All the years of machining, and metrology, that is the first actually seeing a taper mic. Thanks Keith.
@andrewstoll45484 жыл бұрын
I'd never seen a tap mic.
@barstowtovegas85744 жыл бұрын
Yep, I've been in the game 40 years and on some places with a lot of inspection gear and I've never seen one either.
@greasemonkeypol4 жыл бұрын
same
@SuperAWaC4 жыл бұрын
there are also micrometers to measure chamfers, radii, internal tapers, all sorts of wacky things that if you were to buy them all you could probably just buy a cheap manual CMM instead
@phillhuddleston94454 жыл бұрын
@@SuperAWaC The problem is you have to remove the work from the machine to use a cmm.
@davidstreeter94264 жыл бұрын
Keith, in 84+ years I had never heard of a taper micrometer. Thanks for enlightening me!
@amazonianm88764 жыл бұрын
I have never seen or heard of a taper micrometer before in 50 years of engineering. I served my apprenticeship in a company that made components for the aircraft industry in the UK and spent time in the gauge room and I never saw one of those or in any of the other companies that I worked for. Regards from Redruth Arnold
@f.g.hammer68144 жыл бұрын
First time i see a taper micrometer. Thanks for this interesting video!
@scotty3621004 жыл бұрын
One is red brass, and one is yellow brass. If you look through Grainger, and McMaster Carr, red brass fittings are listed as such, and is what we use on high pressure steam in the Pipefitter Trade. Its higher content of copper (thus redder color) makes it a much better material for the high temperatures, expansion and contraction, erosion (wire drawing), resistance to de-zincification, and pressures of steam.
@douglaspierce3164 жыл бұрын
if math was taught in a machine shop in school I would have learned more. this makes it way more interesting. thanks for the lesson. as always I love your shows. thanks
4 жыл бұрын
@@marionette5968 Many people in the U.S.---esp. women---look askance at "manual" skills because they are associated with phrases like "blue collar, working class," etc. and because there are fewer employers? hiring many people with those skills. With that shrinkage goes apprentice 'programs.' Also, often the ilk of students 'consigned'? to such programs were there because of rebelliousness & lack of creativity......to adapt to changing circumstances.....
@bill36414 жыл бұрын
@@marionette5968 Years ago I bought a Burke mill that came from a local high school when they purged the " skills " classes . I now have grandsons , 11 and 13 that are showing some interest. 1 teacher and 2 students is not a bad ratio .
@googleuser8594 жыл бұрын
I've never heard anyone say boller so much in my life. Great video.
@evanpenny3483 жыл бұрын
Bowlar?
@littleworkshopofhorrors23954 жыл бұрын
Joe Pie does an excellent video demonstration of threading to a shoulder using a foolproof (?) technique.
@BravoCharleses4 жыл бұрын
What's the technique?
@littleworkshopofhorrors23954 жыл бұрын
@@BravoCharleses tool upside down and running away from the chuck. Worth giving a try if your reactions aren't up to stopping the cut at just the right point. If you haven't heard of Joe Pieczynski, where have you been? 😑
@BravoCharleses4 жыл бұрын
@@littleworkshopofhorrors2395 Cheers!
@Craneman4100w4 жыл бұрын
No fair, Joe's a real machinist. :-)
@littleworkshopofhorrors23954 жыл бұрын
@@Craneman4100w indeed he is.
@garyw.elmqurst62724 жыл бұрын
Thank You for your time to teach but also tell how things are made. I really like the Turning Tapered Threads.
@ralfie88014 жыл бұрын
That was a fine job you did there sir, plus you helped keep an old piece of history alive by remaking that part. I'm glad there are people like you that don't mind manufacturing the unobtainium parts for these kinds of projects.
@eddiekawecki25104 жыл бұрын
Great job Keith! Never be afraid to share the little glitches that may happen during a job, we learn a lot from them. Thanks.
@luckylouie85012 жыл бұрын
Quick fix is bore out broken section then, re-tap internally to suit, turn a nipple to thread into bored and tapped section. I have had to do just that a couple times in the past. As I said it is a quick workable fix in an emergency. You did a very fine job doing it the long hand version.
@barryphillips73274 жыл бұрын
My father would understood all this better than me, he made many pieces on his old lathe. He once made a special nut for a Russian tractor, the nut had five threads inside it, the dealer for the tractor wanted $2000 for the nut, dad made it for $300! Dealer wanted some to sell he said No thank you! With all this work, then the locomotive owner wonders why the repairs cost so much. Great job Keith, pity for such a nice made piece to end with marks from a pipe wrench, but that is how he wanted it.
@kentonyoderii34439 ай бұрын
Just another day in the shop of a true master machinist !! God blrss you sir
@CaskStrength7774 жыл бұрын
I had to see what everybody was saying they've never seen- because I work with some entirely unique tooling that's fairly exotic. Congratulations- I get exactly how it works, but here's a rare example of a tool I've never seen before either! Very cool- I want one now
@butchdodds45304 жыл бұрын
Learn something new every time I watch one of your videos. Most times more than one thing. The taper micrometer is something I had never heard of before. Of course, I am not a machinist either. The only machining I ever did was way back in junior high school. That was 54 years ago! Enjoy your videos.
@bcwrangler4 жыл бұрын
Great video Keith on taper turning, also I had never heard of a taper micrometer before. Thank you!
@davidjanis19974 жыл бұрын
I am a woodworker. But I always watch your videos, I guess because metalworking makes woodworking look alot easier! However when I saw the subject of "TRY-Cock" I knew exactly what it is used for! Regards, David J. Janis
@Prosecute-fauci4 жыл бұрын
I'm..... Gonna be honest with you.... I messed up. Thanks bud, I'm a layman when it comes to machining, but I'm certain you had machinists yelling at the screen when you made that adjustment. I love the honesty
@MrBanzoid4 жыл бұрын
I've never seen a taper micrometer before. Combining a sine bar with a micrometer is a really ingenious idea.
@ottostasi1974 жыл бұрын
really cool to be able to make parts like that , thanks for the video
@gerardchaline98883 жыл бұрын
I love watching your videos, I am an amateur machinist and I have learn a lot over the past few years, just watching your videos. I wish I could have a taper attachment on my lathe it would make machining tapered threads so much easier.
@martindworak3 жыл бұрын
Awesome video, one of my favorite channels on YT. I was watching one of the amazing Tom Hanks war movies but, I think Tom will have to wait as Keith’s content is just a bit better. 😉
@colinhughes14664 жыл бұрын
I quite agree with Charles Ham, I suspect 'brass disease' is caused by the de-zincification of the brass. In the UK we use gunmetal or as Mr Ham suggests lead free bronze. My Yarrow boiler has many such fittings.
@homeryoung74364 жыл бұрын
Thanks Keith
@GeorgeWMays4 жыл бұрын
You made my perfect Friday morning. A cup of coffee and a new Keith Rucker video. Thank you.
@paulputnam23057 ай бұрын
That was definitely awesomeness Extreme. Thanks for sharing.
@sunny711694 жыл бұрын
Talk about job satisfaction! You can hear the pride of a job well done in Keith's voice at the end of the video. I totally agree my friend. There is well deserved feeling of accomplishment when machinists or cabinet makers skillfully create something useful and beautiful from raw material, whether a professional or a hobbyist.
@precisionmachineshed4 жыл бұрын
Looks good as always. I've always wanted to try tapered threads but never really had a reason to do so. Really looking forward to the metal planer running!
@johnmcdyer72974 жыл бұрын
Great job kieth
@adjustablehammer37494 жыл бұрын
I love how you say boiler ❤️
@bhoiiii4 жыл бұрын
I didn’t know that the taper/angle micrometer existed. Thanks for the video.
@phillhuddleston94454 жыл бұрын
Same here, I've been a machinist for over twenty years but it really doesn't surprise me that it does exist I've just never seen one.
@kevinmartin77604 жыл бұрын
In the final stages of cutting the threads around 23:00, the cutting seems to happen intermittently, as if the work is off-center from earlier passes.
@Craneman4100w4 жыл бұрын
Obviously. The chuck either wasn't tight enough or he took to deep a cut and moved it. I personally would have put an indicator on the piece and recentered it before "finishing" the thread. He doesn't usually mind the mistakes.
@lawr464 жыл бұрын
I wondered if I was the only one that noticed that, something happened at around that time. Most likely Keith had the tool dig in hard at the root of the thread & pulled it off center in the chuck, you can see it wobble & as you mentioned the intermittent cut.
@svenschlenkrich4 жыл бұрын
Unfortunately there are several things gone wrong here. Keith should have mentioned if he cut the tapered thread profile parallel to the center line or to the taper. That's a huge difference if you want to get a good seal without using teflon tape like a plumber. It also depends on what profile the thread in the boiler sheet has and how it was cut. As well as the run-out after switching to the second thread, it doesn't look like both threads are concentric with all the wobbling. At least the valve seat was cut at the end, but lapping on such a high rpm is not a good idea, to get a nice finish. Usually the lapping is done in 3 steps with coarse, medium and fine lapping compound. Standard brass is not the right alloy for steam boilers as it is usually sensitive to dezincification.
@royreynolds1083 жыл бұрын
@@svenschlenkrich Usually the threads in a boiler are made with a tap.
@ellieprice33962 жыл бұрын
Nothing wrong except the tool wasn't quite sharp enough for those last very light cuts. It was cutting and skipping intermittently.
@danbreyfogle84864 жыл бұрын
Very nice looking project Keith.
@johnroemer52424 жыл бұрын
Loved the explanation of the taper attachment. Thanks. Nice video.
@myenjoyablehobbies4 жыл бұрын
Nice, Very Nice machining job Kieth. Thank you for showing a lot of the machining process, very enjoyable video to watch.
@rsitch14 жыл бұрын
You are Outstanding my friend!!’ I’ve heard of tapered threads yet I have never seen one maybe on pipe. Watching you ensiles in me to be a better carpenter. Thank you for sharing... Bob
@philbohrman39183 жыл бұрын
Nice work, Keith.
@monadking27614 жыл бұрын
Nice job on the taper, I never knew why a taper is needed on a lathe since I bought a used one last year. I thought all I needed to do was adjust the cross cut on my compound. Being a retired electrical engineer, I mentor students in a high school Robotics class and that is the first time I ever saw a taper used. That was very interesting. I can't wait to get a tread wheel for the apron on my Lablond Regal round head 15" and cut threads. Thanks again for another great video! The public schools are trying to bring shop classes back. Typical hindsight is 20/20.
@RobB_VK6ES4 жыл бұрын
That is good to hear. Kids were sold a lie years ago down playing blue collar work as being below them and they should all aim for alternative careers. Problem is not everyone has the inclination or aptitude to be an IT god. Sadly many of them now wait tables in the "hospitality industry" or the like having turned down a career path that was better suited to their skill set. Despite the downturn in manufacturing in Western country's there is still plenty of work in maintenance and repair where every day is different with new challenges . Leave the production line work to the robots, making the same widget day in day out is soul destroying.
@monadking27614 жыл бұрын
@@RobB_VK6ES Rob, We mentors even coordinate tours with our sponsors for the Robotics team, so kids get to see what the real workforce is like then ask them, what they think. We tell them, it doesn't matter what you do as long as you enjoy what you do, then it's not a job! But don't give up on education because it opens other doors. Now our government is starting to put investments into the publics school systems where before they only offered tech schools but, those kids are getting a bad rap. I went through a tech program at my iner city high school system back in the 70s and could not get a good job until I joined the Navy and was recognized for my knowledge and background. I went through their schools and worked on the Corsair II, A7E jets electronic systems on the flight deck of the Eisenhower. Because of that it opened doors and was a very nice career.
@BruceBoschek4 жыл бұрын
I bet after those two pieces have been heated up for awhile the colour difference won't be a big deal. Fun project and very instructive. Thanks Keith!
@a5wr1ght4 жыл бұрын
The color difference is a symptom of a bigger problem.
@johncoops68973 жыл бұрын
They are different materials, so the colour is not of relevance. The material of the new part is probably wrong for this application.
@qzorn44403 жыл бұрын
wonderful thread info video....sure seems like there should be a simple fast safe way to contain the metal chips. even small parts make a big clean up mess. i watched a video on huge rocket aluminum panels being honeycombed with the subtractive waste going everywhere. the egg head rocket scientist pleased as punch describing this space age multi axis milling machine. then the crew was sweeping the floor and blowing off the huge machine just to send all the special metal back to make the next panels. a great opportunity for a 3rd party do it different inventor. thanks a lot..:)
@johncornell134 жыл бұрын
Keith, that is an awesome video, the machining calculations amazing. A great job, congratulations.Johnny in Oz
@buckburton73184 жыл бұрын
A master at work, I'm not a machinist so it's all new to me and I find it absolutely amazing.
@benadams82874 жыл бұрын
Nice job on that tapered thread
@johnjohn-ed9qt4 жыл бұрын
Sure. Rub it in that you have a taper mic for this. Nice demo of setup for the taper setup and a fine job in all. I have worked with guys that hate using a taper attachment, but I actually love it. They would always set gibs too tight and end up with rough feed. For plain turning, no need to back out for clearance, as properly set gibs on the guide bar will give a few thousandths backlash. Course, doesn't help when threading. For long taper thread runs (studs, cocks, and so on, to go through sheets), it was, in many shops, practice to run the thread out of the taper rather than stop at the fat end like a pipe thread. This prevents the fitting from jamming without a seal. You can see the run out approach the sheet easily, and can still maintain a seal and strength even if one or two turns of incomplete thread go below flush. Glad this was 3/4 per foot, not an odd on (1-1/4 per and 1-1/2 per not being uncommon for plugs and appliance fittings)
@tomxhd80914 жыл бұрын
watching a master write poetry in metal
@garymucher95904 жыл бұрын
Nice project there Keith. Looks like that will be fixed for years to come now... Thumbs Up!
@MrMichaeljab4 жыл бұрын
At 28:27 you retract the tail stock quill a tad bit too far and it releases the drill chuck arbor. You can see it seating again as you extent the quill at 28:43. No harm done.
@johnwarkentinnikiskialaska83644 жыл бұрын
You are a Master at what you do
@rayfalcoa19554 жыл бұрын
always interesting ,thank you keith for sharing with us..........
@jessjulian94584 жыл бұрын
Thanks, I have wondered how that was done. I'm new to metal working, and that was pretty exciting to me and educational as well.
@ruperthartop72024 жыл бұрын
Nice work Keith. Would be great to see it in action. Thanks for sharing
@howardosborne86474 жыл бұрын
Keith, that is a novel micrometer. I've never seen one like that before. On running the 7 tpi thread to the shoulder,the technique I often use is to put the headstock drive gears in neutral and just rotate the chuck by hand. It is only a short thread and there is no likelihood of a crash into the shoulder. The upside down tool and cut away from the shoulder technique is also good in these circumstances.
@welshpete124 жыл бұрын
Such unassuming skill ! thank you for posting !
@ELearnITI8 күн бұрын
Before threading, show the setting of the taper turning attachment..................please reply
@victoryfirst28784 жыл бұрын
The explanation is right on about the taper. What I would like to know is where did you find the taper micrometer ??? Thanks Keith.
@houseofsteinert4 жыл бұрын
I would love to see more about the stocker engine. It's just a small part of a locomotive but engineered interestingly on its own.
@elsdp-45604 жыл бұрын
THANK YOU...for sharing. A very nice job enjoyed very much.
@FKreider4 жыл бұрын
I was always told that brass should not be used for boiler fittings as it is susceptible to dezincification. I was taught to always use bronze.
@chrisarmstrong81984 жыл бұрын
I've heard the same thing. The original part looks pinker than the new one, so it may actually have been bronze, i.e. an alloy of copper and tin, with little or no zinc.
@FKreider4 жыл бұрын
@@chrisarmstrong8198 Yes you are right, the original parts look to be bronze.
@barstowtovegas85744 жыл бұрын
Great video this one. Thanks Keith
@leedale400815 күн бұрын
Nice job 👍
@charlieromeo76634 жыл бұрын
Nice work.
@peterhansen82164 жыл бұрын
And as soon as they get the valve back they are gonna ape it with a pipe wrench.
@UncleKennysPlace3 жыл бұрын
Yeah, a nice strap wrench comes to mind.
@phildcrow4 жыл бұрын
Interesting and informative as always. Thanks, Keith!
@theflyingscotsman99024 жыл бұрын
Nice work !!
@marvinmoss97493 жыл бұрын
Great job loved the video
@tomthumb30854 жыл бұрын
Great, really interesting video, thanks Keith.
@cavemansmancave90254 жыл бұрын
I did my first taper and tapered pipe thread on a 16” Monarch. Sadly, it wasn’t mine and the company I was working for sold it. ☹️ I used dial indicators to get the taper right. I’m not sure if it was perfect but it worked perfectly so I guess it was close enough. Nice video as usual. Thanks, John
@toml81424 жыл бұрын
You can make the same measurement over the whole length of the taper tachment with the cross slide for a more accurate measurement
@johncoops68973 жыл бұрын
Yes, but then the maths would be far more difficult. In the video he based the calculations on One Foot, which was what, 85% of the entire length of the bar. Watch again from 10:26. He is deliberately starting at the pivot point, rather than the farthest end of the whole bar. Remember, he's American and has the limitation of working with a base 12 (Inches to Feet) specs and numbers. The taper spec is 3/4" per Foot, and Americans are comfortable with working in divisions of 12. HIs Taper Micrometer is working in Thou per Inch, so it's very easy to measure & calculate the adjustment in Thousandths of Inches based on a 12" run of bar, but it'd be an absolute bastard to calculate if it was based on the whole bar which is (say) 1ft 2.678" long. That's because you'd have to convert the whole bar length to decimal inches, then factor the adjustment it with complicated calculation the (Micrometer) Thou per Inch into the required distance. Basically, Keith rounded his bar length down to 12" to simplify the calculations, just like Metric folk would round the bar length down to multiples of 10cm or 10mm or whatever, just so they were working with whole numbers rather than something odd like 326.792mm. Anyway, it's largely irrelevant for such a low-tolerance component. The original female tapered thread might not be accurate anyway - no point making the male 0.001% accurate if the female doesn't match. The whole idea of a tapered thread is so it'll seal even if there are slight inconsistencies, which is inevitable. It's brass, not Carbide so the threads deform to match each other., and if any issues they can use some thread sealant in there.
@kermitfrog18974 жыл бұрын
Enjoyed the video. Using brass for stem is a no-no, it will erode. They use a specific type of bronze.
@ROBRENZ4 жыл бұрын
Taper per foot is diametric change not per side. ATB, Robin
@gottfriedschuss59994 жыл бұрын
Hi Robin, I was looking for someone who had already commented on diametrical change vs. per side. I didn't expect to find myself in such esteemed company. Your note is brief and to the point. Mine is not; I thought I would offer a bit more explanation. NPT (National Taper Pipe Thread) is 3/4" per foot _diametrical_ change. Equivalently, this is 1" per 16" or 1/16" = 0.0625" per inch, again, diametrical change. The angle per side ( _not_ the included angle) is determined from a right triangle whose height is 1/2 unit (if the diameter is one, the radius is 1/2, which is the height of the triangle) and whose base is 16 units. The angle is then given as arctan(0.5/16) = arctan(1/32) = 1.7899106 degrees or 1 47' 23.68". The included angle is twice this, or 3.5798212 degrees = 3 34' 47.36". I've never seen a taper micrometer, but it looks like Keith used the included angle to set his taper attachment and then committed the same error with the taper micrometer. I can't tell if it is the power of mental suggestion or an artifact of recording, but it looks to me like the taper on the new part is larger than on the old part. Best regards, Gottfried
@SuperAWaC4 жыл бұрын
I have never done boilerwork but I believe that these aren't NPT threads but just tapered threads, correct me if I am wrong, but there is no strict standard for old boilers
@gottfriedschuss59994 жыл бұрын
@@SuperAWaC Sorry. I could have done a better job writing the above. Where is my @!#$%^ editor? I was trying to make the point that these tapers, including NPT, are measured as the _diametrical_ rate of change per foot vs. the _per side_ rate of change (taper). Pipe threads on older boilers often used 12-series threads ( _not_ NPT). Still, they were tapered 3/4" per foot _diametrical_ rate of change (taper). As another example, sometimes boiler staybolts were threaded with a taper. These varied from shop to shop from 3/4" to 1-1/2" per foot. Again, this was _diametrical_ rate of change vs. _per side_ . (Note: Staybolts were sometimes threaded with 55° threads, not 60°. I don't know if these are truly British Standard Whitworth threads, but before you ruin a boiler staybolt thread by chasing it with a 60° tap, confirm the thread form.) The observation that Robin and I are making is that we think Keith conflated the taper as _per side_ instead of what we believe is the correct 3/4" per foot _diametrical_ taper. [Robin, if I'm misrepresenting your view, please correct me.] Hope this helps. Best regards, Gottfried
@SuperAWaC4 жыл бұрын
@@gottfriedschuss5999 ah i misunderstood, fair enough
@a5wr1ght4 жыл бұрын
@@SuperAWaC there is a strict standard. To find it, you have to use old editions of Machinery's Handbook. They plainly call out boiler tapered threads and washout plugs.
@odiesclips7621 Жыл бұрын
Very nice work, Keith!!
@RockingJOffroad4 жыл бұрын
That is a micrometer that I have never seen, Interesting! I thought you were moving the taper attachment the wrong direction, I was correct. Would it be better if the valve body was made from bronze, stronger than brass? The bonnet looks to be red brass which is really a bronze.
@stuarthardy46264 жыл бұрын
Keith Typical case of de zinkifcation ie using brass in a boiler. The sink is depleted from the copper and results in a very weak item. At an extreme case in the foundry at the iron works they had coke fired core dryers any brass fittings in the crane electrics turned pink and could be crushed by hand . Always use bronze for any boiler fitting or bushing that is in contact with the 💧
@63256325N4 жыл бұрын
Well done. Thanks for the video.
@naignildoi826 Жыл бұрын
when you cut treads and engage a number. What are the other 3 numbers used for????
@terry61314 жыл бұрын
If you watch it at 2x speed, when he's cutting the coarse thread the material must have got thrown out of center 22:58 and is why the threads were tight. Also, could he have not made some undercut at the top of the coarse thread to all the two sections to mate fully? Was the top phosphor bronze?
@UriahProst4 жыл бұрын
I seen that too.. And he drilled the cross hole off center..nearly drilled it at the edge instead of the middle like the original.
@Craneman4100w4 жыл бұрын
@@UriahProst I actually enjoy watching his videos for errors and omissions.
@xenonram4 жыл бұрын
@@Craneman4100w He's doing pretty good for a hobby machinist doing machine work on the weekends.
@xenonram4 жыл бұрын
The threads are not bottoming out at the end of the threads (where you suggest an undercut). The end of the part in the chuck is bottoming out inside the hole of the packing nut (the part he's screwing on to test fit). You can see on the original, there was no relief at the base either.
@UriahProst4 жыл бұрын
@@xenonram He's a professional tho. He works for a steam train museum.
@renoszervopoulos3134 Жыл бұрын
Hi,Keith!!!i really admire your videos where you show things that are very difficult to see around...but i have a difficulty of understanding the way the tappered threads work...if the carriage of the lathe slides in parallel with the stock,how is it possible to thread conical???i know you can make conical cuts by using the upper support of the lathe in an angle or by moving the center offset...but threading makes me get confused...please it would be a pleasure for me if somebody could explain...thanks again for sharing your knowledge...👍👍👍
@rennkafer134 жыл бұрын
"There are usually three of these... sometimes two, sometimes four... five is right out." What I wish Keith had said.
@zachaliles4 жыл бұрын
The holy try cock.
@highpwr4 жыл бұрын
Nor shall the count be one... only to be followed by two...
@rennkafer134 жыл бұрын
It's always gratifying when someone gets the reference.
@royreynolds1084 жыл бұрын
The proper word for these valves is "try-cock" not "tri-cock" for trial not for three. If there is only steam from the bottom or lowest valve then the appropriate action is pull the fire, dump it, or put is out.
@danielcobbins90504 жыл бұрын
Brother Maynard.
@toolbox-gua4 жыл бұрын
Very nice. Enjoyed a lot.
@jake37684 жыл бұрын
Where can I find one of these micrometers? Taper mic dont bring anything of interest up on google, many thanks great video
@ianrobinson5094 жыл бұрын
Keith what worried me was the taper thread depth, or lack of. The guy with the wrench who broke the original would make short work of the replacement! Liked the taper mic though.
@johncoops68973 жыл бұрын
Agreed - the new "threads" looked like scratches, and were not fully formed. I couldn't even see any threads when compared with the original - refer video at 31:28
@mrayco4 жыл бұрын
Couple days later I have made something similar two start screw 6 tpi od is almost 3/4 Acme thread that was a bit challenge I also made tap for the bronze nut it has broken old bronze screw and it worked great the new screws made it of stainless-steel. 😀😀
@kevinmartin77604 жыл бұрын
The original part may have been bronze rather than brass. When exposed to boiler water (not just steam) the zinc will gradually leach out of the brass leaving the metal brittle. Bronze is not prone to the corresponding effect of tin or lead leaching out.
@5Breaker2 жыл бұрын
Why did it start wobling from one (film) cut to another? 23:00
@richardbradley9614 жыл бұрын
HI KEITH, IN THE U.K. ALL FITTINGS THAT GO IN A BOILER ARE MADE OF BRONZ. WHICH MIGHT OF BEEN A BETTER COLOR MATCH! . REGARDSAND, TA FOR SHARING..
@siggyincr74474 жыл бұрын
I was thinking the old stuff looked more like bronze.
@Blackcountrysteam4 жыл бұрын
I thinking the same was self ! Was jus about to write nice job Keith never turned a taper thread myself but surprised bt your choice of material !
@cooperised4 жыл бұрын
Isn't it a safety issue too? Many brasses will dezincify and eventually become brittle when immersed in water, worse when it's hot...
@siggyincr74474 жыл бұрын
@@cooperised I don't think that the zinc can migrate through the brass that way. You might get a surface layer deprived if it, But it should change the metal as a whole.
@cooperised4 жыл бұрын
@@siggyincr7447 Unfortunately I think it can... www.werc.com/2016/07/28/dezincification-failure-of-brass-components/
@orangmakan4 жыл бұрын
That came out quite nice !
@nipz80534 жыл бұрын
Joe Piezinski had a great method for cutting threads away from the work. But interesting video all in all.👍
@rudiskopal21363 жыл бұрын
Kieth, Mate you always have the best gear to do any job. I need an attachment like this for my lathe too now & how does that thing work anyway?
@bobvines004 жыл бұрын
Keith, this was a very interesting video. I've never seen a taper mic before. Also, Joe Pieczynski did a video showing an easy way to safely turn threads that run into a surface like your 1-1/8 threads did. If I remember correctly, he used an upside-down cutter from the back side (with the lead screw turning backwards, I think?) and started each cut at the surface, cutting towards the tail stock. There's no chance of crashing into the surface that way. If I ever get change gears for my old lathe, I'll start re-learning how to cut threads, including using Joe's technique!
@SuperAWaC4 жыл бұрын
i save myself the setup time and turn the chuck by hand at the end. joe's technique is more for manual production setups.
@nicksennett3864 жыл бұрын
Bob Vines I tried Joe Pie setup with an upside down threading tool. In the end my quick change tool post was too small for the arrangement
@ts71134 жыл бұрын
What is the best way to measure the taper if you don't have one of those fancy taper micrometers?
@iliketobuildstuff70134 жыл бұрын
You could probably do it with a couple dial indicators (one on the z axis slide (in line with the spindle)) and one in contact with the part and move along the length of the taper, then you have your two sides of the triangle and you just need to do some trig to get the angle
@iliketobuildstuff70134 жыл бұрын
At least that's how I would do it..
@xenonram4 жыл бұрын
@@iliketobuildstuff7013 well, you wouldn't need to do any trig in this scenario, since it's 0.0625" of rise per inch of run (¾"/12"), but for angler measurements you would.
@kevinmartin77604 жыл бұрын
Both before and after the turning pass at 15:00 you can see regular stripes in the finish. I'm wondering what causes that. I can't quite tell if the stripes are at the same Z position on successive passes.
@argee554 жыл бұрын
Thanks for another great video.
@databoy20104 жыл бұрын
When measuring the TPI for tapered threads is the specification based on the cylindrical axis or the taper? Obviously it is much simpler to manufacture based on the cylindrical axis but I was curious what the definition actually says.
@climax5224 жыл бұрын
Isaac T. My take on this is that the pitch is generally measured from the 'cylindrical axis'. Thus, when you check the taper thread with a thread gauge there is a slight mis-match. The 'steeper' the taper, the greater the mis-match.
@mikeyd69574 жыл бұрын
Taper mic for making taper pins. 0.0208 thousandths per inch. I noticed a square corner at the bottom of the 7 pitch thread. Shouldn’t there be a stress relief radius in the corner?
@johncloar16924 жыл бұрын
Grate video Keith thanks of sharing.
@johncoops68973 жыл бұрын
No grates shown here. It was a lathe machining some brass.
@thetruth156real34 жыл бұрын
When ever we at Orchid Engineering make anything we have to send the original material away to be analysed, they tell us the exact metallurgy and we order new stock. That way it conforms to their safety standard.
@BravoCharleses4 жыл бұрын
Would it have been easier to cut the coarse threads up to a hard shoulder by flipping the tool, starting against the shoulder, and running the machine in reverse?
@LambertZero4 жыл бұрын
On top of already mentioned issues, it's a bit of a PITA to set up the tool upside down, because you need to set it up higher than you normally would and the toolpost is not designed for that. You can certainly do that, but it's not like wham-bam, you start threading. You gotta figure out if it's worth it.
@phillhuddleston94454 жыл бұрын
You have to flip your threading tool upside down and if your lath is not really ridged your threading tool will want to climb upwards causing chatter and possibly moving the tool destroying the part.
@machinists-shortcuts Жыл бұрын
@@LambertZero You can use an internal threading bar at the rear of the part instead of turning the tool upside down.
@mylesdw3 жыл бұрын
At the end of each threading pass, when the feed stops and the tool pops out quite briskly at the same time, what are you doing with your hands?
@nixxonnor4 жыл бұрын
It looks beautiful. Just like the (Steam) Valve logo. At 22:58, when there is a transition in the straight threading job, the piece is showing quite some wobble. Will that make the fit tight?