Making of a Rustic Torched Flag with Army Logo

[@vibrationNC]

Pro tip.. tape off the logo before you carve it.. then when you go to paint.. you have nice clean lines...

[@PawPawsWorkShop]

Thank you

[@thomaspaquette9991]

Love the way you say 2x4. Twobafore

[@PawPawsWorkShop]

lol, I guess its a southern thing.

[@shelby50411]

Looks great paw paw

[@PawPawsWorkShop]

Thank you very much

[@Cr3ater]

I use a dremel and looks very similar

[@PawPawsWorkShop]

Excellent! My hand is not that steady.

[@ChristianCMC]

I've never seen anyone stain or paint before torching. Doesn't the heat mess up the paint or stain?

[@stevemoloney3430]

Another good video Phil

[@PawPawsWorkShop]

Thank you very much

[@sscastor]

During the painting @ the 13:54 mark, you can see the black is into the white letters somewhat, are you saying that simple water can wipe this clean without effecting the white? I'm a bit nervous about this painting detail. Never learned to stay in the lines in kindergarten :-)

[@PawPawsWorkShop]

Yes, if the white paint is completely dry the black will wipe off easily with a damp cloth.

[@johncoonradtjr.5141]

Nice job

[@PawPawsWorkShop]

Thank you very much

[@shelby50411]

I was going to make the field out of a 1x12 but i like ur idea better making it out of 1x2. Im going to just use furring strips though....its easier for me...

[@PawPawsWorkShop]

The first flag that I did was with the furring strips.

[@eo1scwmwf]

Where are the safety glasses for that elf? I’m telling Santa.

[@PawPawsWorkShop]

lol, I'm in trouble now. The elf reports back to Santa each night. Hopefully, he will remember to bring his glasses on his next visit. I don't want to be on the naughty list.

[@Cam-wi3tp]

I don't care for the braces on the back, would you think using a dowel system would work good enough to eliminate the back braciing?

[@PawPawsWorkShop]

Yes, the dowels should work just fine.

[@aaronswoodshed4103]

That blue field is called the Union.

[@PawPawsWorkShop]

lol, thanks,

[@matthewmartin6745]

Paw Paw, Please do a short instructional video to explain the rasper cut !

[@PawPawsWorkShop]

I will add that in my production list. I used the rasper in the Army logo. This process makes the bit do its clearing pass along the x axis or the y axis rather than following the overall shape of the carve.

[@robertwhalen6058]

Thank u

[@PawPawsWorkShop]

Your welcome

[@nebegdj5954]

hi father paw its a nice work , and you can make some crafts with you carving machine and also you can write proverbs and sell them , i have seen in video in homegoods many crafts like this ,good luck

[@GodBlessedAmerica]

Awesome job. Looks fantastic. Do you have a link for the engraving machine you use? That’s a major timesaver. Thanks. God bless 🇺🇸

[@PawPawsWorkShop]

I have shared the file in the Inventables project page. The link is in the description.

[@kennybyrom2430]

Paw Paw, Great video as always. Still not understanding on how you cut the US Army Logo in the flag. Is there anyway you can do a short video and explain the process, and how to set it up. Thanks

[@PawPawsWorkShop]

What specific questions do you have?

[@kennybyrom2430]

@@PawPawsWorkShop I guess my question is how did you determine the placement of the logo? I build quite a few of these and here lately I have butchered quite a bit of lumber trying to get the different logos within the union. Have you did a video on this and if so would like the link so I can go view to get a better understanding. Thanks for the quick response.

[@PawPawsWorkShop]

Use the center point of the logo as the starting point and measure the size of your logo. Are you placing the logo into the computer program with the stars and removing the necessary stars?

[@Savannahburnley]

Hi Paw Paw, I love watching your videos. I have an X Carve 1000...I’ve tried carving stars using your file but I’m having a problem with the stars not being the same size. Can you give me some advice or tips to fix the problem? Thank you

[@PawPawsWorkShop]

Thank you very much. First, I know that the file is correct for two reasons, one, I have used it many many times and two, many others have used it as well. Therefore, the problem is going to be either the board is bowed or cupped or the thickness varies. The other possibility is that the machine needs to be calibrated. You must have a flat waste board and it must be parallel to the gantry in both the x and y axis. Check also the see that the gantry is square to the waste board. The bit must is precisely 90 degrees to the waste board. You can also skim the board to flatten it if needed. Please let me know how it is going after checking out your machine and material.

[@Savannahburnley]

Paw Paw’s WorkShop Thank you for taking the time to respond. After reading your reply I took a closer look at my material and you were right was bowed. I also noticed the table I have machine on was not completely flat. I took care of those 2 problems and it seemed to work. Thank you again for the help.

[@daltonkapparos7075]

hey pawpaw ive been looking for a file that will carve the stars as you did in this video. from one vet to another could i possibly obtain that file? I use a mac and cant use the vcarve program to make them myself. thank you

[@PawPawsWorkShop]

dalton kapparos . If you use Easel, I have shared the file with links in the description

[@ryanganser3651]

For a larger logo like this one, going on the stripes that are made of different strips of wood, how important is that they are completely level? I'm getting ready to carve the POW symbol into a similar size and build flag (19x37, made up of 1.5 inch strips) and I do not have a planer. I will clamp them together and make them as even as possible. Just not sure if it is as important as when you do the stars, considering the stars come out differently if the surface is a different depth and its noticeable since they sit next to each other where as one big logo, carved say .20 inches down would all blend more?

[@PawPawsWorkShop]

Yes, it needs to be flat. Use large flat bit and skim the area where the POW symbol will go. If it is not flat you will have many different depths and it will not give the look that you are looking for.

[@ryanganser3651]

Paw Paw’s WorkShop oh ok awesome. So I can skim the area right on the flag?

[@PawPawsWorkShop]

Yes, create a pocket the size and shape of your POW logo and skim about 2mm or until flat. Then move to your POW work piece and setup and carve on a totally flat surface.

[@bahramsarvian7347]

What is the purpose of using torch after painting the panel? Thanks!

[@PawPawsWorkShop]

To give the rustic look. It also darkens the stain

[@patrickblankenship5321]

How did u do the stars with just one pass each? I use x carve 90• bit also, but would love to be able to do my stars with one pass like yours?

[@PawPawsWorkShop]

If you are using Easel, I have shared the link to the file.

[@patrickblankenship5321]

Paw Paw’s WorkShop Iam using easle yes. Thank you!

[@shawnkendrot4488]

What depth are you going to for the stars? Are you using a 90 or 60 degree bit? Thanks!

[@PawPawsWorkShop]

Using a 90 degree bit. The depth is approximately .2" I look at the preview and set the depth to the point where the center of the star is a point. I do not want a flat bottom.

[@richardburgoon2185]

I have learned many things from your videos, thank you! My question is...what length are the Union strips? The stripes are 37".

[@PawPawsWorkShop]

The union is 10x13 therefore the stripes are 24" I do not measure. I set my stop block to 37" and cut the stripes. Then, I put the union into the stop block and put the stripe next to the union. It gives a perfect cut with only measuring once. Saves a lot of time and less chance for error.

[@bhutch216]

If you want to keep to the ratio guidelines the union should be 14.75” x 10.5”

[@Noobaddie]

Does Minwax polycrylic work just as well before painting?

[@PawPawsWorkShop]

Yes, it works well also. You want to seal the wood as best as you can.

[@Noobaddie]

@@PawPawsWorkShop As far as depth, is .03 too shallow?

[@ShoHashi]

Can you explain a bit more on the specifics of ripping those 2 x 4s? Or do you have a video on it? I'm not seeing exactly how you do it. Thanks.

[@PawPawsWorkShop]

ShoHashi . 1.cut 2x4s to length. (37”). Resaw to split in half as shown. You will get a slight variation in thickness thus the planer. 2. At the table saw cut all strips to 1 1/2” wide. Not sure what you are asking about. Although quickly shown in the video, all steps are covered. What specific questions do you have?

[@ShoHashi]

I'm more interested in how you rip those 2x4s. It almost looks like you run it through the tablesaw to get the cut halfway through, the flip it to get the other half. Is that what you are doing? And how thick are you making them? Thanks!

[@ShoHashi]

Also, couldn't you just rip the 2 x 4s horizontally to get more pieces? Just curious. :) Wouldn't that be a bit safer? Again, not trying to tell you what to do, I just want to hear you out. :)

[@PawPawsWorkShop]

Yes, that's exactly what I am doing. I want to cut just over half way through then flip it over and cut the remainder. I am getting four pieces out of each section of 2x4. The thickness is just under 3/4".

[@PawPawsWorkShop]

I will still get the same number of pieces out of each section of 2x4. I feel very comfortable doing it this way. However, as I have said many times, if you do not feel safe about a procedure, STOP and find a better and safer way for you! Anytime that you resaw lumber, you must plan every step to be safe. Multiple cuts can pose a higher risk factor. If you feel uncomfortable with this process, please do not do it and purchase wood that is already 3/4" thick. SAFETY FIRST! I appreciate the comment and questions.

[@martys356]

Elfrid needs safety glasses 😂

[@PawPawsWorkShop]

lol, Santa is working on that for next year. The Elf loved being in the shop so much that Santa said he could come back next year

[@Kcustom216]

Where can I buy Tuba fours and what are they? lol nice video.

[@PawPawsWorkShop]

lol

[@shelby50411]

Hey paw paw..if u did the star pattern via easel and use vbit....it would not machine same as the your vcarve version gcode?

[@PawPawsWorkShop]

The toolpath is different, however, the results are the same. In fact, the Easel design resulted in a cleaner carve.

[@robertwhalen6058]

How are u cutting the stars so fast and what setting do I use? I have the x carve 1000. Please help me understand. Thank you very much.

[@PawPawsWorkShop]

The stars in this video were done using VCarve Desktop. The toolpath is much different than the toolpath in Easel doing the same stars. Five minutes using the gcode from VCarve Desktop and approximately 25 minutes to do the same carve when designed in Easel.

[@tylerduplessis6682]

@@PawPawsWorkShop what are your feed & Speed, depth per pass rate etc?

[@johncoonradtjr.5141]

What are the sizes length and width

[@PawPawsWorkShop]

John Coonradt jr.5 The flag is 19.5x37”

[@bobbydoyon1490]

Hi Phil...nice work, love watching your videos. I also own an XCarve, and love it so! Any chance of getting a file copy of the stars? ;) they look great!!!

[@PawPawsWorkShop]

The stars were created using VCarve Desktop. I have a video that shows how I did it. In this video I show that the gcode sent to Easel can not be altered. What works for my CNC may or may not work for yours. It would be irresponsible for me to offer a file that could potentially cause damage. Take the opportunity to create your own stars. It's not that hard.

[@bobbydoyon1490]

@@PawPawsWorkShop Copy that....Thank you and keep producing those fine videos. Marry Christmas to you and yours.

[@PawPawsWorkShop]

Thank you and Merry Christmas to you and your family as well.

[@stevemma1]

What did it cost for the cnc machine ?

[@PawPawsWorkShop]

Under $2000. Go to www.inventables.com and you will see all three models and pricing complete with all the different options. Let them know you say it on my channel. Thank you

[@bubba6945]

lol the elf

[@PawPawsWorkShop]

Lol, awesome!

[@wilmcl9209]

What kind of brad nailer is that?

[@PawPawsWorkShop]

This one is a 18 ga nailer from Harbor Freight

[@mrwilson4909]

what machine did you use? shapiro -something?

[@PawPawsWorkShop]

I used the XCarve for this one.

[@mrwilson4909]

@@PawPawsWorkShop thanks. looks good

[@shelby50411]

The elf is watching you good

[@PawPawsWorkShop]

Absolutely! Always, even when it is not Christmas they are always around somewhere.

[@shelby50411]

Elves are good helpers indeed

[@Cuttin_It_Close]

Hi Phil, Nice videos. I just found your channel. What would you charge for a union 7" x 8.5" Just a solid piece of pine. Stained blue of course. Also an Army Logo about that same size. Thanks and keep up the good work.

[@PawPawsWorkShop]

At this time I do not sell the projects that I create on KZbin. I show how I do the various projects so that the viewer will have a way do create their own project. The Army logo can not be sold. This flag is for my home. Thank you for asking.

[@Cuttin_It_Close]

Hi Phil, I appreciate your reply. I fully understand not being able to sell the logo and also your projects. I am a Vietnam vet myself. I also have watched your videos explaining how you did several things using either VCarve desktop or Easel. I am setting up a woodworking area in my new garage. I bought an X carve to use for my projects as well but haven't assembled it yet. Can you explain how you designed the stars so they have that reversed 3d effect and only using 1 pass. I am a newb at all this. Thanks in advance

[@PawPawsWorkShop]

I too am a veteran. Although I did not go to Vietnam. I was in training when the war ended and was transferred to another area. I have applied for a license with the Army but have not been approved yet. I have a video on creating the stars. I'll put a link in the description. The stars were created in VCarve Desktop rather than Easel. The toolpath is much more efficient. Congratulations on purchasing a XCarve

[@Cuttin_It_Close]

Thanks Phil. I don't want to come off as not being capable to design the stars my self but I currently don't have VCarve desktop. I was wondering if you would share the file that you used to make the stars. If you would I would not put it out there for everyone to use unless I had permission. I am currently trying to make a flag with my 2 grand daughters for their other grand parents for an Xmas gift. Any help would be appreciated.

[@PawPawsWorkShop]

I have answered this question before but it is not wise to every share gcode file. The reason is that what will work on my machine may not work on yours and potentially cause a lot of damage. You can not make any changes to the file. You can create the same stars in Easel. Set up you material size the size of the blue field and use the star app in easel to create the star. Then it is just a matter of coping and pasting the stars. Once you create the first two rows, you can copy and paste the rows and your done. Ready to carve. Hope this helps

[@vincemoser4636]

Your helper elf needs a lesson on safety he needs eye protection ear protection and a pair of sneakers, those slippers arent good in the shop

[@PawPawsWorkShop]

Yep! Going to have to work on that for next Christmas when to Elf comes back.

[@DrStockmann]

@@PawPawsWorkShop Dont forget a Helmet !

[@jacksonbanks6228]

That was cheating

[@PawPawsWorkShop]

Ok, I'll ask, what are you referring to? The use of a CNC machine to do the stars and logo?

[@elmoblatch9787]

It's so ironic that these patriotic men violate the Marine Flag Code.

[@PawPawsWorkShop]

These flags are more of a wall art than a cloth flag flying. I have read the code and no where do it refer to wooden designed wall art type flags. You are right, I have tremendous respect for this country and the flag that it represents and the military that I volunteered to serve in. Thank you for your comments

[@michaelgiebler4967]

cheater

[@PawPawsWorkShop]

lol, for the longest time I hand router these types of projects. But, I believe in using the tools and the technology available to get the job done better and easier. It has taken a lifetime to build my shop and I am proud to have each tool including the CNC machine. I am also very proud to be a veteran.