Extended Small Cross Section Milling -- No Problem !

This video will show you a concept to get better rigidity out of milling extended small cross section parts in a rotary indexer. There are multiple ways to apply this concept. You pick the approach that serves you best. Take a Look !!
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[@andyd7153]

Yet another great video Joe. Being a 60 year old apprentice looking over the shoulder of a true master of his craft is an honour, and with no interviews for the position, what a bonus. Thank you so much for sharing that wealth of knowledge.

[@thelbekk]

My primary take-away from this one: when planning the order of operations, remember that they're not necessarily the same operations in each possible ordering. I had a jaw-dropping moment when I realized that you were going to leave much more support for the final pass than I initially thought was possible. This just reinforces my faith in my method for approaching difficult tasks: I ask myself, "how would Joe Pie do this?".

[@LabRatJason]

I've seen those bumper stickers: "WWJPD?"

[@MichaelMoranGearHead]

I would never have imagined such an approach. I feel like I learned something important from watching this. Thank you.

[@ls2005019227]

Joe Pie, on today's episode of sharing next level wisdom..... Thanks Joe!!

[@fountainvalley100]

I’m just a garage amateur. I would have never thought to do it that way. I would have been trying to take 0.050” off and turning the part four times like Joe did at the end.

[@peteengard9966]

Another technique for the arsenal. Thank you Professor Pie.

[@roadshowautosports]

I came running, believing you’ve had accepted my challenge in doing work on a mini mill and mini lathe but that’s not the case 😢 I really would love to see uncle Pie doing work on a Sherline or DB200 Unimat, just to be amazed by the tips and tricks you could come up with to share with us. I even wanted to make a new headstock with bigger roller bearings and larger throat but all made using these mini (micro?) machines instead of a big lathe. Well, I’m very patient, uncle Pie! Still love all videos and appreciate your kindness! You made us better machinists!!!

[@robertweldon7909]

I just love how you go the plans one better and machine delicate small parts. I realize that the "plan" designers, are trying to make the part easy to make. Even so, Your methods ALWAYS come out on top. A little extra time and effort is the way to go, to make outstanding finished parts. Stay cool, and have a cold one, in the shade, Texas DOES get a bit warm, this time of year. ;-)

[@mrc1539]

Very nice Joe ! Can’t wait to see what this is leading up to . 🤔 !

[@ellieprice363]

Well son of a gun, I never thought that would work! But it did thanks to Joe’s expertise.

[@ikkentonda]

So great! I mostly make small parts and I’ve a bad habit of diving in and cutting away material that could have been helpful as support. Great lesson. Thimk!

[@be007]

thanks for the lesson joe, always interesting. cheers ben.

[@mith5168]

Joe - please do a segment on approaching the hand filing of a semi-finished part..I’m sure I’m not the only one that has screwed up at the very end of an operation by ham fisting fit/finish with dodgy filing. Bench position, file selection, order of operation, filing “assists”, etc. would be most helpful. Great video BTW.

[@howder1951]

very imaginative solution Joe, cheers!

[@KathrynLiz1]

Very clever... thanks Joe.... 🙂 From NZ... mid winter here!

[@cameronjohnston5748]

Many thanks Joe.

[@surfcitygenecarrothersabec7634]

Joe, You never cease to Amaze me with the tricks you come up with!!

[@elidorrodile9306]

As always, absolutly great.

[@angelramos-2005]

Great precision work again,Joe.Thank you.Well,here with a jacket on in central Spain.WOW.

[@TomokosEnterprize]

Hey Joe. Great post to cover some gentle procedures. If at all possible I would love to have made this from a grade 8 bolt. Nice and sharp with little time on it. You have a really fine touch on all your moves I have seen you make over the years now. Mine are similar by a wee bit but noughthing like yours. Take care and hope to see you soon my old friend.

[@joepie221]

Thanks for dropping by Dean.

[@TomokosEnterprize]

@@joepie221 Always a pleasure Joe.

[@ruperthartop7202]

Great stuff as always, thanks for sharing

[@dlstanf2]

You just make this look easy. Like a great champion, everyone thinks they can do it. Wonderful Joe.

[@TomokosEnterprize]

102 F, you are nothing more than amazing tollerating those temperatures. I start melting around 72, LOL.

[@Preso58]

Nice job on a challenging part.

[@chucksmalfus9623]

Nice Joe, have a great independence day and try to stay cool

[@jdmccorful]

Love the work around! Thanks!

[@jacqueso8424]

I have waited very long to see how small specific part like these are made. I know its bound to happen to me at some stage or another. So i say thank you so much for this "shop gem" as you would call it

[@Dagonius.]

Beautiful!

[@ChrisB257]

Valuable methods Joe - thanks.

[@Gamerock82]

Some nice practical how-to by a master of his craft. Great approach, Joe. Great results. Cheers P.S. 17:30 Love the tiny Chrysler building you made out of that second piece ;)

[@Stefan_Boerjesson]

Joe Pie, the Wizard, in action. Yet one more way to make thin things. Easy when one see it. Before, head ache thinking how to do it.

[@cyclingbutterbean]

The Professor is at it again! Brilliant Joe , just brilliant. Stay cool.

[@johntenhave1]

That was super smart!

[@davidanderson8123]

You are a wizard!

[@bkoholliston]

Another great technique! Thanks for sharing!

[@russelldold4827]

Great work! Without taking anything away from the excellence of this method, the alternative method suggested, namely silver-soldering the square tubing to a base requires it's own set of great skills around heat control and fixturing small workpieces to ensure a good result.

[@Smallathe]

Awesome shop gem - thank you!

[@takedeadaim8671]

Nice work, thanks for sharing

[@StuartsShed]

Brilliant, fascinating, enlightening.

[@BarryLitherland]

fine work

[@stephenbaker7786]

Awesome as usual.

[@JohnSmith-xs4sx]

you sir are a genius , I always learn some kind of amazing technique watching your vids......I would have never thought to do this in that way and now that I've seen it ....I realize I might need to start meditating or something before machining , maybe change my diet or hike Mount Kilimanjaro before making fixture decisions :)

[@johnfriend240]

Joe, another case of you being amazing!

[@jamesrooney5752]

Great video. Would like to see the index wheel setup behind the chuck. You whip that around 90 degrees 👍with great confidence.

[@TheEvertw]

Looks like he is using a spindexer.

[@CraigLYoung]

Thanks for sharing 👍

[@rolandspirig5153]

Great thinking🎉

[@davemoeller2101]

Have a great Forth of July. Thanks for your videos

[@ErrolLishman]

Nice work and thanks for the Metric equivalents !!😊

[@christurley391]

Thanks again

[@trevormitson6026]

Mind blowing 👍👌

[@TurningGuns]

True machinist, it's more than obvious.

[@muddkipp_1]

If you ever watch a Joe Pie video, you will learn some math❤😊

[@aquilaaudax6033]

✋🏼🇦🇺👍🏼 Our metric conversion journey started 1966

[@UncleKennysPlace]

It started in the USA around 1970, and stalled. Except for car engine sizes ... My 'Stang has a Five-Oh, baby!

[@haraldlonn898]

Thanks.

[@ormundwilliams8065]

WOW!!

[@spehropefhany]

Nice technique. Was that a block of Delrin you were filing on?

[@royreynolds108]

👍

[@mattomon1045]

gerat tekneek

[@joell439]

👍👍

[@00linered]

Is it just me, but something about the taper doesn't make sense... -Why do you have a smaller finished dimension on the end sticking out furthest away from the workholding? Isn't the deepest cut the one that is closest to the workholding where the material is the most rigid, which would therefore produce the smaller end of the finished product? -Am I missing something?

[@markdymond5352]

The geometry of a milling cutter can pull the work into the cutter

[@00linered]

@@markdymond5352 aah thank you

[@oldman6495]

102 wow 50 here this morning

[@aaronhammond7297]

Us metric folk dont mind saying half a millimeter, quarter millimeter etc, but quarter is probably the limit. Writing it down is a different story though.

[@chrisstephens6673]

Agreed but using fractions, like in the imp system, implies "near enough" not to micron tolerance.

[@Eluderatnight]

Go walk a league off a furlong pier. Sarc//

[@EdwardKilner]

@@EluderatnightThat was creative! 🇨🇦

[@jeffanderson4979]

You make it look so easy. It’s not!

[@ophirb25]

Do you even do work that is not miniature anymore? 😜😜😜

[@samstewart4807]

hi and wow.

[@ArcAiN6]

Firsties!!!

[@user-fu8lp9th5q]

Кривий Ріг 📯 вітає 🎉 всіх, мирного неба Україні

[@adrianfernandez1806]

Pure Genius