Peugeot Boxer Clutch kit Part 1 Bodgit And Leggit Garage

[@RussianSpaceman]

Had to do this on the floor, I had fun, I no longer have my knee caps... Thanks for the tips Leon, keep it up.

[@homeengineer5212]

Hi After using your great video to replace my clutch, (Fiat Ducato) Just by chance I think I found the fill for the gearbox. I removed the top gearbox mount which was held by two bolts and two studs. Removed the studs and one of the holes is drilled through. So the gearbox can be filled a little bit easier. Thank you again for the two videos very helpful in changing my clutch

[@chrisshave7129]

Thanks for sharing your expertise. I have a Boxer III which needs new DMFW so I'm considering doing it myself. They don't seem to have changed much of the core mechanicals from the older boxer ..... how hard can it be?? 🙂

[@grishatas]

When you put a new clutch in, is it necessary to change the clutch pumps as well?

[@richardrichard5409]

Just to add some value, if the clutch release gearing bearing has failed and self destructed purchase a new clutch release arm and ball joint pivot before starting the job, they are only £20 the set and they are always damaged when the bearing fails. There is also a PTFE bearing on the rear of the arm that sits on a ball held by the bell housing....this bearing wears out taking out the pivot ball👍 The bearings make a noise before failure, change it before it fails completely😊

[@jameskuguru6266]

How do u do bleeding clutch for Peugeot boxer van 3.0hdi

[@richardrichard5409]

Absolutely fantastic video, thanks so much for taking the time to do this. Just about to do the job on my Ducato JTD 2.0....same as the PSA Relay and Boxer. 😎👍

[@Diagnosedan]

That's how it's done Leon💪 Now let's get that new clutch in!

[@bodgitandleggitgarage]

👨‍🔧👨‍🏭I will try

[@user-midnightmachanic]

The black cap on top off gear box is where u fill it from the cap pulls off usaly got to fill with a hose when box is in situ

[@125sm3]

Great job Leon, reminded me of the generation game when you was going through the tools needed for the job . 😊

[@bodgitandleggitgarage]

Lol shit I forgot the Cuddly Toy

[@corallaroc]

Is that pipe just to the left of the gear box and coming down from the window, the scuttle drain tube thingy? I've read that water can leak into the gear box from here. Is that right? Ta

[@erniejones6737]

What year is this van? Does it make a difference? My van is a 09

[@richardrichard5409]

Completely different van

[@Badgertronix]

You get all the best vehicles to work on. Good work mate

[@bodgitandleggitgarage]

🤣😂😂😂🤣

[@toyota218921]

Just a wondering is the 2.2 the same gearbox as the 2.0?

[@richardrichard5409]

No, it's a Ford gearbox

[@kevcar5395]

Great vid mate not an easy task look forward to part2 cheers😁

[@bodgitandleggitgarage]

Thanks mate

[@philipbeese791]

Hi mate what make and voltage is the cordless impact driver you using in this video and what's the cost. Thanks?

[@philipbeese791]

How much is it leon

[@bodgitandleggitgarage]

Hi mate it is an 18 volts made by Facom and it was close to €1,000 but like everything it's old now and I'm sure the price has come down

[@philipbeese791]

garage thanks Leon . Top mechanic watch all your your videos and iv learned so much from you mate . Keep up the great work. Really enjoy you tips. Best wishes Phil.

[@bodgitandleggitgarage]

@@philipbeese791 thanks a lot mate much appreciated glad you enjoy the videos

[@rzepekpl]

Some of the Citroen / Peugeot gearboxes don't have a fill plug, basically what you need to do you drain them and then you fill them up with the exact amount of oil through the vent hole (you kinda pointed at that vent hole at 28:33 - the one with the black cap). I'm not saying this one is like this but if you can't find the fill hole then it most likely is. Thanks for the Citroen / Peugeot content, always look for those in particular.

[@bodgitandleggitgarage]

Yes mate that's how I did it in part 2

[@rzepekpl]

Sorted then :) Thanks for your reply. I knew you can figure that out, but hopefully it helps someone out there, I really like Citroen / Peugeot cars, but I must admit this is a bad design, getting rid of the gearbox oil dipstick was bad enough, then the fill plug, this is getting ridiculous...

[@kaseyz]

@@bodgitandleggitgarage Great to watch and look for easier ways next time as ever thanks. Perhaps the oil fill hole is where the speedo connection is on the final drive, it looks about the right level????

[@mrgrumpy5116]

well done, it's a lot easier with an extra hand but even then not a nice job. give me a rear wheel drive every time.

[@theadventuresofjavier8698]

A thumbs up for part 1..cheers mate

[@bodgitandleggitgarage]

Thank mate

[@ozzstars_cars]

This is my third and final comment on this video. Great job Leon, looking forward to part 2!

[@bodgitandleggitgarage]

LOL thanks mate

[@theheavymechanic4949]

Last one of those I did (well it was a Citroen Relay really) I had to do on a pit. That was a crap day.

[@bodgitandleggitgarage]

Oh the joys the joys of being a mechanic

[@stephendawson1254]

Nice one mate, great video.👍

[@bodgitandleggitgarage]

thanks mate

[@RichardEricCollins]

What I've done in the past (on other vans / cars) that works, but don't know if it'll work on these (looks like it may) is leave everything connected to the box. Disconnect the lower ball joints on the front suspension. This gives the suspension room to move side to side. Then you can move the box over a foot or so but have it still in the engine bay. This gives room to get the clutch out and replace. No need to disconnect cables or drive shafts. Anyone tried it with these? Do need at least two jacks, one for the engine and one for the box. Just a thought.

[@richardrichard5409]

Works with the Despatch, I did think the same😎

[@EXOVCDS]

I too had a clutch to pull this week. =)

[@bodgitandleggitgarage]

have fun with it mate

[@vdubs6068]

Great vid Leon 👍

[@bodgitandleggitgarage]

Thanks mate

[@armunro]

Nice one Leon. I could smell the fear from here; a bit of the unknown keeps us on our toes! How would you rate this clutch change?

[@bodgitandleggitgarage]

It's like every gearboxes there's always a pain in some part of the operation just a lot easier with two people when you are on your own every gearbox is hard

[@armunro]

@@bodgitandleggitgarage The wife normally helps me with the gearbox; she is such a good wife!

[@bodgitandleggitgarage]

@@armunro nice lol

[@WereReallyRelayCamping]

I thought these had a pull clutch? I was told they did... will be overyjoyed if they all have a push, thats def my gearbox, and the filler is the black plastyic thing next to the reverse witch hole. (combined breather/filler, top pulls off)(just seen you sussed it) the gearbox selector shaft, water from windscreen drain p's all over it, as it gets old, it gets a gap round it, water runs down it and fills the gearbox with water... also ruins gear cables and them awful linkages (ask how i know) (I stuck a tinfoil tray over mine as a brolly...) what mine needs is some synchro's, I only have them on 2nd and 3rd lol

[@bodgitandleggitgarage]

lol

[@zwloki0]

All of that to change maf sensor ? :D

[@bodgitandleggitgarage]

Lol yes them damn French lol

[@WereReallyRelayCamping]

leave it disconnected, van doesnt notice... (well mine hasnt lol)

[@toyota218921]

You never said anything about the dreaded pin? P. S great job helped me out big time. 👍

[@richardrichard5409]

What pin?

[@Thygon85]

Something wrong with shutter speed? Playback is not smooth.

[@bodgitandleggitgarage]

Looks good to me no one else has said anything maybe it's a problem your end

[@julianthomson7398]

Take care with fingers, gearboxes are bastards I had an LT35 box fall as I was changing a clutch. Nearly lost a finger. renault 5 gearbox using someones cheap tools spanner broke and I broke a finger .

[@malcolmyoung7866]

Gotta change my dual mass flywheel and clutch assembly on my LT35...looking forward to doing that!!!!!

[@julianthomson7398]

Make sure you have help those gearboxes are heavy

[@bodgitandleggitgarage]

💪💪💪

[@ozzstars_cars]

First??? Holy crap I win a cookie!

[@bodgitandleggitgarage]

🤯🤯🤪😜🙃

[@richardrichard5409]

Worst part is offside drive shaft.....PAS pump off, drive shaft bearing carrier off which is dowelled on🤢

[@paulelliott2861]

👍👍👍👍👍👍👍

[@bodgitandleggitgarage]

thanks mate

[@zoidberg444]

SOOOOOOOORRRRTTTED.

[@bodgitandleggitgarage]

lol soooooooooooooooooorrrrrrrrrrttttttttttttteeeeeedddddddddddd