Troubleshooting Generac 10000EXL Generator No Spark and No Power Output on a Briggs V-Twin - Fixed

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James Condon

James Condon

Күн бұрын

This 24 year old Generator 10000EXL generator has not run in the last 8 years. The seller told me it was a fuel/carburetor related from sitting around. But that was not the case. The wiring was a mess. Everything from the ignition back to the control boards and stator output where connected wrong. Watch as I go through everything trying to fix the mistakes made by another.
Of the 100+ generators I have fixed over the last couple years, I am extremely impressed with the build quality of this machine. It was well built and cared for. Have no doubt it will last another 25 years, assuming I can undo the damage. Because of its age, locating parts for the generator side is difficult.
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#GeneratorRepair #SmallEngineRepair #SmallEngine #DIY #Fixed #Troubleshooting #HowTo

Пікірлер: 833
@Dude768
@Dude768 Жыл бұрын
I would definitely feel more confident buying a used generator from this dude than buying a new one. This guy is a guru for sure.
@a-k-jun-1
@a-k-jun-1 Жыл бұрын
I agree, at least you would know that it's the best it could possibly be
@SuperDriver379
@SuperDriver379 Жыл бұрын
I have a brushless diesel unit that lost power, I was going to just put a complete new head on it, but after watching many hours of his content I might actually try and fix it.
@loreneeverette1624
@loreneeverette1624 11 ай бұрын
.​@@a-k-jun-1
@johnclyne6350
@johnclyne6350 5 ай бұрын
Except if you buy a Honda generator. Even James has one & his like mine has never required service.
@JohnSmith-l7c
@JohnSmith-l7c 3 ай бұрын
Yes, I agree. And, though I will never have the skills & knowledge, I will at least know how to store my machine, and take care of it!😎❤️
@PNWSmallEngineandLawn
@PNWSmallEngineandLawn 4 жыл бұрын
Not going to lie, these videos are strangely addictive
@jcondon1
@jcondon1 4 жыл бұрын
Thanks!
@edwardhalpin7503
@edwardhalpin7503 3 жыл бұрын
Very informative if not educational
@Dawnseeker2000
@Dawnseeker2000 3 жыл бұрын
Aren't they?!
@786otto
@786otto 3 жыл бұрын
Yes they are.
@danbrookshire5628
@danbrookshire5628 3 жыл бұрын
They are well made and show what pride in your work looks like.
@docsav1331
@docsav1331 3 жыл бұрын
Hello James, I wanted to echo the positive comments from your many viewers (students). Watching you troubleshoot these problem generators and fixing the combination of normal wear, breakage, and human error is very enjoyable. Your thorough explanations of the problems with your final solutions are worthy of any technical college in the world. Thank you for taking the time to share all your knowledge and expertise!
@terrydenny5185
@terrydenny5185 3 жыл бұрын
Doc Sav .. You Got that rite !!!! The Man is good !!!!! Great job Keep it up !!!! And Thank You Very Much...
@TarZan49
@TarZan49 4 жыл бұрын
And the Academy Award for "Troubleshooting a Portable Generator" goes to James Condon. Congratulations James!
@jcondon1
@jcondon1 4 жыл бұрын
Thanks
@avtuvy
@avtuvy 3 жыл бұрын
Nice to see that your son is interested, I grew up on a farm always helping my father fixing something, to this day fixing something is my profession and hobby.
@w2dmw
@w2dmw 4 жыл бұрын
Jim, I must give you accolades, for your ubdying tenacity. The way you went through that sauerkraut of wiring, and spotted the coil reversal, was amazing; Bravo....!!!!
@w2dmw
@w2dmw 4 жыл бұрын
Jim, I was a GE gas turbine technician for the local utility, for over 20 years. Generators tend to be older, because they are sometimes rarely used, but the run hours are low. Therefore, many times when a part or more over, an electronic component goes bad, you find the problem you had...." not made anymore; obsolete" . TIP. : When you hit a dead end like that, call the company up, and ask to speak to a senior technician. They will usually be able to refer you to an alternate part. Once, the guy sent me a replacement / alternate part free....!!!!
@digitalwoodshop
@digitalwoodshop 3 жыл бұрын
Great Advice...
@jamesmcmanamy4704
@jamesmcmanamy4704 4 жыл бұрын
This was the equivalent of the Electrical Murder on the Orient Express. A who done it!! Great detective work unravelling wires that were connected wrong. Just the best.
@jcondon1
@jcondon1 4 жыл бұрын
Thanks! This one was a real mess. Not because of how it was built or designed, but someone really did not know what they were doing.
@perrydegonia5755
@perrydegonia5755 3 жыл бұрын
My dad always told me son if it’s broke It can be Fixed.And you’re living proof of that you’re awesome
@ufoabove
@ufoabove 2 жыл бұрын
Hi Jim, I just watched this video. You were very detailed and patient. You take away much of the intimidation of working on these by process of elimination. Fatherly skills are to be commended also by letting your son be a part. Great job
@patscally5390
@patscally5390 2 жыл бұрын
Too bad he goes about it all wrong. Maybe he just wants to show how many tools he has...
@michaeldewitt5198
@michaeldewitt5198 4 жыл бұрын
By far my favorite of your generator repairs. I appreciated you leaving the length, showing your mistakes and following through on everything. I laughed a little, I cried a little, but really enjoyed it ;)
@Geordo1960
@Geordo1960 4 жыл бұрын
I cannot believe a video about a generator could have so much suspense! Thoroughly enjoyed this work through on this generator!
@jcondon1
@jcondon1 4 жыл бұрын
Thank you!
@JR-bj3uf
@JR-bj3uf 2 жыл бұрын
I appreciate your perseverance on a very nice unit. It's tough when you have to figure out the mistakes other people have made. It's also nice that you admit your own mistakes and what you have done to rectify them. We all do it and have to back track or go a different direction..
@kcoRwobniaR
@kcoRwobniaR Жыл бұрын
After traking about 40 videos from this channel, i'm can declare, this was a challenge ))))
@williamyorkolepossum
@williamyorkolepossum 2 жыл бұрын
Your understanding of the diodes is really good. They are everywhere nowadays. People will often hook up a battery backwards and "pop" goes the diodes...
@peterlogan1623
@peterlogan1623 2 жыл бұрын
James you can indeed make a silk purse out a sows ear. Your knowledge and skill has no end, well done with this one.
@diehardfan173
@diehardfan173 4 жыл бұрын
So dense with information! You are a bit of a geek! I just learned a shit load and I’m going to watch this several times to try and absorb all of these troubleshooting strategies of yours. I work at a small engine shop at least currently I do and there is no way my boss will let me spend this much time on one unit. I showed the power was coming out of the generator and through the voltage regulator and he was happy at that point and told me to stop diagnosing! He didn’t Want me going any further. Thanks for this and nice job!
@terrydouglas2777
@terrydouglas2777 2 жыл бұрын
I can't wait to see the next video. Being a old man an retired, I love watching these because he gets these generators in not working conditions and he fixes everything on them Correctly. A Huge Thumbs up for you Buddy. I am so glad that I found your channel the other night. God must have been smiling at me and said here you go little buddy watch this guy's videos because he and you are both perfectionist in working on stuff. Thank you all. God knows how much I love excellence. Quality videos.
@larrykelly2838
@larrykelly2838 3 жыл бұрын
Just now saw this video Doc., I was on the edge of my seat for this one, it was challenging. Learned alot.
@jcondon1
@jcondon1 3 жыл бұрын
lol, it is one of my favorites.
@Andre-ks7oc
@Andre-ks7oc 2 жыл бұрын
Love your videos ! Greetings from the Netherlands!
@jcondon1
@jcondon1 2 жыл бұрын
Thanks for the "Super Thanks"!
@jamesws3
@jamesws3 2 жыл бұрын
Just how stupid did a prior person have to be to rewire it completely wrong? Incredible. And excellent diagnostic skills!
@earlwest7351
@earlwest7351 Жыл бұрын
You don't have to be stupid to make a mistake. A great many discoveries have been mistaken, not stupidity.
@Tiktokrefugee69
@Tiktokrefugee69 Жыл бұрын
We were all new one time or another.
@jamesws3
@jamesws3 Жыл бұрын
@@Tiktokrefugee69 There is new and then there is being aware you have no idea what you are doing but do it anyway. The wise person know when he does not know.
@jimw6991
@jimw6991 Жыл бұрын
I think messing with electrical wiring is foolish unless you know what you are doing. Its unclear why some of the wires would have been touched in the first place. I commend James for spotting the coils were mounted backwards. One thing he did not explain is why there are diodes in between the coils and the post that is connected to the ground. I believe in one of the videos James stated his dayjob, not sure if he is an engineeror computer programmer but his diagnostic skill is very good. I also wonder what he is going to do with this unit since it needs a board no longer available. There are people that repair pcb's. That would make it sellable. Interesting video. @user-ui4iv8dz3w
@HeavyFCCHeavyFCC-l9m
@HeavyFCCHeavyFCC-l9m 4 ай бұрын
I believe when the coil generates high voltage, that voltage is sent to the corresponding spark plug to fire. The diode blocks that voltage from flowing to the other/non-corresponding spark plug
@jamesdiehl8690
@jamesdiehl8690 3 жыл бұрын
Knowing how involved these things are and how touchy they can be is a good lesson for people who don't know what they're doing. Don't mess with things you don't know anything about. Find someone who does. I'm trying to figure my equipment problems with no training. I'm glad you're around!
@kenta3148
@kenta3148 2 жыл бұрын
I am trying to wrap my head around what occurred to get the wiring so wrong. The generator was so clean that it makes me wonder if someone restored it and had to rewire after taking it all apart. I always take pictures before.
@josemonte495
@josemonte495 4 жыл бұрын
Sir, This is my second watch and I really enjoy it. You amaze me in the systematic way you trouble shoot. The electric side can be very difficult to trouble shoot and at times very confusing for a rookie like me. Watching you going step by step with PLAN allows you to discount possible causes. You are the surgeon of small engine repair :-)). Thanks agin!!
@jcondon1
@jcondon1 4 жыл бұрын
Thanks!
@johnplump3760
@johnplump3760 Жыл бұрын
Jim: I have to give you much credit for working on this "CLUGE". Some one was inside the unit and screwed it up royally. You are, "One great machanic" for having the stick toerdness and patience to fix this disaster. Much credit and an "ATTABOY!!" for havinge the patience that I do not posess anymore!!
@Jesterwonder01
@Jesterwonder01 3 жыл бұрын
Dude, i work as a small engine mechanic in SanDiego CA, and let me tell you that u are beating ur self up too much. U are a magnificent detective 🕵️‍♂️!!! U are an amazing mechanic!
@jcondon1
@jcondon1 3 жыл бұрын
Thanks, appreciate that.
@andyhamilton8940
@andyhamilton8940 3 жыл бұрын
Guessing a shop gave up on it and the owner passed it on. The good condition made it easy for the sellers dishonesty to be easier to be missed. Good job staying with it!
@robertlytch2398
@robertlytch2398 4 жыл бұрын
You sir are one of the best keep secrets on KZbin ! Keep the videos coming ! From a new subscriber. You showed great patients & determination.
@jcondon1
@jcondon1 4 жыл бұрын
Thanks! I think KZbin woke up.
@5400bowen
@5400bowen 3 жыл бұрын
Someone tried to restore that generator, and did a great job on 97% of it all. You went in and found all their mistakes. Another great video.
@MsDave64
@MsDave64 4 жыл бұрын
Most of the Generator Maint. videos I watch are run of the mill (Clean them up Carb. "it runs" no power? "too bad". ) Yours go so much farther into it. I am learning a lot and I thank you so much. Mechanical I do well but the electrical, I am getting a real education.
@jcondon1
@jcondon1 4 жыл бұрын
I am the opposite. Started with carbs but got into the electrical. Slowly been getting deeper into the mechanical. Just did another Generac XG10000e that someone had wired incorrectly. Almost tricked me into thinking the power head was bad.
@MsDave64
@MsDave64 3 жыл бұрын
@@jcondon1 I got a hold of one of these a few weeks ago. The owner was selling for the motor and parts for 600 because when he took it to a shop for service he was told (after it was serviced) that the power head was bad and it was more than he was willing to pay to replace it. Other than no power, this thing was in like New Mint condition. I bought it for 300.00 after watching you fix this one. Well, it looked the same, but it was different. Had a brushless power head and no AVR. Instead I found it had TWO 25 uF Capacitors hidden in a compartment on top the power head. One was visually, obviously bad. I replaced them, put it back together and the problem was solved. Full power restored and I was one happy camper. Too bad I don't know how to send you pictures of what I found, it was like Christmas and I thought, I would have never done this without your videos. I did post some for sale pictures on Marketplace (FB- Chiefland FL).
@MsDave64
@MsDave64 3 жыл бұрын
I didn't believe the power head was bad because it was showing between 4 and 5 volts at the plug with the engine running. The two capacitors cost me $23.00 each and were shipped from China. LOL
@MsDave64
@MsDave64 3 жыл бұрын
Out of curiosity, what was your asking price for the one you had or did you keep it?
@southern_merican
@southern_merican Жыл бұрын
I like the way you go about problem solving and editing. I'm addicted,lol
@dannyj5688
@dannyj5688 4 жыл бұрын
You were backed in a corner, a few times, but you never gave up....Persistence paid off in the end!!!! Great job!!! Love your videos..
@bradfader691
@bradfader691 6 ай бұрын
Picked up the same generator from a buddy cuz he couldnt get it running. Turns out the carb had come loose. Great score!
@jamesmitchell2451
@jamesmitchell2451 4 жыл бұрын
Hi just found you ! I’ve been working on a 8000 watt deville bliss with a 14 horse vanguard. I bought it in 1999 and left it in my dads shed. Needless to say it had fuel in it so carb was trash. So I took it to a Briggs and Stratton dealer who quoted me around 700 bucks to fix ! I found clone carb on eBay less than 50 bucks and 7 bucks in fuel lines and she’s purring like a cat !
@dongaunt6118
@dongaunt6118 4 жыл бұрын
Don G from Fla. Watched you rebuild the carburetor and then adjust the valves on one of the generators last night It gave me enough information to tackle one that has been sitting for a few years gas tank rusted out after fiddling with it for I don't know three or four hours ajusting the valves cleaning the carb rebuild it the whole nine yard got it to fire up and running and it's producing electric I just wanted to thank you I'm a subscriber now and really enjoy your videos very informative Thanks again
@jcondon1
@jcondon1 4 жыл бұрын
Thanks. Glad to hear you were able to get it running.
@alext8828
@alext8828 2 жыл бұрын
Would you say it's inspiration also?
@somerandomguy3868
@somerandomguy3868 5 жыл бұрын
Hands down the best generator channel on KZbin! This was generator was a mess, nice job!
@jcondon1
@jcondon1 5 жыл бұрын
James Kmenta thanks! It was a mess. Glad nothing was damaged beyond repair.
@MrJav69
@MrJav69 4 жыл бұрын
Try mustie1 hes good too!!!
@mcarroll598
@mcarroll598 4 жыл бұрын
Yeah this guy is very sharp. Just found his videos, I’m addicted to watching them all!....Keep them coming!
@brianshaddock9599
@brianshaddock9599 4 жыл бұрын
@@jcondon1,0lm,]
@kyle51895
@kyle51895 2 ай бұрын
The way you jumped it with a drill is insane to me, such nuanced knowledge
@PaulHigginbothamSr
@PaulHigginbothamSr 4 жыл бұрын
I really liked the way you saw those diodes backwards. When you said someone had messed with that wire I didn't think so because the wire looked perfect then when you hooked the other clip on it all made sense. Those wires under the outlets were really bizarre that someone hooked the hot lead to ground. What in heavens name were they thinking. The motor looked new. Every component looked new. I bet they never used this 5 min. Good thinking on this repair you got my respect as this mess might have made me scratch my head for two months. No kidding.
@jcondon1
@jcondon1 4 жыл бұрын
Thanks. This one was a real mess. Just seemed like every time I fixed something, it was just to discover something else was wrong. Hot to ground, what could go wrong. Lucky the ground was not actually grounded.
@luissimmons654
@luissimmons654 Жыл бұрын
a man is never too old to learn something new even when i doo repairs on small engines i still stands out to learning more
@benkanobe7500
@benkanobe7500 2 жыл бұрын
You are an inspiration because no matter the expectation, the "fix" that isn't the fix, you are not set back and just continue to analyze and diagnose. I really like your adherence to the Scientific Method.
@DanaOredson
@DanaOredson 4 жыл бұрын
As you reconnected the electric start lead with your vice grips, I literally said "That's not going anywhere" just before you did, lol.
@Lego-fs2de
@Lego-fs2de 3 ай бұрын
Echo all the great comments. Half the battle in doing this kind of thing is having the courage to get in there and take it apart while remembering his if goes back together. Of course, having all the tools help but you seem to make do with a core set of tools. I’ve learned a lot from these and get stop watching them !!!
@bushmaster2936
@bushmaster2936 3 жыл бұрын
Holy smokes, kudos to you for sticking with this comedy of errors until the very end ! At first , I wasn't going to watch the video due to its length, but I was intrigued with your trouble shooting skills and professionalism so I stuck with it. Thank you very much. Also enjoy the audio and video quality of all of your videos. : )
@jcondon1
@jcondon1 3 жыл бұрын
Thanks
@rstephe
@rstephe 2 жыл бұрын
Watched this for a 3rd time now. Way to persist and attack each issue one step at a time. Had similar situation, the board was no longer available but Generac was able to get me a part number that would replace it made by WEN. After adding a propane adapter she has been powering my whole house thru 6 FL hurricane seasons now. Keep the great content coming.
@mdonholland8981
@mdonholland8981 Жыл бұрын
Hi I have the same generator. I injoy everything and appreciate watching you troubleshoot and figure out the problems. Watching and listening and taking good notes I'm learning. My problem is a bad rubber grommet that seals/holds the fuel shutoff valve to the fuel tank and fuel coming out of the carb. vent tube. After watching your video I feel more comfortable now getting to the carb. 👍 Thank you Don
@ElementalMaker
@ElementalMaker 4 жыл бұрын
Really enjoying watching your videos, great content and excellent commentary/explanations. This kind of work has to be a real pain to film, tremendous job showing all the hard to reach places. I need lessons
@jcondon1
@jcondon1 4 жыл бұрын
Thanks! You also do an excellent job explaining and filming. I love your videos.
@jamesmatthes7415
@jamesmatthes7415 3 жыл бұрын
You are very good and thorough. Enjoyed the video. You are easy to listen to. Thanks for sharing.
@shawnmrfixitlee6478
@shawnmrfixitlee6478 3 жыл бұрын
I have been watching a lot of your older vids . ENJOYING them as much as the first watch !
@rancelynch6514
@rancelynch6514 4 жыл бұрын
This is the A #1 generator learning channel on you tube. The absolute BEST! I've got to look at the electrical portion again. You have got to be or have had electrical/mechanical engineering training. I am mesmerized with your ability to SNIFF out problems. You need to consider a new KZbin ID "THE GENERATOR BLOODHOUND" I enjoy the videos, I am proud to see that you have your son there with you. He will be eternally grateful for your knowledge that you can teach him.
@jcondon1
@jcondon1 4 жыл бұрын
My day job involves database programming and coding. Involves a lot of problem solving.
@stevejette2329
@stevejette2329 4 жыл бұрын
NICE videography !! So often, people know their subject but have shaky camera, poor sound, bad script , bad lighting ... but the shot of the loose wire was perfect. THANKS !
@jcondon1
@jcondon1 4 жыл бұрын
Thanks. Been working on the light, sound and camera angles. My early videos suffer from all those issues.
@mintercms
@mintercms Жыл бұрын
WOW, how many issues can you have on one piece of equipment!! Great job figuring out all issues!
@flipopperman8741
@flipopperman8741 5 жыл бұрын
Excellent fault finding capability and very logical approach. Well done!
@fredfrederick2246
@fredfrederick2246 2 жыл бұрын
Anyone who buys a small engine should look at your video's in order to avoid the problems that you correct ..clean fuel and air and clean oil is all a small engine needs to live along life ..the most informative video's..
@haywire17
@haywire17 5 жыл бұрын
I absolutely LOVED this video. You are an excellent troubleshooter. I have an antique "DynaPro" 5500W generator (Model DP6000) that still impresses me. It uses no AVR, (you should see the simple wiring diag.), yet manages to output 126V no load, 115V full load and freq. varies only between 61-59 Hz. The old 11HP Briggs engine has a very aggressive governor that is probably the reason. Both phases AND the neutral (3 slip rings) come right off the rotating assembly (so is this called "a rotor", or "a rotating stator"?), with a stationary field...not at all how the newer ones are...
@charleskutrufis9612
@charleskutrufis9612 Жыл бұрын
Just got this same machine yesterday, bad stepper and probably the board also. Parts are not available, I'm just going to run it off the mechanical governor. Thank You for the video, I learned alot about the machine just watching you.
@raymondhellberg3600
@raymondhellberg3600 Жыл бұрын
You are a patitient man for sure. Someyimes I imagine folks are selling you badly messed up "honeypots" just for fun to freak you out, but you pull it through every freakin' time - hah! Love your videos, they have become my favorites, really appreciate your calm and always analyzing attitude..
@jcondon1
@jcondon1 Жыл бұрын
I sometimes wonder the same thing.
@mikechiodetti4482
@mikechiodetti4482 3 ай бұрын
Nice machine. It looks almost brand new and now it can continue working like it should be doing. Nice fix with the wiring. That was an interesting tip with the drill motor to get it to put out power.
@shine6319
@shine6319 4 жыл бұрын
Thank you very much. It is very amusing for analyzing, problem solving steps. You should be a great instructor. Thank you
@davyarthurs
@davyarthurs 3 жыл бұрын
You deserve a medal for this one! 🎖 Excellent works/skills!!
@cto511987
@cto511987 5 жыл бұрын
Great learning video and appreciate your methodical diagnosis which whittles down the possibilities. Another thing which made my heart glad is your son having this record of his dad and him helping at your side... priceless! God bless you and your family.
@jcondon1
@jcondon1 5 жыл бұрын
Thanks!
@fampass4993
@fampass4993 4 жыл бұрын
Great channel. Very helpful I just picked up a generac centurion 15kw with lots of work needed, can’t beat free. This video is exactly what I needed.
@jcondon1
@jcondon1 4 жыл бұрын
Free is the best. Takes the pressure off. Nothing worse then paying money for something broken just to discover it cannot be fixed.
@jameshedrick6839
@jameshedrick6839 3 жыл бұрын
That is one of the cleanest generator engines i've seen in a couple of years. The only electrical work i do on generators is replace the outlets. I never touch the wiring itself
@daverose8772
@daverose8772 3 жыл бұрын
James, You're the best small engine tech here on TY, BAR NONE. Great diagnostics, and careful reassembly of all mechanical aspects of these machines. Don't compare yourself to anybody else here repairing this small utility engines, the others are simply hacks.......
@edwardhalpin7503
@edwardhalpin7503 3 жыл бұрын
These videos are informative, educational and most significantly, they are for real. Troubleshooting is tricky and this is how its done. Hat off!
@jcondon1
@jcondon1 3 жыл бұрын
Thanks
@jacksmith6068
@jacksmith6068 3 жыл бұрын
I have been going through your videos and I am learning quite a lot about these 3600 RPM generators. I have my father’s “old” DeVilbiss PowereBack 5250 generator that he bought quite a few years back; perhaps sometime in the ‘90s. I crank it up from time to time just to keep it lubricated and check it out. It still runs fine, although the output voltage is a little bit on the low side, but nothing excessive. After watching your videos, I decided to check the frequency and discovered that it was low. I increased the engine speed and got it up to where it should be. This was something I had not previously considered checking on, thanks. I recently checked it out prior to the upcoming hard freeze that we had in February, but even though the state had rolling blackouts, living a couple of blocks from a hospital, we never experienced any outages. However, we know of some people that were down for as much as eight hours. During the freeze, we were all asked to minimize our power usage as much as we could. This got me thinking how much do we use? I have already changed out all of our lights from incandescent to first CFL and more recently LED bulbs. Our house uses a gas furnace, and is well insulated. So I really could not think of any heavy loads in use. We did not do any laundry during this time and the microwave in only on for 1 -2 minutes several times a day, so I could not see where we were using that much power. So to answer my question, I went to the main panel, took the cover off, and using my current clamp meter, I measured the current draw on the two legs coming into the panel. I was shocked to see that on one leg I was pulling 5.3A and the other was 3.7A. This was less than what some toaster pull. Granted, at the time of my readings, the furnace was not on (the blower motor does pull around 10A) and the microwave was not in use, but still, was astounded to see how little we were using. In fact, I turned on a couple of known devices to check my meter to verify it was correct. So this has got me thinking about a 12KW (or greater) whole home generator. The most obvious solution would be to install a Generac unit, but because of this video, I am also considering a portable unit like the ones you work on. This would not only be a cheaper solution, but also simpler to install. If I needed to replace the unit somewhere down the road, I would just buy the unit and there would be no installation cost involved. So here is the reason for my post. While you primarily focus on repairing broken units, you might want to consider making a video (or several) discussing the various units out there. The pros and cons of various styles, features, and most importantly, what to watch out for. You might want to also touch on maintenance, service, and other factors for maximizing the service life of the unit. Also, tips on considering the purchase of used units versus new units. Anyway, thanks for your videos, I have learned a lot and have come to have a higher respect for these 3600, 2-pole generators. I had not considered these as anything other than work site units, primarily due to the high RPM, and air cooled “lawn mower” engines. But with a sound reducing enclosure, and venting, I could see this as a viable alternative during hurricane season, which is my main concern. Thanks again for your videos.
@jcondon1
@jcondon1 3 жыл бұрын
Unfortunately most generators run at 3600 rpm. The 1800 RPM units are a million times more quiet. Even the installed hole house Generac generators run at a screaming 3600 rpm (but they are enclosed so much more quiet). I use an inverter generator for my house, but am limited on the power. They produce very clean power and max out around 7000 watts. That said they can produce up to 58 continuous amps which can do a lot (but not all at once). The portable units cost a lot less and are available up to about 22000 surge watts.
@darellsunderlin4670
@darellsunderlin4670 4 жыл бұрын
You sir are excellent at diagnostics ! :-) no doubt you know that a generator that sits for a long time looses its polarity and can be excited the way you did it . The reversed coils was an awesome catch. I think that in its self would put it out of time . Great video !!!!!! :-)
@The_Happy_Aviation_Enthusiast
@The_Happy_Aviation_Enthusiast 4 жыл бұрын
Be careful using portable generators kzbin.info/www/bejne/f2LNhWZ3g6qBrKs here’s an advice about how to keep your family safe while using generators. Just hoping you stay safe
@philhartman1258
@philhartman1258 Ай бұрын
omg, these videos are soooo addictive! i'm probably never going to open a generator....but i can't stop watching 🤣
@GuamanianHarmonLoop
@GuamanianHarmonLoop 2 жыл бұрын
Thank you, Generator Whisperer
@tonystrollo193
@tonystrollo193 2 жыл бұрын
Fantastic work James, really enjoyed this and all your videos. I liked how you resolved the issues with this generator.
@cbauer72
@cbauer72 4 жыл бұрын
This generator seems like the final exam in a master class generator repair course.
@The_Happy_Aviation_Enthusiast
@The_Happy_Aviation_Enthusiast 4 жыл бұрын
Generator safety kzbin.info/www/bejne/f2LNhWZ3g6qBrKs
@citichap
@citichap 3 жыл бұрын
This is the best video yet. You're the goat in this line of work. Thank you!
@brngrofdeth
@brngrofdeth 2 жыл бұрын
You are a true genius! Incredible patience. Awesome outcome. Thank you once again. Love and blessings from Ontario Canada.
@drsnooz8112
@drsnooz8112 3 жыл бұрын
BEST. VIDEO. ON. KZbin!!! That generator was a real mess and you brought it back to life. Amazing work!
@jcondon1
@jcondon1 3 жыл бұрын
Thanks
@dadskrej5226
@dadskrej5226 3 жыл бұрын
Great video and troubleshooting skills! I'm impressed! Would have liked to see how you mounted that board though. Keep them coming!
@FrankieGN
@FrankieGN 4 жыл бұрын
your electrical expertise and most of all .....patience is commendable!
@jcondon1
@jcondon1 4 жыл бұрын
Thanks
@daemoncan2364
@daemoncan2364 4 жыл бұрын
After watching several of your videos, I'm astounded that there are not more reports of people being killed by generators (and not by carbon monoxide). Great job fixing all the botched work!
@jcondon1
@jcondon1 4 жыл бұрын
Thanks
@CarlosAvellanet
@CarlosAvellanet 3 жыл бұрын
I just recently found your videos and they are pretty awesome. In this one, I think the reason the left side was not sparking initially was because the spark tester was grounded to the valve cover. Otherwise it probably would have acted just like the right side. Keep the videos coming!
@jimmycake7143
@jimmycake7143 3 жыл бұрын
Sad so many people have Screwed the equipment up and then declared it cant be fixed and is Junk. meanwhile owners are trusting these people to fix or maintain stuff. Our country is Screwed. Not many thorough guys like you. Thanks John
@mopedinthemalverns6661
@mopedinthemalverns6661 3 жыл бұрын
Here after reading your comment on Mustie1! Excellent - subscribed, liked and notified. Thanks, Dave
@jcondon1
@jcondon1 3 жыл бұрын
Thanks Dave!
@jimdandy7772
@jimdandy7772 3 жыл бұрын
1/2/2022 11:40 pm Just finished watching, covered quite a few issues, very thorough, Thanks Jim
@jcondon1
@jcondon1 3 жыл бұрын
Thanks
@victorbellan8357
@victorbellan8357 2 жыл бұрын
Nice detective work, good to have a accurate schematic to follow , had a lot working against you ! Thanks for sharing !
@johnclarke6647
@johnclarke6647 4 жыл бұрын
FYI, bayonet lugs on coil wires that become disconnected from the high tension wire have a real tendency to smoke the solid state circuitry in a lot of coils. It is probably due to the coil voltage exceeding the PIV rating of the internal circuitry in the coil. I have found this is a real problem in two cycle chainsaws.
@andrewraymond6223
@andrewraymond6223 5 жыл бұрын
Wow, good work figuring that out. Wish I had that much understanding about the electrical side. Now with your profits would you please buy yourself a small lift so you aren’t working on the ground all the time. It will be the best investment. My back hurts just watching your videos.
@jcondon1
@jcondon1 5 жыл бұрын
Would like a lift table, but find it is easier to record and see what I am recording if on the ground. Will get one eventually.
@romanykemp9042
@romanykemp9042 4 жыл бұрын
I ordered a lift table for this exact type of work. It will elevate up to 40 inches...
@MrGoldman9
@MrGoldman9 4 жыл бұрын
gentil man I like your video but one more thing can you diagnose that your front shoes are open and the winter is coming son sir
@Darknamja
@Darknamja 4 ай бұрын
If it's a James Condon video where wrenches are turning and sparks are being chased I click on it. This was a good one. Thanks for posting. 😉
@thomasburke7850
@thomasburke7850 4 жыл бұрын
Mr Condon you have one of the best channels on you tube I have learned so much. Thank you for taking the time to make these great videos
@jcondon1
@jcondon1 4 жыл бұрын
Thanks
@michaeltarasenkoop2389
@michaeltarasenkoop2389 3 жыл бұрын
Great show I watch for hours and I do watch for hours some people are really knowledgeable keep them coming
@boblynch7348
@boblynch7348 27 күн бұрын
The number one conclusion I always get from watching one of James' troubleshooting videos is that if you even just suspect that someone else tried to "fix" it, don't ever even think that the prior repair person had any idea what they were doing. You'd better have a wiring diagram before attempting the repair.
@AltonRowell-gb1lb
@AltonRowell-gb1lb 4 жыл бұрын
You know your electrical stuff. And u are a dang good small engine tech. Nice work on that gen.
@jcondon1
@jcondon1 4 жыл бұрын
Thanks!
@erniemathews5085
@erniemathews5085 3 жыл бұрын
Watching you Holmesing a problem has helped me think through things.Many thanks.
@bulletproofpepper2
@bulletproofpepper2 4 жыл бұрын
Thanks for sharing! Was it long yes was it worth it yes. The reason I’m looking at generator videos is, after hurricane Laura my well used generator stopped running. I wasn’t home as I work off shore. My wife had to buy a new generator, she found one bigger then the old one at a good price but it is a clone. I called my son and had him change the oil after the first and second run. I call home every chance I get, few days goes buy but I’m still calling home 3 to 4 times a day. I call home and my wife is crying and I can’t understand anything she’s saying, so she put my 28 year old son on the phone to talk to me. My wife bought two generators, one for us and one for her 80 year old mother’s home. We have three families crammed in my home and three families crammed into her mothers home next door. All is well, no my brother-in-law tried to direct power the home and has taken apart a brand new generator. My brother-in-law is not by any stretch of the imagination a election, a mechanic, or smarter then a rock. On generator power we run the smaller 110 window units, lights, fans, freezers, and refrigerators. and block off parts of the home. We all have gas water heaters, and stoves. I have two identical generators so I think I can figure it out and get it back going again. Very useful information!
@jcondon1
@jcondon1 4 жыл бұрын
Been there. Was at work when a tornado hit. My wife had never ever wanted to learn how to start he generator never mind connect it to the house. I get a lot of generators that do not run because someone who had no idea what they were doing was working on it. Most likely it can be fixed. Good luck!
@ronmoore1454
@ronmoore1454 3 жыл бұрын
I just found your Site….thank you for how you explain in detail the things your doing….really like learning something new.
@howardreynolds323
@howardreynolds323 3 жыл бұрын
This was a very good video. I have watched several of your videos in an attempt to learn how to fix my own. With your help I now have four working generators. A Mikuni for the Subaru EX30 was giving me fits. Also a Nikki on a B&S 10HP, Thanks to your videos They all purr now.
@jcondon1
@jcondon1 3 жыл бұрын
Glad to hear. The Mikuni’s always fight me. Easy to get them 95% but hard to get them perfect.
@jfjjjjfj
@jfjjjjfj 3 жыл бұрын
Long video but still better than a Netflix movie :-) I really like your videos :-)
@jcondon1
@jcondon1 3 жыл бұрын
Thanks! 😃
@masmuuk7110
@masmuuk7110 4 жыл бұрын
That's a really nice generator, right there. Beautiful original condition, American-made. Sounds beefy.
@jcondon1
@jcondon1 4 жыл бұрын
This is the best made generator I have ever worked on.
@1956vern
@1956vern 4 жыл бұрын
You do fine work! You really give a good narrative of how and don’t even throw a wrench! Lol Thanks 👍🏻💞❤️
@jimlove4541
@jimlove4541 3 жыл бұрын
Hi James thanks for all the videos, I was so hopfull that you would be the one to unlock the secrets of Genrac and the lack of support for their gensets. I was trying to find parts for my 4000exl and have had no luck . Thanks again I will keep watching.
@jcondon1
@jcondon1 3 жыл бұрын
4000exl parts are available but getting harder to find.
@dr2man
@dr2man 3 жыл бұрын
Awesome video, I watched it like I was watching a movie on tv, closely following it every step of the way awaiting the final scene. Looking forward to more of your videos.
@peterbrameld696
@peterbrameld696 3 жыл бұрын
Great video, thank you. Just loved your thought processes, you could hear the cogs turning, well done. Greetings from the UK, a small island off the coast of Europe. 😀
@josephmello3819
@josephmello3819 3 жыл бұрын
You are a genius, the best videos I have ever seen keep up the good work and get yourself a work table I can’t see you working on the floor. Thank for for sharing your knowledge.
@ctvxl
@ctvxl 4 жыл бұрын
Wow great job! Undoing someone else's mess can be the most challenging thing to face!
@jcondon1
@jcondon1 4 жыл бұрын
Thanks, though it was a simple case of old fuel. Boy was I wrong.
@raymondgarafano8604
@raymondgarafano8604 4 жыл бұрын
I'd check the resistance of each winding, the part of the outlet that looks like it has a 90 degree off it is the ground. The residual field u got from flashing,makes voltage in the stator, part of that goes to the AVR auto volts reg. and sends a certain amount of voltage to the brushes , could be a.c. then gets rectified to d.c. for the rotor excitation.
@v-g-z3689
@v-g-z3689 4 жыл бұрын
Man, this was a tough one. Great job done!
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