Iron extraction from black sand

  Рет қаралды 412,205

Jakob Halskov

Jakob Halskov

Күн бұрын

My brother Sebastian shows his big project of extracting iron from bog ore and black sand.

Пікірлер
@mikeb5063
@mikeb5063 Жыл бұрын
enough iron to potentially make 15 swords
@Wentworth19
@Wentworth19 21 күн бұрын
Spears
@negorbat
@negorbat 21 күн бұрын
or 60 horseshoe, or 15 hoe )
@randall.chamberlain
@randall.chamberlain 3 ай бұрын
The most impressive thing for me was the fact that you were able to sun dry the sand in Denmark :D. Nice job chaps
@DioDCynic
@DioDCynic Жыл бұрын
That was an amazing oven, great execution, one of the best home made smelters I've seen. That harvest was impressive.
@RovingPunster
@RovingPunster Жыл бұрын
That's because magnetite has a much higher yield than hematite, and they ran a large amount of the black sand thru it between feedings. It boggles my mind how many hobbyists out there get even those most basic details right ... not tall enough, insufficient airflow, insufficient fuel, insufficient ore, etc. There are so many vids out there with the resulting bloom being tiny, uselessly impure and overfull of trapped slag, etc. It was refreshing to see someone do such a relatively good job.
@Frog_Pants
@Frog_Pants 4 жыл бұрын
Man literally made a minecraft grass block
@smilysht238
@smilysht238 4 жыл бұрын
he had a silk touch shovel
@fzn.h
@fzn.h 3 жыл бұрын
@@smilysht238 yes
@uriah1389
@uriah1389 2 жыл бұрын
Ong
@Calebgoblin
@Calebgoblin Жыл бұрын
Smelted real life iron He is the Real Steve Tune in next time for him to carry lava buckets in his pocket
@barbadoskado2769
@barbadoskado2769 2 ай бұрын
this is what this game is doing to us :D
@TalRohan
@TalRohan Жыл бұрын
Wow thats the way to do it ...I see so many of these videos where people just don't value what theyre making and the resources going into them but you nailed it...a beautiful bloom and a huge homogenous piece of iron...very very cool Well done guys
@rustyshillford1967
@rustyshillford1967 4 жыл бұрын
great quality video. as your friends sat around watching you guys I wondered how it would have been the same so many years ago with your ancestors. neat video 10/10
@jakobhalskov
@jakobhalskov 2 жыл бұрын
Thanks for your kind comment Rusty! :)
@1nvisible1
@1nvisible1 2 жыл бұрын
*Very impressive, I could see you guys on **_Survivor_** .* *Team Zebra (Day 2): "Wait a minute where did those guys get all the axes from?"* *Team Zebra (Day 4): "C'mon, those guys have a speargun and they're casting an engine!"*
@TimeSurfer206
@TimeSurfer206 Жыл бұрын
With the ancestors, there would have been more singing, beer, and mead.
@mrMacGoover
@mrMacGoover 4 жыл бұрын
The last bloom was absolutely huge! 😯
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Yeah, we did not expect to get such a big yield from the black sand!
@styx62ga95
@styx62ga95 4 жыл бұрын
What’s the purpose of the bloom?
@MarkJohnson-pg2oy
@MarkJohnson-pg2oy 4 жыл бұрын
@@styx62ga95 The bloom contains the refined iron and slag, and the bloom is compacted to further refine the iron
@julioistendel8841
@julioistendel8841 Жыл бұрын
At 07:03 onwards I enjoyed the dance😅.
@joshschneider9766
@joshschneider9766 9 ай бұрын
@@styx62ga95 the bloom is spongy impure iron. To get it to a useable state it's hammered into a rectangular billet, drawn out in length, folded in half, reheated, and drawn out again. Done carefully this results in useful material. If you ever see old time iron objects that look like they have a faint wood grain it's the result of that purification folding process.
@asmolbean9300
@asmolbean9300 4 жыл бұрын
Love how you're doing like next level blacksmithing in a suburban garden lol
@joshschneider9766
@joshschneider9766 4 жыл бұрын
Actually this form of blacksmithing has been used in Denmark for at least 1300 years. Vikings don't ya know...
@RealBelisariusCawl
@RealBelisariusCawl Жыл бұрын
Wow! Everything about this was beautiful, from the iron working to the scenery. You make me want to visit Denmark.
@joshua4625
@joshua4625 4 жыл бұрын
I have to say...your soil is magnificent. Here in North Texas, our ground is mostly rock and infertile and must be heavily modified to make things grow
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Yeah, we got great soil here in Denmark - more than 60% of the country is used for farming and growing crops.
@gamemeister27
@gamemeister27 3 жыл бұрын
I've been trying to make my own iron on and off (mostly off) for a little over a year now, most of that time spent gathering ore. A few things I tried to smelt it didn't work, but yesterday I had a very minor success using my diy gas forge as a bloom furnace. Most of the magnetite sand didn't smelt at all, but some worked out well and coalesced into a couple small melty looking pieces. This should help a lot in improving my process, thanks
@jakobhalskov
@jakobhalskov 3 жыл бұрын
Cool, we wish you the very best luck with the process and journey this is! :)
@mr.curviac8277
@mr.curviac8277 3 жыл бұрын
The trick is it has to be a charcoal forge. In a gas forge there's nothing to add carbon to the iron.
@gamemeister27
@gamemeister27 Жыл бұрын
@@anoncommenter6726 thanks for the info! It's been a long while since I've had a chance to try it, but I'll save this comment for next time
@williamkao5747
@williamkao5747 Жыл бұрын
@@gamemeister27carbon is needed to reduce the iron oxide into iron, to do the same in gas stove you would need to burn hydrogen or carbon monoxide.
@gamemeister27
@gamemeister27 Жыл бұрын
@@williamkao5747 So it was designed as a gas forge, but I did this by burning charcoal inside it and stuck a blower in the torch hole
@G.B.B.
@G.B.B. 4 жыл бұрын
This is what happens when there's no Renaissance Fair or cosplay event for these guys to attend.
@genericalfishtycoon3853
@genericalfishtycoon3853 6 күн бұрын
You must go as Robin Hood because that was way too accurate my dude. 😂
@shutupmanful
@shutupmanful 4 жыл бұрын
I'm more impressed with the way y'all saved the sod
@alexeireyes4018
@alexeireyes4018 4 жыл бұрын
Foreal, perfect squares
@midnightgardener8346
@midnightgardener8346 4 жыл бұрын
When you threw the sawdust in during the preheat 😂👍. Definitely sharing this one. Great video. Subbed
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Hah, thanks! I do my best to add a bit of fun and silliness to my life and these videos :)
@joshschneider9766
@joshschneider9766 4 жыл бұрын
Not surprising the magnetically separated material produced a giant bloom it had to be hundreds of times purer than that bog ore. Also multiple tappings moved most of the slag left out and away. Pretty genius.
@amogusenjoyer
@amogusenjoyer 9 ай бұрын
I'm actually surprised about how much stuff there is in the sand. I know it's sand but I thought the iron content would be much higher! Makes sense now that I actually think about it though, it's sand not powdered iron 😅
@joshschneider9766
@joshschneider9766 9 ай бұрын
​@@amogusenjoyerYeah the magnetic separation prior to smelting was absolutely genius. Took away a huge amount of the slag before it even melted
@Yora21
@Yora21 4 жыл бұрын
Removing the lawn to place it back later at first had me convinced this must be Germany. :D
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Hah, close! Denmark just north of Germany :)
@Sphere723
@Sphere723 4 жыл бұрын
@@jakobhalskov For now ....
@joshschneider9766
@joshschneider9766 9 ай бұрын
@@Sphere723 pft Denmark was a founding member of nato, which now includes Germany.
@skipmage
@skipmage 4 жыл бұрын
This is very cool that you did this with just some friends in your yard.
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Thanks skipmage! It was great fun. :)
@70agrr
@70agrr 4 жыл бұрын
I love KZbin, ''I'm bored. lets make some Iron''
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Yeah, we are happy to share the experience with you!
@Malik_Youtube
@Malik_Youtube 4 жыл бұрын
From where did you get the bog ore?
@jakobhalskov
@jakobhalskov 4 жыл бұрын
From a plowed field in Midtjylland, Denmark :)
@Diana_x98
@Diana_x98 2 ай бұрын
Awesome video! I was wondering though why is the bloom first hit on a stump instead of straight to the anvil?
@TheSzaliq
@TheSzaliq 5 күн бұрын
They did not smelt enough iron yet
@mrnobodyinvr9762
@mrnobodyinvr9762 3 жыл бұрын
Thats a really cool project, and nice to see you went all the way, well done.
@jakobhalskov
@jakobhalskov 3 жыл бұрын
Thanks Mr Nobody! :)
@mrnobodyinvr9762
@mrnobodyinvr9762 3 жыл бұрын
@@jakobhalskov Super cool, and really you couldnt have done it better I dont think, your collection and separation really gave you a good volume of material, and for Me, really gives a good idea of what a more ironcentric village might have produced way back when at the beginning of time. Really cool, and I bet all your friends who helped will Never forget that.
@moseshorowitz4345
@moseshorowitz4345 Жыл бұрын
What a fantastic bloom! And I love your technique with the magnet.
@schmiedemesser_Jasmine
@schmiedemesser_Jasmine 4 жыл бұрын
Hello! I just stumbled onto your video and I am really glad that I did! Your skills and resourcefulness are amazing! Thank you for sharing that process with us! I subscribed. All the best!
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Thank you very much for your kind words :) Wish you the best
@peterwalter3663
@peterwalter3663 4 жыл бұрын
You are crasy my friend! Great work!
@mattparks954
@mattparks954 4 жыл бұрын
Great video I wasn’t expecting to see so few views when I saw the counter. Keep up the great content
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Thanks MP! We will soon release more videos :)
@uncletiggermclaren7592
@uncletiggermclaren7592 Жыл бұрын
You can easily make a magnetic drum separator to take the magnetite out. That way you can process more material, and make multiple runs, reducing the extraneous matter.
@DelightfulDissident
@DelightfulDissident 3 жыл бұрын
That oven was impressive and that ball of iron surprisingly YUGE! You earned yourself a sub good Sir 😊
@jakobhalskov
@jakobhalskov 3 жыл бұрын
Thanks for your kind words! We will soon be back with new videos :)
@johnnypk1963
@johnnypk1963 4 жыл бұрын
The playground at my elementary school had some sort of black sand playlots. We would drag magnets thru it to collect the iron.
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Ah that sounds like fun! Here in Denmark I only know of one place where this black sand can be found.
@machineman6498
@machineman6498 4 жыл бұрын
If you were ever stranded on an island, I’m not so sure you would need to be rescued. That was pretty good. Thank you for sharing!
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Thanks, that is nice of you! :)
@carlosvarona220
@carlosvarona220 4 жыл бұрын
Oh my god the way the dirt came out in solid blocks when they were shovelling is so satisfying
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Yeah, our old Boy Scout skills come into great use here :)
@josephpadula2283
@josephpadula2283 Жыл бұрын
I remember that from old Boy Scout Manuals but the new ones don’t have that anymore I think.
@matitossavainen2031
@matitossavainen2031 2 жыл бұрын
How many long did The smelting take how many Times did you need to get The slag out?
@jakobhalskov
@jakobhalskov 2 жыл бұрын
Around 6-8 hours as far as I can remember.. slag removed once an hour.
@HabitualYouTubeConvict
@HabitualYouTubeConvict Ай бұрын
Very nice guys! A lot of work but you got a denent amount metal to work with! Good job!
@s.v.o.579
@s.v.o.579 14 күн бұрын
Awesome, sands so rich in magnetite are very rare!
@gistarbsonestopfarmshop
@gistarbsonestopfarmshop Ай бұрын
Thank you for this extremely useful knowledge. 💯
@adamrodgers9175
@adamrodgers9175 4 жыл бұрын
Where I live black sand consists of oil....was the wheel barrow just for video ? Couldn't help but notice one bag of charcoal in it. Coulda just carried that eh ?
@jakobhalskov
@jakobhalskov 4 жыл бұрын
It was just one of the lasts bags my brother carried in when I came by with my camera :)
@imdeaded
@imdeaded Ай бұрын
Imagine they did this thousands of years ago. Just amazing. Who would have thought to do such a thing.
@Atlaspower78
@Atlaspower78 4 жыл бұрын
awesome, can't wait to try for myself! Don't forget to make a movie about the forging process
@jakobhalskov
@jakobhalskov 4 жыл бұрын
We did some of it today and will soon have video ready! Thanks for your interest :)
@briholt100
@briholt100 Ай бұрын
Fascinating video. Thank you. Watching you prepare the sand, after drying it, I wonder if you were to put it into a drum roller of some kind with a magnet placed in the center so that the drum would spin around the magnet. Sand would slide off but the treasure would stick.
@NoxMortem
@NoxMortem 17 күн бұрын
That was wild. Tried it once with hematite but wasn't really succsessful. You made the fire god proud!
@kingjoe3rd
@kingjoe3rd Жыл бұрын
I didn't quite understand why you were doing it this way to begin with until you broke the first one open, and then I got it immediately. Imagine in the old days when they first figured out such things by accident.
@saalkz.a.9715
@saalkz.a.9715 4 жыл бұрын
I'm weirdly amazed! I just watched a Viking BBQ party...😁
@declankim2977
@declankim2977 4 жыл бұрын
Could the silica found in the quartz act as a flux that's pre-mixed in with the ore?
@sli-fox
@sli-fox 19 күн бұрын
Awesome! I see black sand on our beaches all the time.
@Zahboo
@Zahboo Жыл бұрын
the tapping method for the slag was new to me, very interesting and effective!
@ismlamaroof6438
@ismlamaroof6438 Жыл бұрын
That soil was amazing. It just came up in nice square chunks.
@lancemillward1912
@lancemillward1912 Жыл бұрын
Total commitment badge achieved. Subscribed
@هبهجوودجود-ت8ن
@هبهجوودجود-ت8ن 2 жыл бұрын
That was owsom,,, let us do that again we love this video project
@rondelby2482
@rondelby2482 Жыл бұрын
Thats the way my furnaces are. Great video Jakob but I make open hearth furnace and melt brass, bronze and aluminum.
@twistyturd
@twistyturd 4 жыл бұрын
Looks like a bloody good weekend
@jakobhalskov
@jakobhalskov 4 жыл бұрын
It was indeed! Iron extraction, sun (and a beer)
@bilbo_gamers6417
@bilbo_gamers6417 Жыл бұрын
1:40 me and the boys digging grass blocks after finding a silk touch shovel
@uncletiggermclaren7592
@uncletiggermclaren7592 Ай бұрын
Lovely looking soil there. Shame you don't get enough sun, you could grow some lovely vegetables.
@haselni
@haselni 21 күн бұрын
Shouldn't you wear breathing protection when crushing charcoal?
@Erikreaver
@Erikreaver Жыл бұрын
Hot DAMN that was a massive iron bloom! Man, I cannot wait to make my own iron again. Did it twice with my friends back in school, alas, I ended up getting nothing from the smelts. Ack!
@christianestes2789
@christianestes2789 4 жыл бұрын
I don't know who you are or what organization you are with but that was a very awesome video I have one bit of advice though try surrounding the furnace and a layer of cob to try and contain more heat in the end it still worked so that just might help in the future
@jakobhalskov
@jakobhalskov 4 жыл бұрын
We are just some young guys new to this and we are learning a lot from every time we try this. Thanks for the advise!
@wolfarmybg195
@wolfarmybg195 2 жыл бұрын
thank you this is very helpful and will help me alot in projects
@jakobhalskov
@jakobhalskov 2 жыл бұрын
Happy to hear that - wish you the best!
@wolfarmybg195
@wolfarmybg195 2 жыл бұрын
@@jakobhalskov hey so what kind of magnet do you use and can you find patches of that sand
@wolfarmybg195
@wolfarmybg195 2 жыл бұрын
@@jakobhalskov because you inspired me to start to forge
@jakobhalskov
@jakobhalskov Жыл бұрын
Used a strong industrial magnet i borrowed from a friend, think you could use one of those they use for magnet fishing. As for the sand, found it on the beaches of north western Jutland. I dont know how common magnetite sand is on other beaches
@waywardgeologist2520
@waywardgeologist2520 Ай бұрын
4:25 do people not both to add limestone to the mix?
@bryanduke1973
@bryanduke1973 3 жыл бұрын
When I was a kid I would use the 2 Tupperware bowls one had the strong magnet the other had the surface area I would rub on sand when you wanted to remove the filings lift sealed bowl and place the surface bowl in the container. My uncle worked for Lockheed so got me a high tech magnet well high tech for the 80s.
@frankfusselman
@frankfusselman Жыл бұрын
Reminds me a bit of how tamahagane is made. Great work!
@noahwail2444
@noahwail2444 Жыл бұрын
Fedt knægte, det var godt arbejde. Held og lykke fremover!
@supjay3945
@supjay3945 4 жыл бұрын
Estimation of how much all that charcoal cost?
@jakobhalskov
@jakobhalskov 4 жыл бұрын
We bought around 300 kilograms of charcoal at price around 2400 DKK ≈ 400 USD for four runs of iron extraction.
@seewaage
@seewaage Ай бұрын
Looks like a lot of fun!
@Scapestoat
@Scapestoat Жыл бұрын
I love how much effort, time and money goes into this, because it is simply cool. It would be much easier to melt down some scrap iron. But what's the fun in that? :D
@ston3dr3dneck18
@ston3dr3dneck18 4 жыл бұрын
Very cool video you have here!
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Thank you very much!
@michiganprospectors
@michiganprospectors Жыл бұрын
Did you pan that black sand for gold before you melted it down? Now I know what to do with all the black sand I have left over from prospecting for gold. I have buckets of it I have saved.
@jakobhalskov
@jakobhalskov Жыл бұрын
We did not pan the sand for gold, but don't expect there to be any significant amount of gold in it, as we are in an area with very low gold occurrence and don't think the beach waves is able to concentrate the gold there should be precent. I'll give it a try next time im at that beach. With the concentrated black sand you need about 4 to 5 times as much sand than iron you expect to extract. And at least 10 kg to make a small bloom, you'll regret to make a 30 kg bloom as we did. Regards Sebastian
@wmustafatube
@wmustafatube 2 жыл бұрын
Like it so much. Best way to pass time. Hope to do it myself one day
@jakobhalskov
@jakobhalskov 2 жыл бұрын
Thanks for your kind words Waleed! I hope you will get the chance to try this one some day :) Best wishes // J
@aarepelaa1142
@aarepelaa1142 5 ай бұрын
This is pretty damn cool, I might have tried making my own iron in the future but it really looks like doing this alone mighe not be a very smart idea lol. Possibly if a smaller scale is possible to make something that weighs only a few kilos, but you do need people around to prevent fire spread.
@phillipsusi1791
@phillipsusi1791 4 жыл бұрын
That was pretty cool, but what do you do with the bloom now? Am I correct that it is actually steel rather than iron due to having a high carbon content? So it needs to be folded in a forge and over an anvil to reduce the carbon content and other silicate impurities?
@kovona
@kovona 4 жыл бұрын
It will be iron/carburized steel with slag mixed throughout. It will need to be worked hot to expel the slag and consolidate the metallic content.
@phillipsusi1791
@phillipsusi1791 4 жыл бұрын
@@kovona If you get it completely molten, won't the slag and steel settle into different layers due to gravity and their different density? Like oil and water separating? Then you can just skim off the iron/steel? Is that what blast furnaces do? ( I really should know this seeing as my grandpa worked in a blast furnace all his life ).
@kovona
@kovona 4 жыл бұрын
@@phillipsusi1791 They did that with pig/cast iron, but cast iron has a lot of carbon in it which lowers the melting temperature (to about 1100-1200'C). The excess carbon also makes it more brittle and less malleable, and impossible to do forge work with. Wrought iron and steel has much less carbon in it, so the melting temperature is higher (above 1400'C), too high for the simple charcoal fueled furnaces of antiquity and middle-ages to melt completely. Since smiths couldn't reliably get the iron to melt, forging it to expel slag and consolidate the iron/steel was the next best thing. Note, there was also another process in which iron ore was first smelted and processed into cast iron to remove the slag, then the cast iron was remelted over and over again in a finery forge to burn off excess carbon and turn the cast iron into wrought iron. Later on, they expanded the process with the puddling furnace, where a pool of molten cast iron was stirred with iron rods to help carbon burn off. As carbon was reduced and the melting temperature of the iron increased, the solidifying iron stuck onto the rods and formed balls of refined wrought iron. This "puddled" wrought iron was a lot purer and had different properties to the old bloomery type wrought iron.
@driftersforge4962
@driftersforge4962 2 жыл бұрын
If anyone's seen the Netflix show ragnarok will get the reference I'm making, I would turn half of that into mjolnir
@stevenearle5857
@stevenearle5857 11 күн бұрын
Lot of work for darn little iron?
@ibic_yt
@ibic_yt Ай бұрын
amazing results, a guy I know has been doing this for a year.
@stephensmith3708
@stephensmith3708 Жыл бұрын
That was really awesome!
@davidhaines6656
@davidhaines6656 Жыл бұрын
Great video man.😊
@distorted_imagination
@distorted_imagination Жыл бұрын
Amazing! Great work. You guys are metal af.. hahaha 🤘😎🤘
@rondelby2482
@rondelby2482 2 жыл бұрын
I love this kind of stuff..I have a foundry and melt aluminum and brass and bronze. I make bells...
@jakobhalskov
@jakobhalskov 2 жыл бұрын
Thanks Ron, good to hear from you - I have a dream of getting into designing and casting 5-10kg bronze bell one day. Currently working on a bigger electrical furnace for burning out plaster molds.
@rondelby2482
@rondelby2482 2 жыл бұрын
@@jakobhalskov So far I have made a 6 inch brass bell but I make large aluminum bells I mix zinc with the aluminum and the ring is much better...I plan to do an 8 inch bell of brass soon. I use medium fine sand from local farm store and bentonite pond clay. for the molds
@jakobhalskov
@jakobhalskov 2 жыл бұрын
@@rondelby2482 Lovely! How do you make the shape of the molds? And do you make them for yourself or to order for other people?
@rondelby2482
@rondelby2482 2 жыл бұрын
@@jakobhalskov Hi Jacob I buy real bells from antique stores or plastic ones that look enough like a bell. I have a bottom wood box and fill it with sand. I pack the false bell with sand like making a sand castle. I put it in center. of bottom sand filled box. Then I press the sand tight around rim of the false bell real tight...Then I use baby powder and sift around that and also the bell pattern (false bell) At top of false bell I use a cut off pipe and put it in the middle of top of false bell...My cope box has angle iron pieces on all 4 corners so it will stay aligned. I put the top cope box over it and pack sand all around the outside of the false bell and pack tight all way yp to top pipe on the bell pattern....I take the pipe and swirl it a making a cone shape and then I pull it out... get a stiff clothe hanger wire and make little holes by sinking wire over bell pattern top. This will help wit releases of any gas trapped in the mold.I lift the top box off of the bottom and gently set it aside. I tap the false bell and lift it off which leaves a bell shaped core. Then sit the box down and the angle iron pieces slide down to the bottom with cope box...I fillaround the outside with sand to keep bottom from leaking.. Then I pour the bell. ...
@liquidateddamages6220
@liquidateddamages6220 4 жыл бұрын
I've wanted to do this with black sand for years
@danser_theplayer01
@danser_theplayer01 Ай бұрын
Oh cool, youtube randomly decided to show me *vikings smelting iron.*
@Leto_0
@Leto_0 Жыл бұрын
Crazy amount of effort and energy being spent back then. We owe so much to technology
@jakobhalskov
@jakobhalskov Жыл бұрын
A part of the reason why Denmark went from being covered in forrest to only having primarily commercial forrest
@ryan_roga
@ryan_roga Жыл бұрын
@primativetechnology - did they have magnets "back in the day"? I feel like this is a good way of getting a bloom if it fits the genre.
@jakobhalskov
@jakobhalskov Жыл бұрын
Think magnets to have a significant strength to do this is only know for a few hundreds year (i could be wrong).To my knowledge there have not been used magnetic separation of ore in a historical content.
@ryan_roga
@ryan_roga Жыл бұрын
@@jakobhalskov I mean magnetic rocks have been around as long as rock itself. I am sure our ancestors would have picked up magnetic rocks and thought "I wonder what would happen if I melt all this together".
@lukasgelu1834
@lukasgelu1834 Жыл бұрын
Nice that you seem to involve your family and friends, that is a very good culture.
@diktatoralexander88
@diktatoralexander88 11 ай бұрын
Those northern countries people are very close typically.
@MrWTPunk
@MrWTPunk 4 жыл бұрын
Good job the last is a nice baby. It's a pleasure to give birth to monsters like that even if you regret it when the cleaning process starts! Did the big one get more carbon than the iron bloom of the first smelt? And also why did you choose a tuyere made of copper?
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Indeed! I will ask my brother, Sebastian, about the carbon content of the two blooms. Regarding the tuyere we had casted one of copper to be able to cool it well to prevent it from melting when exposed to the high temperatures within the oven.
@MrWTPunk
@MrWTPunk 4 жыл бұрын
@@jakobhalskov Thank you! I still don't understand. Copper melt before steel pipe. And cooling it OK, but why would it be easyer to cool? Or... You are aiming historical accuracy and in this case copper is better than clay and steel pipe would be anachronic? Sorry that's a lot of questions
@jakobhalskov
@jakobhalskov 4 жыл бұрын
@@MrWTPunk The idea is that when the tip of the tuyere gets heated, that heat energy can more easily be transferred to the outside at radiate away due to coppers ability to transfer heat (compared to steel for example). Regarding the carbon content; our feeling is that the black sand iron has a larger carbon content than the bog ore, but we still need to do a proper spark test to determine this.
@MrWTPunk
@MrWTPunk 4 жыл бұрын
@@jakobhalskov Thanks for taking the time to explain, I like to understand. So you never ended with a blocked, molten tuyere at the extremitie, that's good to know. I have read somewhere that magnetite creates in general carboned blooms.
@ogreunderbridge5204
@ogreunderbridge5204 Жыл бұрын
Nice last yield. How much does a bloom typically reduce in volume when fully compacted ? I have a lot of redly colored hill magnetite here. I find the idea of doing an old fashion coalpile and smelts rather tempting :)
@jakobhalskov
@jakobhalskov Жыл бұрын
From the raw bloom to forged into usable bars you lose about 1/3 in weight, a combination of slag and forge scale
@jakobhalskov
@jakobhalskov Жыл бұрын
if you fold it a few times it is not unlikely you are only left with 1/4 of the starting bloom. So make more than you think you need. The 1/3 loss is mostly in the first compaction. Sorry for the potential confusion. -Sebastian
@ogreunderbridge5204
@ogreunderbridge5204 Жыл бұрын
@@jakobhalskov Life is learning by confusion, revision of detail is a step process. I appreciate both it and that you bother to add correction. Thanks :) I figure from observing scaling from impact working any mass manufactured iron/steel, there will be losses of mass at any process of compaction shaping. Carbon reduction, impurities etc. Thinking of it, it does sound much like the Bessimer... On mere ish assumption; How much stronger could a traditional poured steel cast anvil become, compared to one well forged in iron ?
@jakobhalskov
@jakobhalskov Жыл бұрын
A comment on the Bessimer process; the iron in a blommery dose not really melt. Though planning on doing a video on hearth fining iron, to reduce phosphorus and slag, maybe make some steel. With out promising anything. About the strength, using tensile strength as a proxy for strength/toughness/quality. As from the 2 articles I can find on strength of bloom/wrought iron. Bloom/wrought iron have a tensile strenght of 200-300 MPa. The samples was probably not heat treated, though the low C content is not allowing for much hardening. In comparison to 4140 alloy (common tool steel) have a tensile strength of 900-1500 MPa. after heat treatment. Not in any way a one to one comparison but might give a ballpark feeling of the difference, might be completely wrong. One "common" failure of old forged anvils is the horn and heel gets knocked off with sufficient abuse, because the anvil is forge welded together from multiple pieces. But there are also many anvils that have not broken in that way. -Sebastian
@guiguipop3658
@guiguipop3658 Жыл бұрын
What is the melted liquid we saw coming out when you punched out the slag? Was it flux?
@davidc_ac9377
@davidc_ac9377 20 күн бұрын
Why charcoal?
@axelfuhr4964
@axelfuhr4964 4 ай бұрын
How did ppl extract black magnetite from dark sand back then? Do you think they just smelted all sands together?
@menefacasartesanais6835
@menefacasartesanais6835 4 жыл бұрын
Omg, that boom is sooooo big !!!!
@shanepowers7566
@shanepowers7566 4 жыл бұрын
That was a big ole chunk!
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Yeah, bigger than we hoped for!
@anch5399
@anch5399 4 ай бұрын
Magnetite is thought to be found only as large crystals, but those are extremely rare. Instead magnetite is found as banded iron formations or in iron sand. In igneous rocks the grains of magnetite are very scarce and minuscule but are concentrated into sand due to weathering.
@nevasoba5953
@nevasoba5953 Жыл бұрын
Do u lose any iron once u remove the lump from the oven? Seemed like some was lost but idk what I am looking at really
@jakobhalskov
@jakobhalskov Жыл бұрын
The big pieces you see falling off is part of the furnace walls and slag that is stuck to the bloom. But we did loose some iron that did not stick properly to the bloom, though that can be used in a future smelt.
@brandon8968ford
@brandon8968ford 4 жыл бұрын
Damn fine work!
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Thanks Brandon!
@francis8155
@francis8155 Жыл бұрын
How much bloom from the 70 kg ore ?I can't grasp it ...
@gomergomez1984
@gomergomez1984 Жыл бұрын
Absolutely cool video, makes me want to go there and try this. How would your results been if you used coal instead of charcoal?
@jakobhalskov
@jakobhalskov Жыл бұрын
You would risk making cast iron, which is unforgeable and it's not exactly easy to oxidise the carbon to make it into steel at home, but can be done. There is also the risk of introducing sulfur from the coal which isn't desirable. Charcoal burn fast and clean.
@Metal_Master_YT
@Metal_Master_YT Жыл бұрын
good ole' black sand, always with its high purity benefit!
@Angelo-tc8wz
@Angelo-tc8wz 4 жыл бұрын
Have you added any flux? Or both bog ore and iron sand have enough fluxing content already?
@jakobhalskov
@jakobhalskov 4 жыл бұрын
We did not add any flux for this iron extraction process - later when forging it to more solid/compact iron, Borax is used to help with this.
@W3DEStudio
@W3DEStudio 4 жыл бұрын
Wow, wonderful. Thank you for sharing this video :)
@jakobhalskov
@jakobhalskov 4 жыл бұрын
Thanks, you are so welcome!
@KGC-000B
@KGC-000B Жыл бұрын
Man that is gorgeous
@jens-eriklangstrand1689
@jens-eriklangstrand1689 10 ай бұрын
Ever done in Denmark???
@KaoV1983
@KaoV1983 4 жыл бұрын
Super cool!
@simonphoenix3789
@simonphoenix3789 2 ай бұрын
how would they do this process back when they didn't have magnets? use gravity and water to sort out the heavier stuff?
@TheUmbraSol
@TheUmbraSol Ай бұрын
I can't say from a historical standpoint, but natural magnets exist
@ClipZThunder
@ClipZThunder 17 күн бұрын
Terrafirmacraft tought me everything about metallurgy,now im trying to study to be a geologist in future :)
@tinknal6449
@tinknal6449 Ай бұрын
The person who first figured this out probably became wealthy beyond imagination.
Smelting Iron from ROCKS (Primitive Iron Age Extraction)
19:35
How To Make Everything
Рет қаралды 2,4 МЛН
Mining Magnetite
16:20
Cody'sLab
Рет қаралды 1,1 МЛН
The Best Band 😅 #toshleh #viralshort
00:11
Toshleh
Рет қаралды 22 МЛН
We Attempted The Impossible 😱
00:54
Topper Guild
Рет қаралды 56 МЛН
Enceinte et en Bazard: Les Chroniques du Nettoyage ! 🚽✨
00:21
Two More French
Рет қаралды 42 МЛН
How To Make Clay At Home (It's Just Dirt)
12:17
Andy Ward's Ancient Pottery
Рет қаралды 3,4 МЛН
Iron smelting in the early medieval slag drop shaft furnace, making iron
10:33
Forging Iron Bloom
4:13
Jakob Halskov
Рет қаралды 15 М.
IRON from SAND - Oldest form of iron smelting
11:01
Machine Thinking
Рет қаралды 940 М.
From Rock to Copper Metal
15:37
How To Make Everything
Рет қаралды 2,8 МЛН
Prospecting for gold using MAGNETS.....!?
22:33
Dan Hurd (Dan Hurd Prospecting)
Рет қаралды 1 МЛН
How to make riveted chainmail
8:06
Ironskin
Рет қаралды 584 М.
Iron smelting. Bloom extraction and processing in the forge.
9:14
officina ferraria
Рет қаралды 18 М.
The Best Band 😅 #toshleh #viralshort
00:11
Toshleh
Рет қаралды 22 МЛН