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Well the inevitable happened and Rennen broke the Stacyc 16eDRIVE hard this time! It started clicking and making a really terrible sound from the motor/gearbox assembly, so I submitted a warranty claim and Stacyc was quick to honor it. It was at my door not a week later, so I replaced it. I didn't see instructions for the 16e Brushless on their site and the package didn't contain paper instructions, so I decided to document my process in replacing it.
Hope this helps anyone who's kid rides as hard as mine and will most certainly be breaking a gearbox soon enough!