Making of face milling tool - 200mm diameter - The Fly Cutter × 4

[@818boy]

Nice job,pretty cool face mill, also I liked the use of a mill like a lathe to true up the material to the arbor!👍🇺🇸

[@wdobni]

nice video....very professionally presented.....i very much appreciate that we weren't forced to listen to a talking head and also there was no music.....perfect....just the work and nothing but the work, exactly as it should be.

[@jacobbravo1980]

Dude,I love the way when you use the mill as Lathe. Thanks for the video

[@PaulXchannel]

Thanks for watching

[@818boy]

Right, that's what I think too!👍💪🙏🏡🇺🇸

[@WhatnotSoforth]

Very cool! I wanted to make an insert tool like this for a Bridgeport but never got around to it in school. One thing I read in machinery's handbook was that on tooling like this with multiple bits it is useful to slightly offset the slots from true so that it minimizes chatter by broadening the frequency response and lowering the maximum resonant quality. Like for a four-bit cutter, you could offset two consecutive slots by plus one degree from true, and the other by minus one degree. This will slightly alter the balance, but high precision tools need to be balanced after machining anyway. 🙂

[@sophialaspuna3904]

This a very talented idea with the mind in the creator for me your 100 percent mechanical engineee who built your owned face milling cutter.... im a motorcycle mechanic in the phillopines and i love what you did to create something .....❤

[@ramiretz]

wow..... like every time its so wonderfull to watch... you r a genius !!!!

[@PaulXchannel]

Thank you very much.

[@schrauberhugo2594]

Powertapping that nice piece of steel - man, you have balls ! ;D

[@SMWChanel]

Nice videos i am very enjoy with your video 👍👍👍👍👍👍👍

[@PaulXchannel]

Thanks for watching

[@anhuynh3098]

That's the tool I am talking about, nice and easily done ! Love your video, right on Paul !

[@nickdibart]

The precision of your cutting oil application is unmatched.

[@matthasaname]

I gotta be honest, at the end of the video when it was spinning on a empty mill, I thought for a second you were going to use it to tram the table of the mill. I about had a heart attack. Well done sir. I love the tool height adjustment screws.

[@PaulXchannel]

Thanks for watching

[@KatSeBladEngraving]

Best one of these I've seen on KZbin. Well done.

[@miguelrivera2751]

Estoy fascinado con su video y los cortadores de asientos como se o donde compran de antemano gracias espero su respuesta felicidades.

[@TomMakeHere]

Great work, it looks like a really good tool If you shorten the stickout of those tool holders you will get more rigidity and you could probably take heavier cuts

[@PaulXchannel]

Thanks for watching. My mill is weak construction. That's why I bet on the greater weight of the tool.

[@TomMakeHere]

@@PaulXchannel I had the exact same problem with my old mill and did something similar. Looks like you are getting good results with it!

[@PaulXchannel]

Thanks. Are you preparing a new video?

[@TomMakeHere]

@@PaulXchannel Always :) Next month hopefully

[@PaulXchannel]

Ok

[@robertoudokrapf453]

OLÁ. O "cruzamento" fica por conta da Viação Férrea? ABRAÇOS Roberto Udo Krapf

[@ShopperPlug]

What kind of milling machine are you using? What kind of tolerance it can provide for boring holes and what are the surface finish tolerance when face milling? Nice tool, I hope you put thought into balancing it.

[@specforged5651]

Looks like that head needs a lot more than just a deck. 😂😂 Enjoyed it, thanks for sharing.

[@byOldHand]

incredible precision, perfect craftsmanship, powerfull tools. Total 💯 👏🏻👏🏻👏🏻👏🏻

[@ZygmuntKiliszewski]

This face cutter is beautiful. Shaves like a razor. Especially this five-valve head. Congratulations 👌.

[@ZygmuntKiliszewski]

Thank you 🙂.

[@ptexptex1876]

Merci... vous m'avez montré des méthodes que je n'avais pas imaginées pour cette fabrication Beau travail

[@superb0ck5]

Perfect.. Thank you for sharing it! I really enjoyed watching this beautiful work!

[@PaulXchannel]

Thanks for watching

[@flyfr8rs1]

Nice project - thanks! I'm very interested in the "router table" that you show at 9:18. Is the (appears to be 8-flute) bearing-guided chamfer bit something you purchased or fabricated? If purchased, can you share the source, and if fabricated, any details on what you started with and how you went about it. Do you use any other bits in it (e.g., very small corner radius)? I use router tables all the time in woodworking but hadn't thought of extending the concept to finishing steel parts - genius! A brief overview of your machine would make a very nice, short video. Thanks!

[@PaulXchannel]

see HHW catalog

[@Ratridez]

Your craftsmanship is a 10 star rating 👍

[@Heptode]

Great project, and I liked the sandblasted finish. What RPM do you use for steel, and for aluminium?

[@PaulXchannel]

600 rpm

[@rcole308]

Stunning.....simply stunning If I cannot convince you to move in next door, perhaps simply down the block......Texas is nice this time of year...LOL Cheers

[@PaulXchannel]

Thanks for watching .

[@zactwentythree]

Good stuff! And nice editing too 👍🏼

[@PaulXchannel]

Thanks

[@cavemaneca]

I've done turning on a mill before, but never seen anything that big turned that way before.

[@Ph-vl1fm]

this tool can cut/facing the iron cylinderhead?thanks

[@PaulXchannel]

Yes

[@Super_Natural_Power]

Cylinder head came out beautifully ! Good jod GENIUS

[@PaulXchannel]

Thanks

[@Arthur-ue5vz]

That's some kinda flycutter! I love it!!!!

[@bostedtap8399]

Excellent design and manufacture, great addition to the shop. Thanks for sharing

[@MarioAPN]

When you have 4 cutters, how do you dial them in the perfect Z height? I am from Europe, so I guess that the difference for +-0.01 mm is the tolerance. So... When you are working on the block or head surface, it needs to be perfect. Or I am missing something. Also, I would personally mill just the surface for tools and bore a hole through the wheel. Put some M8 or M10 12.9 bolts so if something goes terribly wrong, it would just broke the tool and bolts. Such a huge mass is violent.

[@frfrpr]

Excellent filming and excellent machining. Great video

[@rosejordan9858]

Coolest project I have seen in a while. Great work!

[@brentondauzat231]

How can I contact you directly about this? And your valve seat cutter.

[@Rs-fi2uf]

What mill do you use or what would be a good mill to start doing stuff like this

[@PaulXchannel]

Stronger mill. My machine is weak.

[@damianchytutos9334]

Beautiful!!!! You're a Máster, genius👏👏👏👏👏👏👏👏👏

[@PaulXchannel]

Thanks for watching

[@henningmachens8610]

I think that's so awesome that you can make your own tools with machine tools, but you need so many machines that I don't have.

[@SMILYHIPPO]

Just a Qs: would not a sanding stone be cheaper solution to flatten the metal?

[@ludditeneaderthal]

Grinding is great for producing the smoothest finish, but lousy for hogging rough material off. Fly cutting can beat a surface true quite efficiently, but usually at the cost of finish fineness. A surface cutter kind of strikes a happy medium between the 2, it can hog off material rapidly AND produce a fine surface finish. Most commercial block and head surfacing operations use just the surface cutter for that very reason. While tooling is a major expense initially, the time of use/production output over the lifetime of the tool is what makes a shop profit. A metal shaper is quite capable of surfacing, but the work is so slowly done that shop throughput would be very low, as an extreme example. Every square foot of shop floor has to earn more than it costs in overhead expenses. "Best compromise" of speed/finish maximizes throughput, thus profit and customer satisfaction

[@8164725519]

Thanks for sharing this. It's absolutely Beautiful.

[@allenignacio9790]

What size of the spindle did you use your smart man using the mil as lathe

[@PaulXchannel]

morse taper 3

[@GG-rj4oj]

What a great project this is. Thanks for the step by step pics. May i ask what thickness the cutter ended up at?

[@PaulXchannel]

Thanks. 4cm.

[@heathmurphy3735]

Clever use of the mill mate.

[@FourbrrlGrabber]

That’s a beautiful finish on both pieces !!

[@jakeparker1220]

What inserts did you use?

[@piotrekatas2985]

why you are using rounded edge knifes for this tool?

[@PaulXchannel]

for a finer surface

[@hamzabouaziz1583]

Thats impressive Do you work on car engines?

[@PaulXchannel]

Thanks. Only a motorcycles.

[@EraserTM]

I am glad YT recommended me this channel. I drive dirt bikes an love machining videos. Nice job man, greetings from Serbia :)

[@PaulXchannel]

Thanks for watching.

[@dimooonz]

офигенно! но обычно вроде треугольная пластина и один резец! я такую на ф300 сделал)))

[@alexandralien3941]

Вот тоже стало интересно, зачем 4? С одной чистота по моему лучше была бы!

[@vikassm]

Whoa! That's a very nice cutter! With all that mass, it should power through most jobs easily 👍 I've used a large 160mm concrete hole saw as a face mill for finishing a large wood surface. The wood block was too thick to fit in a planer/joiner, so I thought "hey, we can use a hole saw like a fly cutter". On location, didn't have too many tools or too much time, and we had to finish the job, so it seemed like a good idea at the time (doesn't it always). We (I mean me) underestimated the cutting forces involved, and the very first cut send the chunk of wood flying 6 feet across the room, and toppled the heavy drill press it was mounted on!! Thankfully, the cord came loose and the machine switched itself off. For a moment there, I felt someone was going to die 😱 Thankfully no one was injured. After that we clamped everything double tight, increased the cutter speed, slowed the feed way down and then it gave a really nice finish on that block of wood.

[@PaulXchannel]

Thank you for watching . I wish you much success in your next project.👍

[@MaturePatriot]

How many carbide inserts did you dull trying to cut through the scale?

[@PaulXchannel]

So far I've only used these.

[@anhuynh3098]

A hell of great cutting job ! Awesome .

[@anthonycphillips2430]

Talent beyond belief. I love it.

[@gustavopacheco6541]

15:36 what is the name of that stone and what is it for? Saludos de mexico👍

[@PaulXchannel]

only grinding stone

[@perrooceaniko2005]

what is the the name and model of the tool used at 2:44 ?? have seen many times but NOT Idea on the name !!!!!

[@PaulXchannel]

Boring head

[@jimjohnson1285]

It work's exactly the way it should and leaving a nice finish

[@TorteTS]

Thanks for sharing whole process. Is the press fit and force of the screw enough to take the cutting force?

[@PaulXchannel]

Thanks. As a whole it is reliable.

[@jayantakumardash5735]

Bro I think you don't need of surface grinding machine because u complete almost in milling. By the way very good this is high precise work.

[@didhyphitol9784]

Best working. And best of the best tools. Getting better

[@PaulXchannel]

Thanks for watching

[@juvenalcondecampana4816]

QUERO UNO IGUALITO, pero recién estoy haciendo mi torno, pieza por pieza porque no hay plata, pero apenas termine eso lo pondré en mis primeros proyectos, que alucinante, ver una maquinaria perfecta un sueño que todos quisieran tener y pensar que dentro de todo hay personas que nos dan esas ilusiones y nos enseñan con tanta paciencia que hasta un niño entendería, gracias don Pablo

[@maxwellleckie960]

I had the same idea of doing this but from machining from a salvaged flywheel. You think I could get away with that?

[@PaulXchannel]

💯👍

[@russia_winner]

Thank you very much for sharing it! I really enjoyed watching this beautiful work! Ty again 👍🏻

[@PaulXchannel]

Thanks for watching.

[@chrisstephens6673]

Very nice. I thought i heard an uneven beat when you cut in slow motion, i know you checked the tool height but what about the radial distance?

[@PaulXchannel]

Thanks. Radial distance is not a problem. The deviation is to 0.05 mm. The problem is in a weak spindle. By default it will be designed for aluminum up to 0.1mm removal for a cylinder heads.

[@staciedziedzic4480]

This is an awesome video! This part that you Made turned out really well! Great job keep up the good work!

[@chipcity3016]

Been a machinist for 40 years never seen cutting inserts removed from the packet with tweezers!

[@PaulXchannel]

I will use chopsticks in future videos :)

[@Евгений-г4в9т]

Подскажите пожалуйста! Какой конус на приспособлении?

[@ГеоргийБондаренко-ы9щ]

Дуже професійно виконана робота, підписався на канал

[@DaleepEngineering]

बहुत ही सुंदर 💯

[@jorgemercatali9850]

Awesome video!!! I am a follower and beginner machinist what speed and feed did you use? Many thanks!!

[@PaulXchannel]

Thanks. When exactly?

[@jorgemercatali9850]

When you did the final surface milling of the head, many thanks!

[@andyp2001]

What size is your mill? How much HP to use this do you think?

[@PaulXchannel]

morse 3 taper

[@Logan880121]

This to much for this little machine, nice problem solving. Greating from Hungary

[@PaulXchannel]

Thanks. The solution is a higher tool weight.

[@oldbloke135]

Love it. I'd like a half inch thick plexiglass guard between it and my head if I was using it. Just in case a grub screw came loose and it threw a tool holder at me!

[@Di3f0x1g]

Хорошая работа! Креативно) 👍

[@Dimanassitto]

9:26 what is the name of this tool?

[@PaulXchannel]

ADJUSTABLE SCRAPER

[@CleverNameGarage]

One question, why isn't the center bolt on the bottom recessed?

[@untitled2792]

it doesn't need to be, the bolt is below the height of the cutters edit: spelling

[@adailtoncamposrochacamposr8759]

Excelente profissional. Parabéns! Nota 10....100.....1000

[@leblanc7956]

You can use this tool for resurface a car cylinder head?

[@PaulXchannel]

Yes

[@obedfontana5566]

With that nice cutter uuhhh.... Suscribed!!..

[@ZygmuntKiliszewski]

Machines with the participation of the human mind create other machines or tools. Congratulations 👌.

[@ZygmuntKiliszewski]

Thank you 😀.

[@sergeiparashutich8700]

Без балансіровки така фреза убе фг бистро для разового використання підійде лайк за роботу бро

[@hectorsierra5066]

AWESOME. GREAT TOOL.

[@doriancharles608]

Excellent craftmanship buddy,enjoyed the build👍👍

[@PaulXchannel]

Thanks.

[@stevezickefoose8563]

Excellent work and hello from Orange County California. Thanks YT algorithms, says new subscriber

[@PaulXchannel]

Thanks for watching.

[@sylvaner01]

Nice video mate, was so good I forced the missus to watch it! Cheers

[@PaulXchannel]

Thanks for watching.

[@tmeryhewjsf35]

What tool is that you are using at 1:36 ?

[@PaulXchannel]

Marking Vernier Caliper With Carbide Scriber

[@tmeryhewjsf35]

@@PaulXchannel hell yeah. Thanks for the response!

[@afaris]

nice work dude!!!

[@darkfactory8082]

Excelent. I have to do the same thing on my mill, 'cause my lathe isnt' big enough, to produce 2 spoked wheels for my bandsaw 440 mm in diameter. =/ I hope it will work as planned.. Cheers.

[@nickpowers2528]

Good job...always great to watch

[@PaulXchannel]

Thanks

[@mecatech564]

Very Nice vidéo and good job

[@ebrahimshokrian9508]

your post is univercity and very good thank you

[@PaulXchannel]

Thanks for watching

[@TiagoEspinha.]

excellent job a hug from Portugal✌✌✌

[@paulcurtis2779]

Not a Cylinder Head at 15:45. . That is a carburetor body. Very nice fly cutter. . impressive.

[@Gen3.5tt]

If that is a carb body, you are on the wrong videos, go watch how to change your oil tutorials.

[@vasili1635]

Perfect.. Thank you for sharing it!

[@PaulXchannel]

Thanks

[@ARIFINLATHE]

Perfect brother..nice 💯❤🤝🇮🇩indonesia

[@dodiedipamenggala3427]

Good stuff 'n good skill = GOOD JOB 👍👍

[@kightremin]

This is beautiful. But also a bit strange considering how it is made. Why chamfer with a Dremel in stead of with a file, why paint the tool houlders instead of bluing them, why sand blast the contract surfaces. Still a great cutter

[@PaulXchannel]

Thanks for watching

[@songoku7100]

Would have been a really good video but honestly... U can’t be serious with this amount of ads in the video. This is not the place where u need to get a millionaire!

[@V8freaks]

Exactly! I quit my subscription...

[@PaulXchannel]

Thanks

[@hybridracers]

Or you could just pay the 10 dollars a month to KZbin and he gets paid and you skip ads

[@songoku7100]

@@hybridracers haha... No way! ;) I skip all st.pid ad anyway. I use ad blocker! (Y) (Y). I am not up for this bullish!t game that KZbin does...! :) it’s just really annoying to see how people are trying it on... that is all.

[@Spikejones5001]

try skimming a cylinder head with 1 cutter. great video.

[@cvot378]

What type your milling machine ?

[@PaulXchannel]

ZX7045

[@ВадимРубцов-ц3ш]

the cutter in the vise is not properly fixed, which in turn will cause inaccuracies in the metal processing.