How To Make Rust Repair Panels Step By Step - Metal Shaping Shrink Stretch Profile Dies

On this episode of Make It Kustom, I repair a VERY rusty door on Jordans Model A Roadster.
Heat shrinking, kick shrinking, stretching, home made tools, profile dies for the power hammer, TIG welding and more!
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[@markdouglas5542]

A joy to watch

[@usmclee65]

Give a shout out for Half Ass Kostoms, Brents shop burnt to the ground, we need to help him out rodders !!!!!!!!!

[@naimatakku]

That door definitely looked unsalvageable. And you made it look so easy. Your videos always inspire me to learn metalworking.

[@tommyconner1467]

Anything is fixable as long as you have patience and willing to fix it, this wasn't a bad fix, just had to have the knowledge and tools to actually fix it

[@АндрейДыбцов-и2щ]

Привет, Америкинец! Я из России! Мой дед освобождал Европу от фазыжма! У тебя в Америке не было войны! По этому у вас так развито машиностроение. Но ваши Президенты США, которые хотят править над всем Миром, заблуждаются. Россия будет править всем миром. Россия покончит с войной. В мире больше не будет войн. Америка угаснет. Переезжай в Россию! В Ростовскую область, с.Новобатайск! Дыбцов Андрей.

[@vdubjunkie]

This is basically exactly what I need to do to both my doors. Mine might be slightly less bad, but when I replaced the outer seal on the right hand door the other day.. yikes! Thanks for inspiring me and showing how it can be done.

[@francissimpson7970]

Hey Carl Brent’s shop burnt down

[@franksgarage8551]

Im learning so much from your videos,Karl. I appreciate the time you take to explain everything in great detail.

[@erniehoffer1784]

Great explanation. I am 75 years old. I remember my Dad doing medal work. Thank you.

[@bennettscustomsco]

Come back Ricky! This door ain’t going to fix its self! 😂

[@MakeItKustom]

Haha coming!!! Lol

[@garysargeson2539]

Great night Jordan

[@Phil222425]

Love your work, almost a shame to cover it with paint, I wouldn't........

[@MakeItKustom]

Thanks Phil!

[@kirkoglesby6175]

You know you're a fabricator when you pull out every tool in the shop to make another tool. Outstanding video, Karl!

[@Timbo428CJ]

Dude, you made that so fast... The dies were the key, well done mate !

[@gregjobson4844]

Nice work Karl, the power hammer certainly makes the forming much quicker. It looks like you are enjoying your trip down here.

[@robschaffer2189]

It was really cool seeing you use all of the metric tools... the metric slapper, metric dollies, metric stretchers... 🤣😆. That looks fantastic!

[@georgerodriguez6328]

Noticed all the tools in that shop were brand new. Looks like someone just went out and bought them , I don't think they are real fabricators.I did not see anyone trying to learn anything from you.just a few people in the background walking around doing nothing. What do they know? You are probably the first one to use those tools! Anyway get back on your own projects I learn something new with every video! Keep up the good work!!

[@russtuff]

So cool, thanks for taking us through each step.

[@T3glider]

Like a 3-year old, I can only say, again, again … more?

[@williamwhitman6874]

Considering once this car is finished no one will see that door bottom, you should frame it instead and put it in your ads

[@jeffcarrington7411]

Love how in depth your videos are! A true inspiration to start medal forming.

[@larryegilman1]

Karl, we appreciate you spending the time and showing us every detailed step in restorative metal working in your videos. The videos are long enough for us to grasp the techniques used and appreciate the depth of the process involved. Incredibly labor intensive 👍

[@MakeItKustom]

This one sure took a lot but damn good fun

[@OuterRim47]

@Make It Kustom it's all supposed to be fun or it's not worth it. That just makes it work at that point

[@dancarter482]

@@MakeItKustom _ALCHEMY_ !

[@GetRealwithMike]

Time for a full-time TV show.

[@Mattlawton-ft6ew]

​@@MakeItKustomthats also the driver door in England to 😁👍

[@richardhenderson888]

Hey, youre in my backyard, just down the road 230km 😅 Great content as always Karl 🤙 and enjoy those bushchooks 🍻

[@C38044]

Muito bom seria um sonho saber 50% do que esse cara sabe, Sou Brasileiro

[@TriXsterTriXster]

fun! ... you must of found that door at the bottom of the ocean lol

[@MakeItKustom]

Lol bout as rough as it gets

[@robertjones1709]

You are becoming World renown ! Karl. Nice work as usual really cool to see the Metallurgic Technique come through on that Obliterated panel , and breathe new Life into it! 😮Wow! Keep em coming Don't stop now on account of Us watching It's Never too long when we are learning! Great content bud. Hope to see the outer panel join in on the next one 👍

[@KRB81]

Bad Chad is the real star.

[@tryphontournesol427]

There are plenty of stars in the sky.

[@robertjones1709]

Then there are Rising Stars as well. Karl Fisher is one of them. 👍

[@boatbeard7767]

Welcome to Oz mate. You are right, got a lot done in this video. Great to see that metal flow in your hands... Just to think, I'm only a quick 28hrs drive away if I wanted to come to see you too! :)

[@johnvaccaro7001]

I absolutely enjoy your videos, you are a very talented young man, your corner of the internet is where i like to be and thank you for what you do, carry on!

[@SchysCraftCo.]

Awesome job guys. So happy to see this video guys. Can’t wait to see what next. Keep up the great craftsmanship and hard work my friends. Fab On. Weld On. Keep Making. God bless.

[@klanglala7577]

That was an amazing video! All the techniques were awesome. I love working with metal as an amateur and today I learned a LOT. Thank you for sharing your skills and knowledge with us!

[@simonilett998]

Was good to meet you at Jordans last week, Karl. Mad skills as always mate, hope you're enjoying ya trip to Aus👍🇦🇺

[@dawayneduffy3509]

Welcome to down under man.. I hope you have a great time while you're here 👍.

[@peterbonnici1723]

Funny as Fark , Your even starting to sound like an Aussie, good to have you down here Karl, LEGEND

[@danielbuckner2167]

Love to see more roadster custom work Karl.

[@ronmurphy9819]

You make it look so simple. Now all I need to do is ether buy that power hammer or build one myself, and it seems as though you might have that covered too. You impress me each and every time! Thank you so much.

[@doctormengele961]

Love your work mate , your a f ing genious a true craftsman 👍👌

[@josemacon7385]

Great craftsmanship! Can't wait to see more!

[@daleking8529]

Beautiful job on the door! You guys know how to have a good time!

[@toodjackson4438]

Most people don't have a clue to how much work it takes to do it the right way

[@johnmitchell4242]

Karl, my dad hated face masks ( claustrophobic) so when grinding off rusty dusty metal parts he would stuff two loose pieces of cotton wool up his nose so as not to breath in lung gunk as he called it - please Karl look after yourself mate you are a brilliant fabricator ... 😊

[@franklindner8259]

Your sheet metal skills are leaping upward

[@squirrelsworkshop]

Dang, so much more patience for old rusty metal than I have. Nice work

[@worthmor5146]

Your music selection is much better now on your videos! Good work!

[@joecioe8566]

amazing body word. I enjoy seeing you and Jordan together again.

[@jman6030]

The scrap pile is very useful most of the time eh lol..awesome job man 😉

[@MakeItKustom]

Thanks man I do love a good pile of scrap

[@boxer71c55]

You are amazingly skilled at something thats a dying art. Especially for your age bud, Its so refreshing to see. Excellent job on a panel that most people would consider too far gone.

[@deanmarskell1518]

Fantastic Karl your skills are amazing well done love the channel and what you do ♥️

[@flatworm00]

Really amazing! Super craftsmanship

[@eugenefernandez3351]

DUDE YOU'RE AWESOME !!!!!!!!

[@Michael-dh1xr]

Must be cool to globe-trot over to Aussie land….I’m learning a lot from your videos, doing patch panels (fender corners, body) on my ‘35 Chevy Master sedan… Great technique… thank you

[@petar443]

Hello Karl. Do you consider making a future video about the bullseye pick used in restoration and sheet metal work?

[@Terrycrackcorn]

So badass man!! Really impressive

[@ratt727]

Another great tech session!

[@dougaranda6187]

Master level.

[@robertwilson8767]

🦘🇦🇺 Welcome to Oz Karl, enjoy your time Down Under

[@nolivalerio7461]

you are really an outstanding and awesome metalsheet worker...more power to you carl...

[@nitrokes3]

🔥🔥🔥belo trabalho, realmente único. Uberlândia -mg. Brasil.

[@milsomken]

Love your videos. I’m a ex-millwright, watching you figure out the ‘not-your-air-hammer’ was fun. You obviously know you’re stuff cause you took it all in stride. I remember working in the field on contract and feeling all the eyes on me. Learning a lot from your videos. Thanks

[@DependableAutoTruck]

Very good thanks for sharing

[@streetsweeper2942]

"That's the driver's door in Australia Mate." This made me Actually laugh out loud. So much so, I stopped the video to play it back.... Had to...... lol 😅🤣😂 20:49

[@geneyusko5975]

What a great video, thank you so much, it turned out great. Like a friend of mine says good enough for who it’s for . He means that in a good way.

[@mikeseawel6180]

You do some quality work.

[@midnighttutor]

Hahahaha a how to video if you happen to have a pullmax. What a joke.

[@Алекс-ы2ю6х]

Сколько надо понимать и уметь чтобы заниматься таким делом восстановления старых авто. Это дело похоже помимо удовольствия, приносит и неплохой материальный доход .

[@mjc2ride336]

Nice job! You truly are a craftsman.

[@adamvautour9391]

That Tim Horton’s channel letter neon sign… is that a DayNite manufactured? Dartmouth N.S.?? There was lots of tool building and ‘custom’ manufacturing in that shop!

[@anthonyraffin1034]

I've crossed over to the dark side. I'll be sectioning in a patch around the high mount brake light on my son's Jeep. I'll be reviewing all the make it custom, Fitzee's and ProShaper Workshop videos over the next few weeks

[@Fearsome4some74]

I hope this is being watched by the younger generation...get inspired by this man ! We need more Karl's... Thank you yet again!

[@russthebiker]

I am 65 and learning from This highly skilled young man

[@mikepotter6426]

Hi all, I’m driving myself nuts trying to achieve clean results gas welding aluminized steel exhaust pipe. What rod works?

[@andrewbaldwin1836]

I love watching your videos - you really inspire me to keep going on my project and to stretch myself. Thanks!

[@jamesmatheson5115]

Wow you rock mate, love watching your channel, Im in W.A. also, why are you here? Explains why I saw a couple of Australia made cars.

[@3duckit]

Keep being awesome!!!! You inspired me to start working on my VW again. Thank you for that.

[@That70sChannel]

Shouldnt you have switched the dies from top to bottom? . . . because Austrailia.

[@kevwills858]

A 70's Aussie band kinda says it all about you 😄 kzbin.info/www/bejne/kILSlZ1mhr-iY9E Thanks for loving to teach and show us how you interpret your errors 👍👍

[@losjugetesdesara9566]

amigo gracias por poner la opción de traducción ,lo felicito y muchas bendiciones

[@someonethatwatchesyoutube2953]

Just curious, what’s the hourly labor rate again? 😂 But dang man, that’s some beautiful metal work!

[@AlfOfAllTrades]

Driver door.... passenger door... It's still the drinker's side in Australia, right? 😜

[@morgansword]

Karl, you are so close to what I am thinking about and yes, we had this conversation before. you have a ton of admirers but this deal from me must hold some kind of water???? Ford motor company did not have time for people to just stand and run multiple passes. I told you sewing machine and you said you seen it yet you did not or have not giving it a chance on video. Think feed table, a flat surface like the metal starts out like. Your working the hammer mill right but now, in front of this part, imagine a foot pulling this metal in like a shrinker stretcher so kinda does. At this point, it is where I do seem to lose you. You know the distance between bends so mark out the turns and mark anything you think will or might make a difference.... but just don't over think this quite yet. I see the metal bunch up on curves yet start by maybe using a saw or plasma to relieve it on the curve next to the turn so its only making that nice form your going for. I remember seeing a large press stamp out the fenders and doors for automobiles. That friend might just be your next tool to form door or hood, fenders. Just maybe the C&C machine would precut the form with holes for the handles and other stuff in a door opening panel then lay that into a mold and whack it with a large hammering device.... even I now am at a loss for ideas that seemed simple in my head at first.. I do think I am on to something that would make a door or other pieces in one go..... keep em coming and my ideas that are swept under the rug as a old mans dream..

[@gost9396]

👍👍👍👍👍🔨🔨🔨🔨

[@stephenwest9757]

Could you make something similar to that MetalMaster using the air hammer of your Linear Stretcher? To me it looks the same principle except the matching dies instead of the hammer against the fixed crown.

[@vitalykuper]

Definitely will clean the rust, I did mine with electrolysis . You put it rusty in the bucket in the evening and taking it out rust-clean in the morning, very cheap and efficient.

[@TheGovernmentSwamp]

DONATE TO BRENT AND ESTHER AT HALFASS KUSTOMS. LOST THE SHOP IN A FIRE. SEND BEER CAD MONEY!

[@ralphmcculley2085]

Great video I watched it while I was eating lunch heading back out to the panel truck cleaning up the drip edge doing a little sanding filling in with some drip edge sealer then some primer tomorrow and some paint Merry Christmas and a Happy New Year

[@mikerosolack2837]

Karl your amazing with your hands.

[@PaulAsselstine]

With perfect metal work like this, you will be putting the Bondo salesman out of work..

[@tommydavis537]

You gotta remember, in Australia, lefty is tighty and righty is loosey

[@garymallard4699]

And..some Joey's are now Sheila's...and Vice Versa!! 😆

[@randyfleet9968]

It might look like that but it's because they are upside down!

[@briangessler1046]

Love watching your videos! Your teaching style is on point!

[@rodneyclements6190]

Hey Karl... if you haven't seen already... Brent at Halfass Kustoms lost his whole shop in a fire bro.

[@kevinhowell2067]

I have a 57 2 door ford wagon and I have to do both doors like that and my trunk the front floors are gone and parts are hard to find I’ve been studying on your art

[@california_rust]

Sorry for the ignorance but what is that round oval shaped anvil that was mounted in the vice in the beginning called. Thanks

[@scottsprague9974]

Nice work.

[@atruefreethinker1944]

should have rotated the dies on the planishing hammer 180 so you could have used the guide. regardless, your freehandedness was great.

[@KevinJStoll]

Karl, I'm sure by now ya heard about Brent's shop burning down over at Halfass Kustoms.

[@JB-Mk1TDI]

28:20 i need the story on how he got a hortons sign in australia

[@MakeItKustom]

Strait from Canada 🇨🇦 he brought a container of old ford stuff

[@JB-Mk1TDI]

@@MakeItKustom 🇨🇦🇨🇦🇨🇦

[@paulscott3266]

Heads up to Friends of the community. Halfass Kustoms shop brunt down , go over to show support

[@hyperflexharrington5]

Such an incredible episode with a wealth of knowledge. Thanks for sharing aey.

[@62_C10]

door bottom looks amazing!

[@jdfmfb03]

Benito del Torro and SNATCH great actor in a Great movie Watch it 2 times so you understand it

[@jimthomas1989]

My car doors were stolen ! Officer: was your car locked ? You don't understand , the hinge pins are on the outside of the door !

[@cowfrank]

I am convinced I can do this now ( probably cant). But I want that power hammer bad.

[@ponchopelayo77]

That's when you know which are the real friends, For going to the bar and drink there's many, but just a few when your sick or in a bad situation

[@dancarter482]

Didn't know Converse made safety wear that looks like Allstars !!

[@thefrontyardgarage2181]

A lot was given in this video as always u inspire me to start a channel with my first project car thank u for your knowledge

[@hanjo220]

I wonder how many guys will go out and buy those machines because you made it look easy -which it isn't !