Making zero clearance table saw inserts

Showing the steps for making a zero clearance table saw insert
woodgears.ca/delta_saw/insert....

[@tobyheisler9612]

7yrs later and still helping people with this video. Thanks so much for your meticulous attention to detail.

[@joevannucci1392]

Matthias, your videos are models of how to do it. Clear, concise, efficient, accurate, and realistic.

[@BrookNBones]

My grandfather was a carpenter and wood worker for over 50 years and I have to say even after all the things I learned from that man I still find it interesting how many tips and tricks i pick up from your videos.

[@benbrown1487]

The amount of thought and detail you’ve put into each of these projects is nothing short of exceptional, thank you! I am one who will build just about anything rather than buy it if I can figure out how it goes together, and your plans make that almost easy!!! I’ll be purchasing a few of your plan sets for sure!!!

[@seansysig]

Best zero clearence throat plate instruction video on KZbin! Thank You!!

[@michaelroof1969]

The things you make amaze me. I live in a family of engineers, one software and one aerospace. Your level of enginuity is a gift. Not all things are taught in school. Keep sharing!

[@dichotomy1593]

I appreciate and enjoy your very helpful videos Mr Wendel. I began a new job at a Finish Carpentry shop a while back where I am building custom cabinetry, doors, gun racks etc. Your info and advanced technique is very helpful. Thank you.

[@borjonx]

Very clear, concise and calm description/info. Thank you for posting this 3.5 years ago - I just found it tonight for the first time & then subscribed - very well done sir.

[@flouflout]

Matt: Thank you for sharing your expertise with all of us! I will never be on your level but, I learn what I can. Thanks again.

[@chrisgriffith1573]

Thanks for your experience on this. I have wanted to make some zero clearance inserts for a long time, but been afraid of wasting a lot of time, this gives me a lot of confidence!

[@jadams2013]

Outstanding! You cover every detail clearly and efficiently without any BS. Much appreciated.

[@scottgould804]

Matthais. I’m an old journeyman carpenter and you did a great job of explaining all the details on how to do it right. Thank you

[@matthiaswandel]

I have push sticks. I never need to use that horrendous gripper. The idea of pressing down over the blade with my hands as close to the blade, as the gripper requires, gives me shivers.

[@Texascarnivore]

Love the care you take. Even with something a lot of guys see as not important. The varnish the pin all show that you care. It shows the mark of a craftsman

[@bodgerdavesumner]

You often check what the other guys have done, but then you go the extra couple of steps. Always great to watch. Keep on doing what you are doing.

[@arcadeuk]

I would have never imagined how versatile a saw table was until I watched your videos. Great work as always!

[@CincoaOchoEstudio]

Great video, thank you! I made an insert for my saw this weekend (mostly) following your procedure and it went very well.

[@jimjarrel9179]

Great video! Very professional, informative and no annoying music. keep up the good work!

[@ronbernardini9130]

Thanks for the info, I'm sure that there are tons of KZbin descriptions on saw inserts but yours is exceptional. Thanks again. R

[@jons9626]

Matthias as usual awesome video. I think you may have missed your calling building space shuttles.. Your accuracy and dedication to getting something just right always humbles me! Thanks for the video.

[@WayneWerner]

He just builds them out of wood.

[@cegodsey]

I had to show this to my wife. She complains that I put too much thought into things and I should just do it. She says it's because I'm an engineer and what she can do in 30 minutes takes me a day. When you get to the part of taking 5 thousands off, she couldn't believe you used a gauge to determine the distance. YAY! She no longer thinks I over think things (well she does, but has much less to complain about after seeing this.

[@TheFlyingKiwiNZ]

5 thou is very very picky when it comes to wood work! I had to use tolerances of 2 thou when I was overhauling engines, but this is excessive lol!

[@j.ericswede7084]

Exactly. I thought his techniques shouted #EngineeredToMakeItBetter (This from the son of a Mechanical Engineer.) I know how they think.

[@blinddogroofer]

I especially like it when things that engineers over-think end up not killing me. We need people to do things well and thoroughly, and we have politicians for the other stuff.

[@Chris.Davies]

I thought it was a bit OTT initially... but I'd measure it with my vernier calipers, then loosen and tap the fence, and then measure again. So it's only a matter of degree, I think.

[@blinddogroofer]

@@Chris.Davies my father had a cabinet shop in Oregon and his table saw was so precise he never used a jointer. We once picked up once 8-10 foot long 3-4 feet wide 4 inch thick slabs of "curly" maple and we spent about 2 weeks sawing it. There was so much of it we filled a van several times, and it was loaded so heavy it sat on the springs (we only had to move it 1/2 mile). A good table saw in the right hands is an amazing tool He always made his own inserts too.

[@mjb12141963]

coat both sides to make warpage "less likely". That's the part that people never hear, LESS LIKELY. Great video. I was just thinking about making an insert and you video caught my eye and showed me everything I needed to know. Thank You Matthias.

[@live2encourage]

I am just now putting a woodworking shop together. You are an excellent teacher. Thanks.

[@2webby]

Great video Matthais, I always enjoy watching them over and over.

[@bobmedic3214]

Just my opinion. Whatever works for you. I like your videos and watch them all the time. I have gotten lots of good information from them. No insult was intended.

[@samseward8779]

My used table saw came with an aftermarket zero clearance insert but it was a little chewed up and I like mine to be as close to the saw blade as possible. It fit perfectly, unlike the factory insert, so I was able to use it and a pattern bit with my router to make a new one, so it depends on what you're starting with. I definitely like the idea of the spline in the outer end and will incorporate that into the next insert I make, which will be a 45 degree one. Your 30 degree insert inspired me.

[@yougolook]

Matthias ... You're the best .... I have learned a lot from you over the past couple years... I Soooo enjoy your videos... and I too am an engineer ... love the details...

[@druggles1]

Another great video, Matthias! Thank you, for sharing.

[@gxgolden1]

Hi Matthias. Excellent attention to detail, as always. Thanks for the lesson.

[@bobbyt9999]

I've made these inserts as well. I make them out of oak and they really work well. It's a good idea to be putting the little screws in for height adjustment. I'll be doing this tomorrow!!!

[@biglar155]

Awesome. I was just thinking I need to make new inserts and I came across this video. Another great project by one of my favorites.

[@TyCetto]

Love your work! Greetings from Singapore!

[@Thesimon2011]

Just upgraded my table saw and I had the same problem but didn't even think to do what you have showed me, many thanks.

[@ejlilley]

Thank you Matthias, another fine video with clear explanations.

[@TomGlander]

I'm sure you pay SO much attention to the negative comments and those who have a better way to do anything and everything, but have ZERO videos of their own that help anyone. Yea, I thought so. Keep 'em coming. Great videos, really appreciate the insights you provide.

[@joecamel4556]

just because some people do not make videos does not mean they are wrong critiquing someone elses

[@DarronBirgenheier]

Wonderful work, as always. A pleasure to see a true craftsman at work (and play!)

[@remige2006]

Very well presented...I like the idea of screwing four srews under the insert in order to adjust its height...mixing and sharing ideas will always be and excitement for me...Bravo!

[@remorrey]

Excellent problem solving, safety considerations and technique. A clean, sharp presentation. Thank you for the ideas.

[@oneolddog8809]

I have used “ hard board “ as a zero clearance setup for years. I cut certain widths frequently. Each piece has multiple slots. I lay it up against the fence and clamp or blue tape it down and start ripping.😎👍

[@fredwest5396]

Love your attention to detail, Bravo

[@davebrittain9216]

Matthias your videos are very clear and professional. Very good job, thanks!

[@davebrittain9216]

+deepthroat212 With a name like yours I think it would be more a job you are used to.

[@deepthroat212]

+Dave Brittain nahh sounds like this is your man, go get him tiger! ;) remember good girls swallow ;)

[@lokkas3637]

+deepthroat212 dafuq

[@abbykirby1710]

deepthroat212 not always, I got me a really really good girl, she don't every time!

[@sssfff5058]

Ingenious - I will be using your thoughtful method to help refurb a second-hand delta table saw - Thank you very much.

[@stamp2k8]

Thanks for posting this, love watching your videos, awesome work!

[@jonwilmot5331]

After seeing this I just replaced my cheap plastic insert which broke with a new one made of Corian. Combined with a basic sled my £100 saw is now capable of turning out good quality joinery. Thanks Matt.

[@psycho1279]

HOLY Crudbuckets!! I seriously envy your workshop! having recently come into my first table saw recently, having few other tools i felt good and thought my workshop might finally take shape but you sir, WOW!! i would love to be able to build my own workshop to something half as well equipped and professional as that! If that is in your home and its all your doing my goodness!! Its amazing!

[@TeeGiang]

the wood working genius...love your work matt!

[@matthiaswandel]

Yes, it is in fact. They get tight side to side in the summer, and looser in the winter. Varnish - that slows down humidity changes, but the varnish, even oil based, is not entirely impermeable.

[@ronaldnaeyaert3653]

Very well done video on how to make a zero clearance insert bevel insert. Lots of tricks that turn out a quality product.

[@BarneySaysHi]

You really are a wizard with wood, Matthias!

[@matthiaswandel]

That's good advice for anybody!

[@TheTrock121]

That's some nice work. I haven't replaced my fence to get those sort of tolerances, but I used a piece of hack saw blade as a spring to hold the insert fast, similar to the spring in my original insert.

[@cazrcon]

great video!! you make it all seem so easy but the trick is being well set up. you answered a lot of questions I had and saw some great ideas. Keep on rocking your a superstar!!

[@silentscribes]

you are so good at making stuff it's crazy. Good job!

[@PanamaSticks]

You do really nice work, and you explain things very well. Thanks.

[@surfcello]

Love the detail on this one.

[@rickcarson9392]

soon times I just can not figure how am I going to do this . But with your videos and a little practice , Your how is greatly appreciated. thank you. Rick

[@XCyclonusX]

Creating a zero clearance table saw insert. step one -- Make sure you have a zero clearance table saw insert. You'l need it for step 3 and 4. No disrespect intended. It just reminded me of a video I saw once when someone was showing people how to make their own anvil and right off the bat he said first you need an anvil. You're the king Matthais. Keep up the fantastic work.

[@samseward8779]

I've also made my own zero clearance inserts and use a variant of your method. I use the table saw slot to determine the correct width,trace the ends and cut them outside the line. For us non-engineers, this is easier. After sanding the ends to fit, they can then be sanded to fit exactly. They're cut out of stock that is thicker than the stock insert. They can then be planed to exactly the thickness needed and I've found that the end pin is not necessary. However, adding it would be a plus and certainly would be compatible with your method.

[@VeryMuchBlessed]

Excellent craftsmanship! Good video. Thanks for sharing it.

[@michaelthunderosa]

you know, your videos are very informational in themselves, but I enjoy how your brain works, how you solve problems. admirable. anyway,...enough mushy, just thanks man, thanks.

[@LeSnickasaurus]

"I'm going to take about 5 thou off...." *unlocks fence *tap-tap-tap DONE. Matthias you rock! Thank you for these vids. Keep them coming!

[@CubeAmps]

Ijjkjjjjjjjkkkjjuiujnnńjjjnjjkjjjjuoiiiikkkkjjkkkjjjjjkkkmmμkkjllllljjjnpp;/;p;;;;;;;;lff\fgftggffffff₣ffftfftr=[

[@seawerst]

Like the Ave Tappy Tap-Tap. But they probably don't know each other as in Ave vocabulary, wood is called "Dead trees carcass"

[@mikeyandalyssab4782]

"I'm gonna take 5 thousandths off"... the fact that he can say that and then do it just shows TRUE SKILL!!!! I envy you kind sir and thanks for the great videos!

[@JamesRPatrick]

This is full of smart little tricks that I would never even think of!

[@drjohn148]

Nice work, Matthias. Thanks for sharing.

[@danielbedford6539]

You are the marbles, just brilliant.

[@celestinomartinez2738]

Gracias a ti he aprendido muchos truchos ,que he puesto en practica , saludos desde la frontera de tijuana., thanks a lot

[@pinechopper9259]

I finally made one for straight cut and love it. I can now cut wood thin enough to make paper (well, almost).

[@JohnLoganMcKee03]

Thanks for sharring that video. I was having the same problem . Very helpful.

[@medhist2006]

Excellent work Mathias. MY old saw could sure use your methods:)

[@angel1138thx]

Very good video, thanks for sharing Matthias,Greetings from Spain Muy buen video, gracias por compartir Matthias, saludos desde España

[@bobvogel9916]

Great, thorough, video with a lot of good ideas. Thanks.

[@AbarSimorgh]

Thank you for sharing. Much appreciated. Very well done tutorial video.

[@ChrisCox-wv7oo]

Beautiful work and brilliant design

[@CockatielCompanion]

Nice video. I do not have a saw with an insert like this, but I was mesmerized and watched the whole thing anyway.

[@catfishmudflap]

Very good technique and very useful. Thank you.

[@nomercadies]

It would be interesting to know the actual length of time it took you to accomplish the task in comparison to the length of your instructional video. The students in my class have to do an instructional video as a final project and the time difference is extraordinary. They really appreciate and understand how much detail you go into and how time consuming it is to do it right. Thanks again, Western Michigan Matthias Wandel Fan Club.

[@gamingSlasher]

That was a sweet way to make zero clearance inserts. Thanks!

[@marvincderuyscher9676]

Fantastic video! What a great idea, thank you!

[@marcosmontesilva]

MATTHIAS YOU ARE THE BEST!

[@vajake1]

Thanks for posting this. I made a few of these out of tempered hard board glue ups.

[@ruckboger]

This guy is such a baddass. I've watched several of his videos in the past.

[@tsthebeav]

I have never replied to a vid. You are very good and show people how to be safe (pin placement) good luck with future vids!

[@matthiaswandel]

Emil address is on my website, linked from the video.

[@WayneClarkwoodshop]

You gave me some very good pointers for making table saw inserts. Thanks..

[@ecrusch]

Good job Matthias ! Another useful video!

[@colorblindbowen]

Dude, I like your style. And your voice.

[@robertbrunston5406]

I need these! Thank you.

[@memyselfi9087]

When I make a stack of inserts I use a dado blade to partially make a recess in the bottom of all the inserts to allow clearance for larger blades.

[@Stephen1455]

Wood working to thousands of an inch , I am impressed I am an Instrument Maker, so very close your work!!!

[@mlindholm]

When you're trying to get things accurate, a few thous make all the difference. I realized two 6" long pieces ripped to the same width, when one was flipped, showed different widths at each end. Turns out when measuring between the front and back of my blade and the fence, was a 0.009 discrepancy! A slight adjustment, and now my edges are much more parallel.

[@user-px7zf9tr4y]

Матиасу спасибо и респект! Пользуюсь его приспособами и поминаю добрым словом! Афигительный чувак, всем рекомендую на него подписаться

[@jeffmclowry]

I love your videos Mattias.

[@thecasualcitizen492]

As always very informative and educational. Thank You!

[@andygrew4832]

Great demonstration, thank you.

[@chummel123]

thats why it was his video...done with perfection as always-you watched it-now "we" know how "you" would do it

[@MichaelGambill]

Good ideas that are well presented, thanks.

[@YuvalAS]

i just love your brin man... a thing to marvel at... i kid not.

[@Sillyturner]

Make your first one a precision using your methods they keep to use as a template to make additional ones with your router and bearing cutters. This has worked good for me.

[@aux1z11]

i made some out of oak for my powermatic pm3000 they fit nice, thanks for the vid.

[@CentralNintendo1]

Great and clean work!!! Love all of your videos, also very helpful :D

[@theresaolsen9772]

Excellent tutorial!!