Perkins Injector Pump install Manitou M50 Forklift

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Todays' video deals with installing a diesel injector Pump in a Perkins motor. this is on a Manitou M50 turbo forklift. What happened is that over time people would run the forklift out of fuel, this is hard on the injector pump and will wear it out. After confirming that indeed the lift pump still worked but no fuel at the injectors I knew the pump was bad. Diesel injector pumps are not cheap and you don't want to be replacing one for nothing.
#dieselrepair #injectorpump #perkins
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[@joepatterson4702]

Good info on your video, I am going to have to do this job this week.

[@johngately3903]

I would recommend getting the two timing pins that go in the cam gear and between the crank pulley. No “timing marks”on this engine.

[@mariodesmo]

Nice work, as always!

[@MoneyMarcMes]

Wow man you got a good job. That's awesome...

[@RobKingRC]

I do pretty good when it comes to working on my trucks no matter what it is .Ive learned a lot from watching you over the past 10 yrs .. Thanks Jerry from Detroit...

[@TestDontguess]

Glad I have been able to help

[@GatheringSticks]

wow... you work in a pretty nice environment.

[@bombardier3qtrlbpsi]

Buy yourself a beer good job. Saving the company money. Thanks for sharing

[@danhambrick6331]

Nice job Jerry.That baby purred like a kitten.....

[@amir-khanengineer]

Good job

[@Deleterios]

Thanks for the Video, i have to do the same work

[@ritualrampage5426]

This is pretty cool to see. I have a couple 1983 Ford rangers with the Perkins diesel in them. This looks like a very more modernized version of the motor in those

[@pete6102]

dam jerry your the man

[@murphtahoe1]

That thing is bad-ass!

[@patricktavares8382]

Hey Jerry, That lift pump is available at Caterpillar (p/n: 270-6992) and is more than likely the cause of the injection pump going out. It'd be a good idea to change it out. I also find that my customers (yes, I work for Cat) forget that there is a filter (p/n: 1R-1804) in that pump that needs to be changed out every 250 hours. I've found its a 4-6 hours job. Good video. Patrick in Oregon

[@TestDontguess]

The filter was changed out with a Napa brand filter.

[@leeisenberg]

Thanks for sharing. What year model is this? May soon be working on a 1999 Hyster 80 Perkins fuel pump, & 2000 Hyster 100 Perkins starter. Do you have any video/s or link/s handy for those? Thanks again. Take care from TN.

[@hubertrobinson8825]

Man that's a lot of work the older Perkins were much easier remove fuel and injector lines the little cover 5 bolts I think in the front 3bolts on the timing gear 3bolts on the pump outside and its off as long as you didn't try to turn the engine no worries on the front of the pump drive shaft is a slot that lines up with a dowel pin on the gear turn the pump until they lines up and replace everything no problem it will start

[@antonjonsson6902]

What manufacturing year and how many hours on the machine ? Good work.

[@cosmosasare7742]

But you should allow as to see how set timing

[@timd5597]

We got the pump rebuilt but still will not start any suggestions?

[@amir-khanengineer]

Vvv nice

[@DavidGarcia-rb8zp]

How did you prime this system?

[@ifitsnotbrokenfixit1193]

Perkins 🤮🤮🤮 That towmotor looks like it gets worked hard. Good job Jerry on the R&R on the fuel pump.

[@Mr.FlairWoo]

What would this job cost a guy on site not in the shop?

[@leeisenberg]

WHY does the pump shaft have a key, but the gear has NO key??...

[@jgaming8717]

What is that in the bottom of the pump with one Electric wire ?

[@TestDontguess]

Fuel shut off

[@jgaming8717]

@@TestDontguess l have a manitou m1235s turbo at work , l find out that fuel shut of wire was disconect and l cant find were it will fit . Should it go to one of the relays on the side of motor ?

[@johnwarwick4105]

If this is the fuel solenoid what is the solenoid on the top with two wires? I have several Perkins engines and non have the bottom solenoid. Only asking as working on one now with a diesel leak and wondering why there was two solenoids ?

[@michaelstjohn6086]

@@johnwarwick4105 Ever figure it out? Got one I am in the same boat

[@johnwarwick4105]

@@michaelstjohn6086 no injector pump was leaking for about a year, kept looking how big a job it was just to get pump out! Hydraulic pump failed so had to replace that and diesel leak stopped after pump change 🤷🏻‍♂️🤷🏻‍♂️work that one out ?