Must see homemade panel-cutting plywood cart!

Get project plans here►
www.stumpynubs.com
Tools seen in this video►
60-Tooth Plywood blade: amzn.to/2SPt0Ks
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[@StumpyNubs]

Get project plans here► www.stumpynubs.com/ Tools seen in this video► 60-Tooth Plywood blade: amzn.to/2SPt0Ks Bora WTX 50” Edge Guide: amzn.to/2EA3TGm Bora WTX 50” extension (to rip a full 8’ sheet): amzn.to/2EA3TGm Bora WTX saw plate: amzn.to/2NJcc6M Bora WTX router dado plate: amzn.to/2XFL8tR Videos you may like► Plywood tutorial: kzbin.info/www/bejne/e6Scpn55a9SSgrM When you use this link to visit our sponsor, you support us► Bora/Portamate: amzn.to/2XByXhw

[@unclebedhead9099]

that edge guide and especially the sled have bad reviews. why would I buy them? I tend to not buy things that have so many negative reviews.

[@StumpyNubs]

I've made several projects with them now, which are shown in detail on video and I think the results speak for themselves.

[@edwalker8028]

I have bought several sets of plans in the past and I also bought the plans yesterday for the Panel Cart which are clear and easy to read/understand. A item that is missing and IMO an IMPORTANT component of any set of project plans is a Material/Shopping list for materials required to complete the project. Cut lists with images are great as well. I will go through and count each item so that I can complete the project, but for future plans maybe you could include these? Many channels I watch including The Wood Whisperer who have sponsors include their plans for free due to sponsorship. I like your plans and the simplicity of some of your designs. I don't always need a Cadillac version of a jig or workshop cart. But please include shopping list and cut lists in the future. Thanks from a loyal watcher

[@StumpyNubs]

​@@edwalker8028 - While you are correct that I do not state how many 2X4's you need (it's easy to count, but I do wish I had included that) there is indeed a cut list that gives the dimensions of each part. No, it isn't a cutting diagram, but again, these are 2X4's that are mostly just trimmed (as noted in the cut list), so a cutting diagram would not help you devise a more efficient way of using them as it would with a plywood diagram. - And Marc (The Wood Whisperer) sells most of his plans for at least $100 (part of his guild packages). He also charges a lot more for sponsor spots (I keep my rates quite low so I can work with small, family businesses wherever possible). So I hardly think $5 bucks is out of line for mine.

[@edwalker8028]

@@StumpyNubs Please do not misinterpret my message. I love your show and I do not not mean to demean or insult you in any way. I LOVE YOUR SHOW, your humor is right up my alley and you always remind me that i have earned a cold one. I understand that complex planning and designs can take sometimes hundreds to create and edit. And I do enjoy supporting small business and woodcrafters such as you, hence the reason I bought the plans. My point was that for these simple basic designs that are aired with sponsorship go a long way in giving back to your supporters. I know $5.00 is not a lot but I do download between 10-20 sets of plans a month to add my book of FUTURE projects and current must builds for my shop, so it all adds up. I am and will continue to be a loyal watcher and wish you and the guys all the best and keep doing what you do and keep having those cold ones because You my friends have earned it as well.

[@billybike57]

I’ve watched about every video on making a panel saw rack, wow, quick and easy, I deleted all my other videos and kept this one. Thanks for sharing yours!

[@karenmitchell6814]

I’m so glad you said something about the Bora System (guides for C.saw, J. Saw & router). I bought it as I already had the saws and couldn’t justify the track saw expense. I really like it, but kept wondering if I was really missing something. I was so happy to see you use it and give it a positive remark.

[@zzzzhuhzzzz]

I have been scouring EVERYWHERE for MONTHS to find the right design for my sheet goods and THIS is spot-on for what I need. Downloaded the plans, and can't wait to get started! Thank you, James!

[@artwittmann5092]

I just made this - doesn't look like they allow pix here or I'd upload a couple. I made a few mods. I didn't rip down the 2x4 and 2x6 pieces. Made this in the garage where it will live, and the table saw is two stories down - we live on a hill. Rather than taper the ends of the slanted studs that make up the cutting surface, I notched them like you would a roof beam - 1.5" at the top, then down .75 inches at bottom over 5.5" and it fits pretty well on mine. The angled pieces are six feet tall and they angle back about a foot. If you do the math, I think it comes out to .7" at the bottom of the notch. The total width of mine is 24", so it'll fit tucked away next to the garage wall and won't interfere with the garage door. RAM 1500 just barely fits through the door, so the cart had to be a bit smaller. It's got 10 piece of plywood on it now - which should work fine for my purposes. I had some pre-finished plywood laying around. I used that for the surface where the plywood sits, so the plywood sheets slide more easily into and out of the cart. I also had a few 2x4s left, so I used one and some of my left over plywood to make a small tray at the top of the cart for the Bora track. I've had one for three years and agree it's a great poor man's track saw - much much cheaper and you can make great cuts with it - to about 1/32" accurate I've found. The vertical studs are spaced every two feet on mine. I didn't see reason to space them more closely. it's plenty strong. Definitely get the castors with brakes. Can't imagine using this without them.

[@jimaspin2274]

Even though I’m not building another cart (at least soon ;-) I always appreciate your builds. There is always some great tips, tricks, reminders and insights that will apply in many situations. Thanks for being you!

[@rodneykoop2745]

Just finished building my panel cart. crosscutting the first time plywood was kind of hairy but ripping is a dream. Also gave me a chance to use the panel track i bought at a woodworking show over 20 years ago and never used. so far i love this cart.

[@tugnut1]

Love the well thought out storage cart. I wish I had enough room in my shop for one. Great work Stumpy

[@bobcade1002]

I followed you plans and built this storage rack. The only change I made was to set the panel saw rack a couple of inches lower to allow it to clear my garage door. I have very limited shop space so putting everything on wheels is a must for me. This storage rack and panel saw combo works great. Thanks for a great idea!

[@willwalker7145]

I built this. Your plans were great and easy to follow. I made a couple modifications. under the sloped panel cutting side I added a few cross pieces and now store all my long pieces of dowel. I also use the verticle ends to hang my yard/meter sticks. I also store the new (suggested) track saw right on the rack and the extension up top using a couple small corner brackets. I compared a few different designs and went with this one because of the added panel cutting option. Thanks again!

[@AlexPrivett]

Going to have to make a few of these, one for my shop at home and a few for my production shop. Looks super useful for storing material and making breaking down large panels easy.

[@Yawles]

Perfect timing! I need to build a storage system just like this. But I am needing room for small pieces as well. I want that panel cutting system as well. THANKS!

[@philipbyrnes7501]

As always, simply excellent and an elegant solution, thank you James

[@joeyleerobbins]

Love this design! Thank you for your videos and all you do for our community!

[@olddawgdreaming5715]

That’s pretty cool James, thanks for sharing with us.

[@dswilli3]

I'm currently planning out my garage workshop. This video has been saved to my future project list.

[@MRrwmac]

This is a Great idea adding the cutting side to the storage bin! Should be part of all the mobile plywood storage!

[@garycrumrine9538]

One of the best carts I have seen in years.

[@stevemgrimes]

Just built the storage side of this cart yesterday, and I'm VERY happy. I don't know if I'm going to build the panel cutting backside, though, as I already have a sacrificial table built up for that - but it's a FANTASTIC idea! I think I'm going to build up lumber racks for dimensional material instead.

[@mikeboone4425]

I did as you just did using the screws that came with the casters bad idea it only took about 2 months and I was replacing the screws with longer screws .Oh well even at 76 years old you just keep proving to my self life is just one long learning curve and there is no end in sight. Shop looks great young man to die for . Happy Trails

[@galland3496]

Yea , OK , good little project and useful. Been in the process of making mine , but had a RTA in which I broke my back ( T11 ) three ribs and had a severe internal head bleed. However after 6 months of recovery I am thinking of getting back into the shed and starting again . Yeeaaaaaa ! Oh and thankyou for your ever welcome videos.

[@mcremona]

Perfect for slabs too!

[@Immolate62]

MC - no flat surfaces will go unutilized!

[@lesneilson5632]

Just found this project and love the simplicity of it, and I have worked out how to use on my current wood cart and now clamping strategies are under consideration so well done you = it is so much better than more expensive ideas. love the spacer idea and thinking about making a moveable dowel gauge for setting distances for parallel cuts

[@billinfarmington5189]

Just as a public service, I built a similar cart several years ago. I used steel wheels from Harbor Freight that had about 1/8" or so of rubber around the steel wheel. Loaded the cart and it would not move. The weight of the material flat spotted the wheels. I went to the web and got some new wheels. I believe they are a phenolic and are rated for about 800 Lbs each and are 6" Dia and about 2" wide with grease fittings. I replaced the HF wheels with the new ones and reloaded. The rack would now move with one hand. And, I had to be careful about getting it moving too fast! In any event, my experience, no rubber, solid wheels with high weight rating and you will be forever happy. Love those wheels (and the rack).

[@ChristianBrink]

Dude, one of the most helpful projects for a small shop! I will be building this

[@MrMarkpeggy]

Very clever and nice James! I hope that you are healing up well. May God bless you and your family this new year.

[@craigadams5740]

Hi James, brilliant! was thinking about buying a vertical saw set up but this will do the job nicely!

[@whosaidthat5236]

Hell yeah stumpy, another build video , I just committed yesterday when I watched the new shop vlog video, that with all the new space you need to pump out the build videos

[@adriaan7627]

I like this design and explanation. This wil really help me when I made it. Still cleaning up my workspace shed. It is storage now, will become a working space later and this design will make my life more easy. Thanks.

[@kelvingstrachan]

Great to see you operating from your new shop

[@georgesweap7]

Two Stumpy Nubs videos in two days back to back! Oow, nice! I can get spoiled easily!

[@clayemployment6365]

I think this is brilliant, thank you. You presented this excellently. Well done and HI from Dublin, Ireland.

[@davemccracken6436]

That is so cool. I have the problem of my shop being in the basement, and my stair does not allow me to take down much more than a half sheet at a time, but I enjoyed your solution to a problem I cannot deal with. As usual, a nice video and a great idea. Now, if I move.....

[@jtotheb-ip2hh]

just find an old post office to buy! ha ha

[@austinhastings8793]

Sounds like you need to mount some pipe to the wall, and build a stair-climbing plywood hauler! Be sure and post plans, since I need something like that also!

[@datadev1]

I wanted to see you roll that cart with all the plywood on it. I upgraded the casters twice on the one I built about 10 years ago and finally went with 10' pneumatic tires. Thanks for the tip on the track. It really looks appealing.

[@StumpyNubs]

It rolls fine, even on carpet. I rolled it through the shop and steered it through a doorway into the storage room with little problem. But it's HEAVY when loaded, so I only pull on the angled part (where you put the plywood sheet for cutting) because that's the sturdiest part of the cart.

[@gustavdeabreusundin8043]

Thank you, this is simple and brilliant!!

[@daveretterer7049]

I purchased the plans and built this cart. It cleaned up a corner of my shop, provides me with a safe and easy way to cut panels (including the panels you need to cut to make this cart!). It was too tall to fit through a door but a simple adjustment solved that problem. The 110" BORA rail fits on the top for storage. I added a 1x3 strip inside the panel cutting side to hang clamps. I think it makes a difference to cut off the rounded edges of the construction lumber and it is worth it to me that I bough premium lumber for the job. My cost is under $200 including lumber, casters, construction grade screws and the BORA rail guide and it is worth every bit of that. I was concerned that it would take up too much space in my shop but the storage of sheet material, clamps and the BORA rail means that It actually opened up space in my shop. I think that I will change the panel bottom supports from 3/4" plywood to 1 1/2" leftovers from the material I used to build the cart. Thanks, James for a great design that is easy to build and for the valuable video describing the build process. I recommend this project to anyone who needs a low cost panel cutter with storage.

[@zalllon]

This is a simple, affordable option. I'm just in the process of building a lean-to workshed (external dimensions 17.5' x 9') so a slightly narrow version of this cart will be perfect for me. Being able to use this breakdown sheets will be much easier using this vs moving stuff around in the new space to set up and support to use my table saw.

[@marklane4893]

This is awesome Sir. I'm going to build one of these for my new workshop. GOD bless.

[@benbrown1487]

Great video! This is exactly the set up I was trying to figure out!

[@rflournoy]

Great design for what I need. Thank you!!!

[@markmccaw4401]

Great build! Thank you.

[@mariannatodd7010]

We bought the plans. so excited to make this, not only for plywood, but for large paintings as well. Fascinating to see what the estimated materials cost was a year ago...150-ish.... Cheapest lumber I can find for this in march 2021 is about 250. Not counting the screws. Someday we will be able to afford to make this.

[@babounous]

Thanks James. I just bought the plans but will 'shrink' them a bit to suit my needs, as I very rarely use full-size plywood sheets. I'll probably end up using some of your design and some of Steve Ramsey's design for a mobile lumber storage cart, to create my own Frankenstein version. :)

[@timsutherland5089]

Great idea for the woodshop

[@gregeezy]

This is the next addition to my shop!

[@ryanlangan1060]

Nice idea Stumpy, thanks!

[@fordsrmaster]

Very nice and simple design. very well made. Thanks for the video.

[@terranempire725]

Great video! Thanks for the panel cutting option. I could definitely use that.

[@charleselkins4546]

Nice design and looks very handy.

[@symonf1966]

Great video Mr Nubs.

[@TrailToughTrailers]

Very good idea for a mobile plywood cart. I've either worked or managed many cabinet/closet shops in the last 30+ years and this is about the best and quickest cart I've seen.... and trust me... I have seen plenty of carts!!! Maybe adding a permanent power cord/plug box on it may help as well. You'll always need power to saw sheets. Thanks James for all the great ideas!!!

[@grupp61]

Great idea, great price . Proven out so I dont feel the need have to re-engineer it. Ordered.

[@jamesdumas1869]

great job looks like a piece of art.

[@csimet]

Great build idea. My only change is to make it a bit narrower and lighter using 2x3s. I need it to be a bit smaller for my shop when stowed away, but can still handle a full sheet when rolled out.

[@emilioarauz5384]

Thank you, very smart and practical!

[@edwarduribe2910]

Great ideas as always

[@davidbrewer7937]

I like simple....I like cheap. This is both & I especially like things which have more than a single purpose.

[@kevinjohnson5354]

Very well presented and great plan, thanks

[@silvermaple7779]

One of the greatest projects I've seen in quite some time, thanks so much for sharing it & have a great day!!

[@lawrencerayborn6258]

Thanks Stumpy

[@russellnentwich8745]

Very creative idea man! Cost effective, mobile, has storage and allows you to easily break down sheets. 👍🏻👍🏻 two 4 u

[@aaudain1]

Awesome great job very interesting

[@JeremyACox]

Really great idea, thanks for sharing.

[@Jarrywoot]

This is amazing, good timing for me :)

[@rogermccaslin6750]

Nice cart, looks quite stout. As an aside, I don't think I've ever seen a wood shop with carpeted floors before. You must have one helluva strong Hoover.

[@mountainviewturning5319]

Great ideal wood storage

[@dannywatford2561]

love the project, well done. I think I would add a lip on the plywood holds to keep the plywood from falling off while cutting.

[@deanowright359]

Great video

[@254JROCK]

Always wanted too make this

[@bpez3106]

Thank you for your design. I think I am to build it with slight modification. The panel saw side will be more like Russ Veinot design. This would make it a little lighter and versatile. Stay safe Pez

[@jessejohnson159]

I noted that the 'plan' page was not found when I just looked for it. That, however is not a real issue. Using your design as a guide, I can fab what will work for me with the space I have available. Thank you Jim! 😁

[@carlthornton3076]

Very Good!!!

[@dancody3025]

I like your cart.

[@Squrl0885]

I really like this integrated idea. Do you have any guides or suggestions on using the track guide. I keep getting a wavy cut like blade is deflecting as I go down the track.

[@vollyman1962]

I just built my own cart but I like this one much better.

[@woodworks2123]

This is a great idea. Taking advantage of something that alot of woodworkers want anyway, a sheet storage cart. Personally I prefer the carts made from sheet material. I think this could be improved on without much cost to have a tape scale running the length and height and a homemade simple track with t-track running around the perimeter so the horizontal or vertical tracks can be locked in place quickly and easily.

[@paulcuster9578]

I have a Bora track as well. Take your Bora offset spacer and another piece of scrap and sandwich the rail between them. Add a piece to bridge the two. It should slide on and off the track fitting snugly. I made two of them. Now when you make your cut marks, put these jigs into the track and line the jig edge up with the cut line. My jigs are tight and don't side. Clamp the track down and pull off the spacer jigs. Your saw will cut on the line without having to make any additional marks or measurements.

[@UnpimpYourAuto]

I made a cart more or less like this about 12 years ago and it's still going strong. It just doesn't have the panel saw portions. I'm afraid that I might have to finally make a version 2. lol Thanks!

[@mardakworkshop4450]

nice idea 💡 👍🏻👍🏻👍🏻

[@BradsWorkbench]

This is a really cool idea for those with bigger shops 👍

[@johnannpadenable]

Very clever...

[@adrianabshire]

I JUST built a similar cart last week! :-( I may tear mine apart and redo it like this! I like the idea of the 6” wheels - I used 4” and they are pretty hard to move when it is full of lumber. I tried using the edges of the cart framing and when I pushed on the cart one wheel collapsed on itself! Talk about a heart-pounding moment!!! I then had to completely unload the cart and rebuild it with a better bottom... then reload it again...

[@donnajohnson1299]

I haven't purchased your plans yet, but plan do later today. I like the concept, but wondered if you considered adding a pulley system to make it easier to cut through some of the thicker pieces of plywood?

[@alfredpease4340]

Very Nice. I would emphasize that the to of the panel should be clamped solidly in at least two places at the top when ripping to prevent the top ripped piece from binding the blade and/or falling over.

[@caneycreekwoodcarver]

Hey James ( aka stumpy nubs ) projects like this makes my dream I Of turning my 10' X 20' back closesed in porch more into a workable shop possible. Thank you s loo mutch more posable.

[@jeffreyzampieron5254]

Bought the plans for the cart... wondering if there's a detail drawing discussing the cut for the F1-8 and G1-2 angled support rails.

[@nickkropat8857]

I love this idea, what a great design. Watching you assemble it too instantly justifies your choice to keep the carpet. That looks way more pleasant than a concrete floor.

[@williamsmith9026]

Ive got a carpeted shop Its got its pros and cons. Warmth in winter being a pro..

[@arth.4196]

Thumbs Up Stumpy

[@XianTrombonist]

Can't wait until I have a shop with enough space to use this. In the meantime, I'll keep using insulation foam & my driveway!

[@mothman-jz8ug]

I always wrestled with sheet stock on sawhorses at home, but the panel saw at work was much easier to work with. So, I finally decided to buy a panel saw to use at home. I priced a couple of models, and decided on wrestling sheet stock on saw horses instead since the price of [panel saw was well in excess of OMG.

[@tooljunkie555]

That's sweet James! Could u add space blocks so u dont accidentally score the frame if u lower the blade too much?...

[@bugman-ir8cw]

I would make my uprights from wider stock, make the notches deeper and add a hinged MDF spoil board that wouldnt be in the way when folded in vertically but could be folded down on horses and used horizontally as well. I can always use a quick extra bench.

[@user-cu8ji6xq5w]

Hi. Do you have a video of how you did the pad on which the saw is fixed?

[@peterchristensen4860]

Nice simple/easy project ! Needs a lot of room .

[@StumpyNubs]

Not really. It has wheels so you tuck it in a corner when you don't need it. It takes up only about a foot (depth) more than any other plywood storage area.

[@sebastiangarrido7707]

nice bro

[@sagarpatel5193]

Good job! Keep it up! First time I see you using circular saw, but never heard your episode on the circular saw. Guide me to the episode if you already have one please or can you do an episode if you don’t have one ??

[@stevenmarkward]

Bora Tools has upgraded and improved their WTX saw guide clamp system with the newer and better NGX syste. All WTX accessories work with the newer NGX system.

[@johnstanton8499]

Neat Thanks

[@glencrandall7051]

Nice project. Have you though any about the void behind the panel saw face? There must be something that could fit in that wedge shaped space.

[@StumpyNubs]

It's a good place to put your edge guides.

[@ashokmoghe8035]

Hi James, this is nice one. Buying the plans to build one. One quick question - when you rip cut wouldn't the piece on top start to bind the blade due to its own weight causing it to slide down? Thanks in advance.

[@laldrich94]

Great idea and build! May I suggest making the blocks ( that the plywood rests on while cutting) deep enough that a 4x8 sheet of foam board plus the plywood can sit on? Then you don't have to worry about cutting into the frame. And, I don't know if the plans call for this, perhaps a piece of ply be attached to each block to act as a lip to keep the plywood you are cutting from sliding toward you and falling on your toes.

[@mikecurtin9831]

You beat me to it. Both good suggestions. The foam is a lot cheaper and easier to move than plywood when it comes time to replace the surface, and you can flip it over and use both sides.

[@MRrwmac]

Good ideas to an already great project!

[@mikekernjr5121]

Larry Aldrich I like your suggestions which I’ll call V1.1 :-)