Dead 24v DC Motor to 12v Motor for High Current, Speed & Torque - Project !

In this video, i will be modifying the armature winding of a 24V Dead DC Motor ( 660 RPM ) to 12v motor with ( 6000 RPM ) by armature winding modification. Old winding was 0.3 mm and new winding is 1 mm .
The dc motor modification project improves the speed of the motor by 10 times although the current drawn is also proportionally high i.e 8 Amps .
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#12v #dcmotor #motor #highspeed #highcurrent

[@MrElectron]

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[@khimsophacarfixing]

This is a good technique to restore old things. I like it too much!

[@jjhack3r]

Sometimes you disappoint me, but sometimes you impress me. This time, I’m impressed. Good work.

[@diyathomevn]

a new idea Good job..

[@lucgauthier3201]

Very nice job, you work very good

[@SC.243k]

Awesome… very beautiful 👌 Fully watched

[@kevincheung7839]

May I know how long of the 1mm wire was used? Many thanks. I got the same water pump but it's overheated (the motor itself and the electric wire from power supply). I think it's caused by short circuit in the armature. It draws too much current from the supply.

[@mpalaskokkalis2593]

Perfect motor 👌

[@therealitysimpletechchanne469]

I appreciate the way you made it, good work

[@tutaylam68]

bạn có cách cắt dây điện quá bá đạo

[@singhananta8142]

Could i beleive this man anymore?

[@ehsanullah7103]

Thats nice. One thing u must explain, marking & coil pitch.

[@AMANGUPTA-hf5mv]

Number of turns ?

[@theJonnymac]

looked like 6 to me

[@tcmodelmaking8517]

you do a great job, i love creative repairs like you

[@xuanthuyvannguyenthuy4781]

Hello Việt Nam ok rất tuyệt vời nhất trong thiết sáng tạo hay chúc mừng bạn thành công hay

[@flstudio-bitcoin935]

Thanks.

[@JonahNAloha]

Where does the end of the copper wire go when finish winding?

[@sirzdandy]

great job

[@electronic7979]

Nice

[@ДимаБрежнев-р3ш]

Спасибо! Как раз сейчас учусь это делать

[@aysecatlak9637]

1 perfect restrasyon

[@farouksadki1674]

عمل رائع و متقن شكرا على هذا الفيديو

[@tikiribandakandegedara316]

Good good larn

[@Premmandal345]

Sir big fan of yours 😘❤️ plz tell me your education qualification are you an iitan ? Plz reply sir , ❤️

[@MrElectron]

B.Tech Engineer. I didn't give the IIT Enterance 🙂

[@Premmandal345]

@@MrElectron Thank you sir for your reply ❤️ 🥰 you made my day 🌟

[@SarveshKumar-bt5bo]

Is there single wire or double wire winding for 24v dc ro booster pump?

[@ravi8159]

Tell me how many grams coil is needed for winding

[@ПашаПитецкий]

Дякую вам за працю, хай щастить

[@عمادرعد....رأيمنالناس]

Peace be upon you, my brother..I want to ask the method of winding the wire. The number of voids is 16 (even number) and the number of copper hooks is 16 (even number). Why did you choose to tie the wire from copper hook 1 with space 3 (odd number)? So how is the end of the coils back to the copper hook 1?

[@Savage-lx5yj]

Great job!

[@ManishKumar-su1ue]

Hi bro pls tell me that if we want to make high in Torque but low in RPM so we can put so much load on it pls tell me the windings configuration for it

[@dhirajkadam6636]

Bro U can use BLDC motor hight torque and low RPM like E bike have now a days

[@elamparithi912]

gear reduce mechanism to high torque and low speed

[@mathieupierremarceaupaulin5298]

Belle vidéo

[@RixtronixLAB]

Creative video, thanks :)

[@pulaknsu]

Great scrutinised work 💜🧡 Question: *Can I generate voltage in the motor input wire by propelling the motor shaft by external forces?* i.e: by wind, by water or by magnet

[@adhyansehgal4192]

yes these have magnets

Very meaningful experimental video

[@dhirajkadam6636]

Hi sir did u balance the armeture before incrting in housing it should be balance before the armeture is install and take it in use bcose the vibration of the armeture may coses damage the motor damages of bush and clamping screws gets Loos , sound etc

[@MrElectron]

Yes ofcourse.

[@KORZDAKRA]

very nice 👍 my friend ❤️

[@PF-gi9vv]

Looks as though you've wound the windings incorrectly to the commutator because the current draw seems extremely high to say it has no load on the motor. I could be wrong though?

[@richardsmith9605]

Your method for cutting all those copper wires was very interesting - with a hacksaw blade, and worked surprisingly well. Though I wouldn't of risked holding it like that with bare fingers... as the thought of it catching and cutting flesh/bone is pretty nasty! 😬

[@fatemekamani3021]

2

[@fatemekamani3021]

ث

[@fatemekamani3021]

2

[@fatemekamani3021]

2

[@fatemekamani3021]

2

[@g.j.dutoit4447]

Do you have a video how to rewind a radiator fan armature of old car (1974) it got 10 slots

[@belsayshootingground]

Is it just one long strand of copper wire? I thought each loop would have to be a separate connection? I’m a little confused why the motor doesn’t just sit still if the electricity can just flow through the entire things all at once?

[@WickedGod-l7x]

Can you explain what causes the magnets to have shadow marks on them.

[@idontknowmyfirstname69]

Did i miss it? Did you have a number for the current draw on the old motor?

[@priyanshsuthar5861]

Hello 🎉 I have same motor how can I wind it for more torque and speed ? 🙂

[@TubaParveen-cd2ys]

But, it gives some inspiration to restudy thoroughly the physics from 9th to 12th class , after that trial may be tried.?????

[@kameshwarikandhaswamy3824]

😮😮😅😮

[@yakuprazi3325]

Uygun teller ve sarım değil. Çünkü fan yok, havalandırma yok. Çok uzun dayanamaz... Fikir güzel.

[@MrElectron]

Good point, although this was more of a 'how to make that' type of video. Thanks !

[@aniketsharma1597]

Sir how many grams of wire you use for rewind this moter and which swg

[@MrElectron]

I didn't weigh it . I just gave the specified number of turns for the 1mm wire.

[@Dave_en]

1.02 mm wire is 19 SWG. Turns may be estimated by the volume of wire taken while winding it on armature. Roughly half the space in the slot should be filled by one coil. One slot has two such loops.

[@TubaParveen-cd2ys]

Any formulae to calculate all these components to get the required voltage, amperage smoothly, imean without any ill effect ????????

[@skyphoto4114]

Which one is high tork.?.. 6k rpm or 660rpm.?

[@rajviji1984]

What is the number of turns?

[@kelektro0125]

Please measure the torque of this motor in a next video. Maybe you also could determine the efficiency because I doubt that those thick wires are a good chose.

[@MrElectron]

It all depends on the RPM you need. Just as the High Current Car starter Motors .

[@Dave_en]

You can increase the torque using step down gear. Using thicker wire means less turns and more current resulting in high RPM and low torque.

[@mariastanford5701]

@@MrElectron In new windings how much coil (meters) you used?

[@shuvra4352]

No load current 8 amps isn't too high?

[@lucgauthier3201]

Bravo for your good English, most Indian doesn’t speak well as you !

[@gaurav.porwal]

I've rewinded the armature watching this video but now commutator is showing continuity with armature slots.. is this normal or I've done some mistake... pls guide

[@MrElectron]

Hi! Its not normal.. seems like your Enameled copper wire got ruptured and it made contact with the armature . Remove all the winding and the paper tape insulation and try pvc insulation instead. Then it wil work for sure.

[@gaurav.porwal]

@@MrElectron okey... thanks for giving time dear...

[@Zain.muhamamd]

Where can i buy this motor??

[@mjidadam9421]

Does it not get hot ?does it work for a Long time ?

[@Dave_en]

It will become hot if overloaded, else the motor runs at amazingly high speed.

[@YawarKhan-m5u]

Ye dc motor fan bante he mere pass

[@salehamini8061]

Are the bearings suitable for 6000 rpm?

[@Dave_en]

​@@johnvanlandingham8832 high RPM machines have this kind of disadvantages. The bearings break or cease. To overcome this problem use lower RPM as much possible. I think my air cooler motor will last longer if I wind it for 1000 RPM rather than 1400 RPM original. Recently I had to change both bearings due to increasing noise levels. The shaft was also affected and had to punch it along the bearing line to tightly mount the bearings.

[@rajkumarghosh2093]

How to turn the armature coil.

[@royalgamersaleem3073]

Can this motor become a fan by giving 24 volts?

[@officialVimalKumar]

Yes

[@darrenglynn597]

What do you use to insulate the iron core when you rewire the coils on the amiture. Do you use paper / card / insulation tape. As I am baffled.

[@Tech-Tacked]

Wait it can run on dc?

[@techmind8867]

bro can i use it to make e-bike and RPM will increase on 24v??

[@Dave_en]

I don't think we can make e bike using it. It can hardly provide 72 watts of power and if we reduce the RPM using gear box to create more torque then the bike may not run at high speed. But it's worth a try if you can achieve 25 kmph speed for visiting local areas. You can attach two motors in parallel to achieve good results.

[@TubaParveen-cd2ys]

​@@Dave_en It would be better to use 48 volt onward d c motors(brushless) for the same with 48volts battery onward , ?????????,as it would bear the loads given in a smooth way ??????????

[@Dave_en]

@@TubaParveen-cd2ys Yes. 48 volts are enough for light bikes. Some e-bikes and e-scooty do use 48v DC brushless motors and battery for satisfactory performance.

[@Dave_en]

@@TubaParveen-cd2ys If you double the voltage, then at same winding resistance the power gets quadrupled. That means four times the torque.

[@AviAero123]

The armature was not balanced after rewinding. Sounds like it is vibrating in the bench vise horribly....

[@nikashkumargupta4538]

Bhai kitna mm ka motor ka sharft hai

[@TubaParveen-cd2ys]

8 mm

[@rodrigolorde3737]

😮😮

[@TanvirKabir0461]

Please make a complete and easy way to rewind this kind of motor armature.

[@wladimiryrenkow9579]

превысил сечение в 10 раз при этом щетки и коллектор не предназначены для возросшего тока, думаю недолго ему работать, если без нагрузки 8 ампер , то с нагрузкой задымит скорее всего, у якоря даже нет вентилятора да и вент-ных отверстий в корпусе,

[@moaadiaphd5109]

عمل جميل جدا شكرا؟ كم عدد المجري الواحد 65 وشكراً ❤❤

[@WickedGod-l7x]

Five Americans.

[@EnforcedPolicy]

Do you use two wires?

[@TubaParveen-cd2ys]

What would be if one uses double wire of 1 mm thickness for rewinding the same, ampere ?????, voltage ??????? Output

[@rajendrasharmasharma8681]

Three mm wire se winding se moter jal jayegi

[@مريمعلأ-س5ض]

ترجمة للغة العربية ‏‪1:47‬‏

[@gudduchourasiya4519]

Isme kitne namber ka carvan lagta hai

[@rezkseh2037]

I have rewound with thick wire The motor going hot

[@TubaParveen-cd2ys]

Heat or energy transformed(W or H) = i^2 *R * t

[@Ilyaskhan-nu8ic]

Please i have no rpm tester please for me test the tiger daynamo rpm please

[@fahrirexsa2959]

Wo aryu

[@kishorbhawsar4198]

क्रौनसे नम्बर का तार लेना और वाईर्डिग टर्न कितने लेना यह नही बतायाँ आपने ।

[@Hamid-az]

Any details just for fun😂😂😂

[@19g222]

hwo many rawnd to the wair

[@sumanbaral8457]

Why did you use Alphabets to mark commutator bars ?? Trying to show your extra skills , I guess… Why don’t you use Chinese alphabets ?? Simply. But I appreciate that you have the best collections of dc motors … and thats cool…

[@АндрейЗавишев-ц3н]

Через 10 минут он разогреется до 100 градусов. И сгорит.

[@عاشورالعشري-س7ف]

بماذا تنصحني بالنسبه لعدد اللفات وقطر السلك النحاس

[@eijigold2833]

8:35

[@jamatiaborok1094]

What the ampere

[@chandmia1593]

What is the price of willing to order 6 drills from Bangladesh? Can it be sent by courier?

[@davidwillard7334]

BUNGLADESH ! Has a Problem ! With ! ANYTHING ! Sent ! There !! Because it's ! HIGHLY !! IILEGAL !!

[@Niku225]

13:50 666 its a cursed motor😅

[@rathanagamer5961]

How many HP

[@TubaParveen-cd2ys]

96 Watts

[@TubaParveen-cd2ys]

O.128 HP

[@topinfomentary6143]

Bhai same tarikey se rewind kia pr Meri motor ni chl rahi

[@yogeshkumbhakar3550]

Hello bro. I need this motar 6000rpm

[@TubaParveen-cd2ys]

What load are you expecting to give, if delivered ampere is 8 amperes,try to proceed successively to take care of expected rising of temperature of the motor body ???????????

[@padmanabanr8229]

Why video not playing fully.some wallpaper irritated

[@MrElectron]

May be there is some momentary glitch on youtube or internet connect. Its playing fine here.

[@РостиславКолесов-к5о]

Перемотал более толстым проводом на более низкое напряжение питания. Тонким проводом - он был на 24v или выше.

[@emilyhouse9642]

If only people knew what they were watching🤦

[@hsigsicefno7wbo8e33]

P hindi ma bat kre

[@serkes7505]

Fake. Yaptığın sarım her boşlukta tek seri olmasına rağmen dk. 10:20 de gösterdiğin sarılmış olanda her boşlukta çift seri sarım var.

[@jethanandbuchhada13]

Instead of rewinding there was another method

[@TubaParveen-cd2ys]

Gear system ??????

[@苏联仁]

250

[@christopherbaksh9443]

Rghij

[@ВладиславАлександров-ы5о]

досмотрел до конца, убожество для перемотки

[@menesys3]

anda a estudiar

[@lanzaxell4853]

first:D

[@moking8095]

Motor bearings would stand up to 6000 RPM. SCAM, SCAM, SCAM.

[@rj2383]

Can you make the same motor into BLDC motor