making a Dovetailed Beer Box (Large Dovetail Joint Using the Pantorouter)

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Belt sander: amzn.to/2mjIQNB
Spindle sander: amzn.to/2llhubV
Jigsaw: amzn.to/2lE2BSB
Making a dovetailed juice crate using Kuldeep Singhs metal pantorouter. It's made of spruce which was stained green using thinned wall paint. 4:39 that casting is really soft. Didn't feel different then cutting wood. No damage was done to the bit.
Distributors:
America: hybridpantorout...
Rest of the world: www.hybridpanto...

[@JayBates]

The lack of dust collection is the only thing holding me back from getting the metal pantorouter. Man what a nice machine.

[@macsheldon]

+Jay Bates There's dust collection coming and it will be backward compatible for old and newer Hybrid PantoRouters! Effective dust collection was a much more difficult task than originally thought and it took Kuldeep many tries to get it right, but nothing is impossible, especially when Matthias and Kuldeep put their brilliant engineering minds together on a project. Stay tuned to the Forum on HybridPantoRouter.com. Also, sign in to the Contact page and we'll send an email when it's ready. We only send emails when there's something new in PantoRouter world, and we NEVER share your email. www.hybridpantorouter.com Thanks!

[@JayBates]

+Mac Sheldon Thanks for the info

[@JayBates]

+Kirby Weldon Thanks for the info

[@macsheldon]

Beautifully done Cosmas. The backer board is a terrific idea, and your indexing technique opens the door to limitless potential. Thank you for explaining the adjustment procedure too. It's super simple to get a good fit and once the template is set, you can cut a gazillion pins and every one will fit perfectly. Excellent work, and thank you!

[@SuperMirock]

Cool transparent and simultaneously bright paint.

[@violafreak14]

Those dovetails came out waaaay better than I expected they could. Well done!!

[@CosmasBauer]

my first ones weren't that good. It takes a bit of practise to controll the router and go slow enough.

[@matthiaswandel]

clever aligning to the backer board. i never think to fasten down the backer board myself. was wondering what use a box of these proportions would be until the end.

[@PhilGroene]

+Roger DC Just juice. That is how it's often sold in Germany. But normally in cases as well.

[@heribertopino1627]

b..

[@mirfanirfan7726]

Matthias Wandel hy m irfan from pakistan

[@btparker08]

good idea using the backer for alignment. That is a tip I'll use for sure when I get my dovetail template for my hybrid pantorouter. Really enjoy and learn from your videos

[@TheGonzo1960]

great job and the green set it off just right

[@hrxy1]

excellent english very clear and concise, easy to understand ty

[@leksey7870]

Interesting fixture for cutting tenons. Yashik turned out great. Like!

[@thomasg3677]

Thanks so much - wonderful work - presently saving up for one of the metal pantorouter

[@tholeetruck]

Really nice. I like your dove tail machine. Works really nice.

[@Cactusworkshopchannel]

Apart from the obvious comment about the nice process and explanation, the colour looks cool!

[@HeavyboxesDIYMaster]

Beautiful joint. Good work as always.

[@niltonprimo]

Nice work, congratulations, a hug here from Brazil.

[@ronendraborbora7139]

Most beautiful techniques!!

[@MrEdsster]

You make quality things because you take quality time. Thanks for sharing your hard work. How's school doing? Are you done yet?

[@matthewjohnson7933]

wow! that looks awesome! nice job. makes me want a pantarouter for sure!

[@CosmasBauer]

You can cut the dovetails by hand. It's not as hard as people would like it to be.

[@ToSaLignea]

Nice work Cosmas! Best greetings from Germany

[@sendguns]

To avoid tearout, use a strip of painter's tape over the area while cutting the pins/tails. The tape will act as a baker board and prevent tearout. Peal off the uncut portion of the tape when finished cutting the pins/tails.

Tolle Kiste! Über die Farbe sag ich mal nix :)

[@sdmcustoms]

looks good ,nice one

[@LePilkin62TV]

Хорошая работа! ))

[@Retroweld]

Nice job.

[@markhedquist9597]

Very nice.

[@jumpleadsx2]

nice work!

[@colinwilson7524]

Good Job Cosmos as always. Love the colour for shop builds but less sure about something in the house 😊 but enjoyable as always.

[@CosmasBauer]

I'm really tired of the yellowy look of all the wood stuff so I really enjoy using colors lately. side note: I would really like to know why people keep calling me cosmos. Weird :D

[@DesandSam]

+Cosmas B welcome back! Enjoyed the vid. In English cosmos is a real word but cosmas is not. I'm guessing your English speaking viewers are being overruled by their spell checkers. Or they are just a bit dumb and ignorant.

[@colinwilson7524]

i am probably both. apologies for spelling error Cosmas B. i agree, glad you are back posting again it has been too long & i enjoy your vids.

[@FrontierlessCraftsman]

Those dovetails turned out really nice.

[@TheAdvoCam]

Very Cool!!!

[@sergiovideos997]

Gostei. Muito legal a máquina também.

[@sleefox]

Super video really appreciate the instructions. My only gripe is the s*** brindle green color, ick!!! Believe that beer in the box of that color for very long it will certainly curdle.

[@pauldavidblakeley1827]

Sweet!

[@jamescampbell7780]

Stunning result, Cosmas. And what an impressive Pantorouter. Where was it made?

[@staginglightingsensation8505]

Hey try using tape on top of were you cut the joints. It might work better to avoid chiping.

[@CosmasBauer]

That does not help.

[@lennyf1957]

I really love way way the box turned out. I'm wondering why you use construction adhesive instead of Carpenters wood glue.

[@CosmasBauer]

Glad you liked it :) It was some really shitty adhesive that I wanted to get rid of. For this application it is strong enough.

[@tiitsaul9036]

very cool. if the work piece sandwiched between two boards when cutting dovetails, would it not eliminate tear out?

[@CosmasBauer]

Maybe. But that is not really possible because the router can not rise high enough to go aver another piece of wood. But letting the router stop eliminates the problem.

[@sidgar1]

Cool build, although construction adhesive was probably overkill. Most of the strength comes from the joint. Wood glue would have been sufficient.

[@CosmasBauer]

This glue is really not good. I just wanted to get rid of it so I used it for this application. I'm pretty sure it is not as strong as normal woodglue.

[@n8guy]

+Cosmas B Agreed. Not as strong as yellow glue, total mess, and gums up sandpaper. I admire your desire to not let it go to waste, as I'm sure that wasn't a very easy decision to make.

[@nadirortiz3140]

it was great work,i like it, but i don´t like the color, could be natural oil. regards!!!

[@Scientist9221]

Beautiful work, just hate the color tho.

[@rexkey284]

Jiajun Wang j

[@alessandro_dias]

Great work!! Amazing finished product! For those that doesn't has the privilege of having this pantorouter, would you advise any way for creating this really well made Dovetail joint?

[@felixiris3615]

Alessandro Dias Japanese pull saw and chisels.

[@markandbethbuild]

Great video. the dovetails look awesome. Is there a reason as to why you glued the box with construction adhesive as opposed to PVA glue?

[@CosmasBauer]

Thanks! i just wanted to get rid of this cartrige. This glue is really not very good.

[@SouthpawWorkshop]

I love the staining technique. Was the wall paint latex-based?

[@CosmasBauer]

Yep, I think so.

[@Alexdoc13]

Красота!

[@v.9809]

Офигенский ящичек!!! ) This is Like. )

[@digatandan4950]

hello, I would like to know what diameter of the dovetail bit and right bit you used? also what is the thickness of the boards? thank you Dan

[@peterwarren4792]

Your a festool guy huh great tools but super expensive

[@CosmasBauer]

The color is really nice! Now I just have to get some Hitachi and Milwaukee to make my collection even more like the rainbow :)

[@biranit50]

deviders wood be nice

[@jackhackett3197]

Fantastic! But how did you make the handle template?

[@jaymylotto8134]

Beautiful work, but the green finish is terrible.

[@florinorban7316]

Nice looking end grain pins ans tails :) although they are so shrekish 'green'. From where did you get the pantorouter ? since Europe doesn't have such a big market for woodworking tools.

[@CosmasBauer]

Please read the description :)

[@florinorban7316]

+Cosmas B don't blame for not reading the description ... I'm just an engineer :) Thank you though for waking me up

[@JuanDeLemos]

Hi Cosmas !!!! How are you doing ?? Great video !!! Great joob !!!! I will like to know more about this machine I can see in the minute 1:34, I think is the Pantorouter !!! can you post me the url from the maniche or Pantorouter ??? Thanks in advance !!!

[@michaelford4894]

Juan De Lemos hybridpantorouter.com/

[@JuanDeLemos]

Thanks !!!!!

[@aliserif3469]

جيد جدا

[@notofinterest]

beerbox and no beer? comeon...

[@CosmasBauer]

I can't show beer on KZbin. Just think of the children!

[@notofinterest]

Cosmas so why u call it beerbox then? beside that: u did a really good work on this piece, love to watch it.

[@tenj00]

Funny, this video has more views in german than in english. Probably because the word beer is missing in the title :)

[@0j0nn]

wie findest du deinen bosch exzenterschleifer?

[@CosmasBauer]

Geil.

[@0j0nn]

+Cosmas B daaanke!

[@aidarka86]

Better tnan ikea has

[@mikeallen7566]

looked awesome, then out comes the shitty lime green paint... wtf

[@aliserif3469]

Got

[@letishaboyde9793]

U cant call it joinery if u do everything by power tools thats cheating

[@tayred81]

super nice.