and loads of metal remaining are taken care off when needed.
@metallicman711
@metallicman711 Жыл бұрын
@@hydraulichands These guys are working in extremely unsafe conditions. They need at the very minimum to be provided with steel cap boots, safety glasses, proper overalls. There are numerous hazards in this workshop with trip hazards, giant piles of swarf laying around, power cables laying on the floor amongst all of this
@emanuellia1159
@emanuellia1159 Жыл бұрын
What is the meaning e of bettoxu
@davidlittle9010
@davidlittle9010 Жыл бұрын
@hydraulichands - I understand. No body wants their family get hurt. I’m totally impressed by your work - especially that old gear hobber - I had a teacher once who said “well maintained tools will never wear out”. You still make me nervous wearing open toed shoes around really heavy and Sharp stuff. But love your work.
@nathanscott7910
@nathanscott7910 Жыл бұрын
@@hydraulichands the next thing you'd have us to believe is noone ever gets injured on the job.
@belisarovelasquez5968
@belisarovelasquez5968 Жыл бұрын
Éste sí no es un trabajo computarizado, me parece increíble!
@redfordrn
@redfordrn Жыл бұрын
If you go and tell these people what you are saying on these comments, regarding their sandals and clothing, they will think you are Crazy. Imagine if someone Tell you Westerners to buy and wear something that costs 1/3 of your monthly salary, just because someone does not Like what you Western People are wearing, you will immediately say to that person, Are you Crazy. These humble and amazing machinists, earn $100 to $150 a Month. And a steel toe shoe, the cheapest one, would cost about $50. So, would a guy spend $50 on his shoes, 1/3 of his salary, or think about paying his Rent, or monthly cost of food for his family?
@aldion9764
@aldion9764 Жыл бұрын
Wa
@stevo184
@stevo184 Жыл бұрын
Ummm, complete BS. If their employer had ANY CREDIBILITY they would protect their employees. The safety practices are disgusting.
@nicholasfransaw1689
@nicholasfransaw1689 Жыл бұрын
That's no excuse too disregard safety. If they have no toes then I think it would be hard for them to take care of there family.
@Nscardigno33
@Nscardigno33 Жыл бұрын
@@stevo184you clearly don’t understand the difference between a first world and 3rd world country . These places don’t have laws and regulations for workers. Spoiled Americans are so oblivious on how much more advanced the western world is. There’s no such thing as osha. Like have you ever even seen a forklift or electric hoist in one of these videos? No you haven’t sandals are their work boots . These are real men doing labor jobs not sheltered Americans that sit behind desks 😂
@mrfixitman75
@mrfixitman75 7 ай бұрын
Watch, looking for cheaper labor and manufacturing cost has in turn created a whole new Industrial Revolution of sorts! So now, factories over here need new union reps to make things safe. Then we need building codes and contractors. We are lucky enough to watch all of this go on in real time!! Science is happening. Wish I could get involved.
@BspPlays9287
@BspPlays9287 Жыл бұрын
What's weird is even with it being so big the edges would slice you like a razor.
@Ryleewubwub
@Ryleewubwub 11 ай бұрын
I don't understand anything about this, but I found it kinda relaxing
@TrevorDennis100
@TrevorDennis100 Жыл бұрын
Colin Furze could do a roaring trade selling his Safety Ties to these lads.
@user-py9qi5xp8b
@user-py9qi5xp8b Жыл бұрын
Old time modernisation!!!Simple but beyond someone’s thoughts!!!So great!!. Muito bom .
@carlmanns9232
@carlmanns9232 Жыл бұрын
Very interesting. But are those sandals up to OSHA standards?
@JosePineda-jn8jk
@JosePineda-jn8jk Жыл бұрын
I just imagine on the metal slivers you have to deal with in your toes and feet. Dayum
@100dassad
@100dassad Жыл бұрын
Great workers all working together, amazed they are wearing sandals. ouch
@cordoroy9515
@cordoroy9515 Жыл бұрын
Why do people bother watching videos like this just to boar the rest of us about health and safety. Ill watch a H and S video after this thanks.
@bobdexter1029
@bobdexter1029 Жыл бұрын
Nothing like machining and walking around in razor sharp metal shavings in sandals and flip flops.
@giggling_boatswain
@giggling_boatswain Жыл бұрын
Judging by the absence of any kind of protective clothing (boots with metal toe protection, gloves, helmets, goggles), the employer does not bear the cost of treatment in case of an injury at his workplace. The labor safety inspector would have closed this shop in the same second. Gross violations of labor protection rules. This is a big problem for the shop owner.
@voidmstr
@voidmstr Жыл бұрын
This is the norm in Pakistan.
@Chris-rr5rj
@Chris-rr5rj Жыл бұрын
It's not the United States,and that's why all of our work is there because people are worried about shit that isn't their concern.
@fuzzfacelogic789
@fuzzfacelogic789 Жыл бұрын
Yes, steelcaps will work when 3 ton drops on your foot 😂
@redryderaus
@redryderaus Жыл бұрын
@@voidmstr Did you hear the news? Pakistan is bankrupt. Watching this video I can understand why.
@scott482
@scott482 Жыл бұрын
Welding by braille. Practice for reading by braille with no weld goggles.
@yf222000
@yf222000 Жыл бұрын
Damn! The dude wearing open toes sandals walking over those razor sharp metal shavings. 😮
@fqfcosta
@fqfcosta Жыл бұрын
Muito bom 👏👏👏 🇧🇷🇧🇷
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