Making of face milling tool - 200mm diameter - The Fly Cutter × 4

[@818boy]

Nice job,pretty cool face mill, also I liked the use of a mill like a lathe to true up the material to the arbor!👍🇺🇸

[@WhatnotSoforth]

Very cool! I wanted to make an insert tool like this for a Bridgeport but never got around to it in school. One thing I read in machinery's handbook was that on tooling like this with multiple bits it is useful to slightly offset the slots from true so that it minimizes chatter by broadening the frequency response and lowering the maximum resonant quality. Like for a four-bit cutter, you could offset two consecutive slots by plus one degree from true, and the other by minus one degree. This will slightly alter the balance, but high precision tools need to be balanced after machining anyway. 🙂

[@schrauberhugo2594]

Powertapping that nice piece of steel - man, you have balls ! ;D

[@jacobbravo1980]

Dude,I love the way when you use the mill as Lathe. Thanks for the video

[@PaulXchannel]

Thanks for watching

[@818boy]

Right, that's what I think too!👍💪🙏🏡🇺🇸

[@wdobni]

nice video....very professionally presented.....i very much appreciate that we weren't forced to listen to a talking head and also there was no music.....perfect....just the work and nothing but the work, exactly as it should be.

[@sophialaspuna3904]

This a very talented idea with the mind in the creator for me your 100 percent mechanical engineee who built your owned face milling cutter.... im a motorcycle mechanic in the phillopines and i love what you did to create something .....❤

[@ramiretz]

wow..... like every time its so wonderfull to watch... you r a genius !!!!

[@PaulXchannel]

Thank you very much.

[@rcole308]

Stunning.....simply stunning If I cannot convince you to move in next door, perhaps simply down the block......Texas is nice this time of year...LOL Cheers

[@PaulXchannel]

Thanks for watching .

[@nickdibart]

The precision of your cutting oil application is unmatched.

[@anhuynh3098]

That's the tool I am talking about, nice and easily done ! Love your video, right on Paul !

[@matthasaname]

I gotta be honest, at the end of the video when it was spinning on a empty mill, I thought for a second you were going to use it to tram the table of the mill. I about had a heart attack. Well done sir. I love the tool height adjustment screws.

[@PaulXchannel]

Thanks for watching

[@cavemaneca]

I've done turning on a mill before, but never seen anything that big turned that way before.

[@byOldHand]

incredible precision, perfect craftsmanship, powerfull tools. Total 💯 👏🏻👏🏻👏🏻👏🏻

[@superb0ck5]

Perfect.. Thank you for sharing it! I really enjoyed watching this beautiful work!

[@PaulXchannel]

Thanks for watching

[@specforged5651]

Looks like that head needs a lot more than just a deck. 😂😂 Enjoyed it, thanks for sharing.

[@ptexptex1876]

Merci... vous m'avez montré des méthodes que je n'avais pas imaginées pour cette fabrication Beau travail

[@ZygmuntKiliszewski]

This face cutter is beautiful. Shaves like a razor. Especially this five-valve head. Congratulations 👌.

[@ZygmuntKiliszewski]

Thank you 🙂.

[@KatSeBladEngraving]

Best one of these I've seen on KZbin. Well done.

[@Super_Natural_Power]

Cylinder head came out beautifully ! Good jod GENIUS

[@PaulXchannel]

Thanks

[@Arthur-ue5vz]

That's some kinda flycutter! I love it!!!!

[@miguelrivera2751]

Estoy fascinado con su video y los cortadores de asientos como se o donde compran de antemano gracias espero su respuesta felicidades.

[@8164725519]

Thanks for sharing this. It's absolutely Beautiful.

[@frfrpr]

Excellent filming and excellent machining. Great video

[@EraserTM]

I am glad YT recommended me this channel. I drive dirt bikes an love machining videos. Nice job man, greetings from Serbia :)

[@PaulXchannel]

Thanks for watching.

[@zactwentythree]

Good stuff! And nice editing too 👍🏼

[@PaulXchannel]

Thanks

[@bostedtap8399]

Excellent design and manufacture, great addition to the shop. Thanks for sharing

[@TomMakeHere]

Great work, it looks like a really good tool If you shorten the stickout of those tool holders you will get more rigidity and you could probably take heavier cuts

[@PaulXchannel]

Thanks for watching. My mill is weak construction. That's why I bet on the greater weight of the tool.

[@TomMakeHere]

@@PaulXchannel I had the exact same problem with my old mill and did something similar. Looks like you are getting good results with it!

[@PaulXchannel]

Thanks. Are you preparing a new video?

[@TomMakeHere]

@@PaulXchannel Always :) Next month hopefully

[@PaulXchannel]

Ok

[@Ratridez]

Your craftsmanship is a 10 star rating 👍

[@FourbrrlGrabber]

That’s a beautiful finish on both pieces !!

[@damianchytutos9334]

Beautiful!!!! You're a Máster, genius👏👏👏👏👏👏👏👏👏

[@PaulXchannel]

Thanks for watching

[@ShopperPlug]

What kind of milling machine are you using? What kind of tolerance it can provide for boring holes and what are the surface finish tolerance when face milling? Nice tool, I hope you put thought into balancing it.

[@russia_winner]

Thank you very much for sharing it! I really enjoyed watching this beautiful work! Ty again 👍🏻

[@PaulXchannel]

Thanks for watching.

[@SMWChanel]

Nice videos i am very enjoy with your video 👍👍👍👍👍👍👍

[@PaulXchannel]

Thanks for watching

[@dimooonz]

офигенно! но обычно вроде треугольная пластина и один резец! я такую на ф300 сделал)))

[@alexandralien3941]

Вот тоже стало интересно, зачем 4? С одной чистота по моему лучше была бы!

[@Heptode]

Great project, and I liked the sandblasted finish. What RPM do you use for steel, and for aluminium?

[@PaulXchannel]

600 rpm

[@jimjohnson1285]

It work's exactly the way it should and leaving a nice finish

[@jayantakumardash5735]

Bro I think you don't need of surface grinding machine because u complete almost in milling. By the way very good this is high precise work.

[@stevezickefoose8563]

Excellent work and hello from Orange County California. Thanks YT algorithms, says new subscriber

[@PaulXchannel]

Thanks for watching.

[@flyfr8rs1]

Nice project - thanks! I'm very interested in the "router table" that you show at 9:18. Is the (appears to be 8-flute) bearing-guided chamfer bit something you purchased or fabricated? If purchased, can you share the source, and if fabricated, any details on what you started with and how you went about it. Do you use any other bits in it (e.g., very small corner radius)? I use router tables all the time in woodworking but hadn't thought of extending the concept to finishing steel parts - genius! A brief overview of your machine would make a very nice, short video. Thanks!

[@PaulXchannel]

see HHW catalog

[@Rx7man]

I made a really similar one.. I had an 8" round of 1 1/2" I used, figured the weight is good against vibrations. I have horizontal 1/2" grooves in mine that hold a TPG insert holder like a flycutter.

[@dc6233]

IDK if you'll read this but if you used steel may I ask what it ended up weighing?? I only need to deck single cylinder heads. The NOS 8" Valenite I bought seems far too heavy for my Bridgeports quill lock... But, for 40$ it makes one heck of a paper weight!!

[@Rx7man]

@@dc6233 i've never weighed it, but I did have it in the quill and the lock seemed fine with it.. certainly enough mass there to prevent vibration

[@didhyphitol9784]

Best working. And best of the best tools. Getting better

[@PaulXchannel]

Thanks for watching

[@rosejordan9858]

Coolest project I have seen in a while. Great work!

[@anhuynh3098]

A hell of great cutting job ! Awesome .

[@vikassm]

Whoa! That's a very nice cutter! With all that mass, it should power through most jobs easily 👍 I've used a large 160mm concrete hole saw as a face mill for finishing a large wood surface. The wood block was too thick to fit in a planer/joiner, so I thought "hey, we can use a hole saw like a fly cutter". On location, didn't have too many tools or too much time, and we had to finish the job, so it seemed like a good idea at the time (doesn't it always). We (I mean me) underestimated the cutting forces involved, and the very first cut send the chunk of wood flying 6 feet across the room, and toppled the heavy drill press it was mounted on!! Thankfully, the cord came loose and the machine switched itself off. For a moment there, I felt someone was going to die 😱 Thankfully no one was injured. After that we clamped everything double tight, increased the cutter speed, slowed the feed way down and then it gave a really nice finish on that block of wood.

[@PaulXchannel]

Thank you for watching . I wish you much success in your next project.👍

[@heathmurphy3735]

Clever use of the mill mate.

[@staciedziedzic4480]

This is an awesome video! This part that you Made turned out really well! Great job keep up the good work!

[@henningmachens8610]

I think that's so awesome that you can make your own tools with machine tools, but you need so many machines that I don't have.

[@oldbloke135]

Love it. I'd like a half inch thick plexiglass guard between it and my head if I was using it. Just in case a grub screw came loose and it threw a tool holder at me!

[@anthonycphillips2430]

Talent beyond belief. I love it.

[@juvenalcondecampana4816]

QUERO UNO IGUALITO, pero recién estoy haciendo mi torno, pieza por pieza porque no hay plata, pero apenas termine eso lo pondré en mis primeros proyectos, que alucinante, ver una maquinaria perfecta un sueño que todos quisieran tener y pensar que dentro de todo hay personas que nos dan esas ilusiones y nos enseñan con tanta paciencia que hasta un niño entendería, gracias don Pablo

[@chipcity3016]

Been a machinist for 40 years never seen cutting inserts removed from the packet with tweezers!

[@PaulXchannel]

I will use chopsticks in future videos :)

[@brentondauzat231]

How can I contact you directly about this? And your valve seat cutter.

[@sylvaner01]

Nice video mate, was so good I forced the missus to watch it! Cheers

[@PaulXchannel]

Thanks for watching.

[@Logan880121]

This to much for this little machine, nice problem solving. Greating from Hungary

[@PaulXchannel]

Thanks. The solution is a higher tool weight.

[@ZygmuntKiliszewski]

Machines with the participation of the human mind create other machines or tools. Congratulations 👌.

[@ZygmuntKiliszewski]

Thank you 😀.

[@GG-rj4oj]

What a great project this is. Thanks for the step by step pics. May i ask what thickness the cutter ended up at?

[@PaulXchannel]

Thanks. 4cm.

[@robertoudokrapf453]

OLÁ. O "cruzamento" fica por conta da Viação Férrea? ABRAÇOS Roberto Udo Krapf

[@Ph-vl1fm]

this tool can cut/facing the iron cylinderhead?thanks

[@PaulXchannel]

Yes

[@darkfactory8082]

Excelent. I have to do the same thing on my mill, 'cause my lathe isnt' big enough, to produce 2 spoked wheels for my bandsaw 440 mm in diameter. =/ I hope it will work as planned.. Cheers.

[@MarioAPN]

When you have 4 cutters, how do you dial them in the perfect Z height? I am from Europe, so I guess that the difference for +-0.01 mm is the tolerance. So... When you are working on the block or head surface, it needs to be perfect. Or I am missing something. Also, I would personally mill just the surface for tools and bore a hole through the wheel. Put some M8 or M10 12.9 bolts so if something goes terribly wrong, it would just broke the tool and bolts. Such a huge mass is violent.

[@chrisstephens6673]

Very nice. I thought i heard an uneven beat when you cut in slow motion, i know you checked the tool height but what about the radial distance?

[@PaulXchannel]

Thanks. Radial distance is not a problem. The deviation is to 0.05 mm. The problem is in a weak spindle. By default it will be designed for aluminum up to 0.1mm removal for a cylinder heads.

[@fainderskurs-koi8767]

Лайк. Смысл в круглых вставках? Больше рабочих граней или лучше работает?

[@paolozimerle4265]

Bellissimo utensile, complimenti

[@obedfontana5566]

With that nice cutter uuhhh.... Suscribed!!..

[@TorteTS]

Thanks for sharing whole process. Is the press fit and force of the screw enough to take the cutting force?

[@PaulXchannel]

Thanks. As a whole it is reliable.

[@maxwellleckie960]

I had the same idea of doing this but from machining from a salvaged flywheel. You think I could get away with that?

[@PaulXchannel]

💯👍

[@hamzabouaziz1583]

Thats impressive Do you work on car engines?

[@PaulXchannel]

Thanks. Only a motorcycles.

[@Mark-mx3io]

Wonderful video, aluminum cylinder head and casting cylinder CBN PCD 1/2× 3/16 3/8× 1/8.❤

[@mecatech564]

Very Nice vidéo and good job

[@Di3f0x1g]

Хорошая работа! Креативно) 👍

[@hectorsierra5066]

AWESOME. GREAT TOOL.

[@adailtoncamposrochacamposr8759]

Excelente profissional. Parabéns! Nota 10....100.....1000

[@DaleepEngineering]

बहुत ही सुंदर 💯

[@vasili1635]

Perfect.. Thank you for sharing it!

[@PaulXchannel]

Thanks

[@doriancharles608]

Excellent craftmanship buddy,enjoyed the build👍👍

[@PaulXchannel]

Thanks.

[@piotrekatas2985]

why you are using rounded edge knifes for this tool?

[@PaulXchannel]

for a finer surface

[@ebrahimshokrian9508]

your post is univercity and very good thank you

[@PaulXchannel]

Thanks for watching

[@z90012]

Lovely balanced fly cutter

[@markedwards1900]

Nice face mill using button turning inserts

[@ramonfigueroa9455]

Nice video, thanks brother

[@MaturePatriot]

How many carbide inserts did you dull trying to cut through the scale?

[@PaulXchannel]

So far I've only used these.

[@TiagoEspinha.]

excellent job a hug from Portugal✌✌✌

[@paulcurtis2779]

Not a Cylinder Head at 15:45. . That is a carburetor body. Very nice fly cutter. . impressive.

[@Gen3.5tt]

If that is a carb body, you are on the wrong videos, go watch how to change your oil tutorials.

[@ARIFINLATHE]

Perfect brother..nice 💯❤🤝🇮🇩indonesia

[@banker9player9]

I really enjoyed watching the video thanks

[@PaulXchannel]

Thanks for watching

[@chipsnpeasifuplz]

try skimming a cylinder head with 1 cutter. great video.

[@perbaikanpipabocor3739]

Good job, this is fvrite turning solution.

[@alipim3504]

Parabéns excelente trabalho sou do Brasil parabéns 🇧🇷👍

[@gustavopacheco6541]

15:36 what is the name of that stone and what is it for? Saludos de mexico👍

[@PaulXchannel]

only grinding stone

[@nickpowers2528]

Good job...always great to watch

[@PaulXchannel]

Thanks

[@andresoviedo5509]

the art of making tools, good job

[@PaulXchannel]

Thank you very much.

[@allenignacio9790]

What size of the spindle did you use your smart man using the mil as lathe

[@PaulXchannel]

morse taper 3

[@dodiedipamenggala3427]

Good stuff 'n good skill = GOOD JOB 👍👍

[@hansbeamer5725]

Instead of painting the parts you can try to blue it next time. Only a suggestion. 🙂 great work.

[@PaulXchannel]

Thanks

[@ГеоргийБондаренко-ы9щ]

Дуже професійно виконана робота, підписався на канал

[@Rs-fi2uf]

What mill do you use or what would be a good mill to start doing stuff like this

[@PaulXchannel]

Stronger mill. My machine is weak.

[@c__TattinhNhi]

it was amazing, full of technique and precision😊👍

[@PaulXchannel]

Thanks

[@CleverNameGarage]

One question, why isn't the center bolt on the bottom recessed?

[@untitled2792]

it doesn't need to be, the bolt is below the height of the cutters edit: spelling

[@tonisiqueira9543]

Aí sim hein uma ótima ferramenta show 🙏

[@billshiff2060]

It is cutting on only 3 teeth.