How To Rebuild the Bottom End on a Yamaha Blaster 200

Yamaha Blaster Bottom End Rebuild: rmatvmc.link/yamaha-blaster-b...
Whether it's because of a catastrophic engine failure or you just want to give your Yamaha Blaster a long-awaited refresh, rebuilding the bottom end on your ATV is a great way to get familiar with your machine. Knowing how to do the job correctly will save you tons of time and money compared to taking it to a shop as well. In this video, Charles shows how to rebuild the bottom end on a Yamaha Blaster 200 2-stroke.
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[@rmatvmc]

Get all your Yamaha Blaster bottom end rebuild parts and tools here: rmatvmc.link/yamaha-blaster-bottom-end-rebuild

[@trentonthomas6574]

What grease are you guy using? Just like typical assembly grease?

[@keithbuck1668]

I wish every video was like this. Thought out. Filmed and edited well. And absolutely proper every step. As opposed to the usual Bubba in a dirty workshop doing a hack job. And I'm really appreciative of this because I'm doing this exact job right now.

[@rmatvmc]

Thank you so much! We're glad you like the video and it helped.

[@jamescard6254]

Every step but the only step I need how to install the clutch actuator

[@mrstackracks1189]

This video is right on time I’m looking at my engine in the shop while watching

[@eliterry3785]

Thanks Charles. This was a big help. I’m about to dive into one of these and I feel better knowing what I’m in for. The star wheel for the gear selector on mine is held on with a torx screw and keyed. Yours is welded. Guessing that’s a modification? Nope. Just found out mine was an early version. Yours is the current version. Also I’m about to use yamabond to mate the two case halves together.

[@danjim7056]

Them engine stands seem better than using blocks of wood and stuff to hold the motor up. Need to get one of them

[@brendaningersoll8191]

The bracket that from the old cable breaks that the new spring goes to was cut off my frame so do you know how I would be able to mount the spring

[@janeali1174]

Sir i have two stroke cylinder i want to increase its rpm power please help me how i can increase the speed from its ports. Please help me tell me sir

[@steveservas45]

Why is it that the clutch basket hits the counterbalancer nut upon tightening the clutch? Actually stops the crank from spinning? Are there different sized spacers? Seems like I need a wider diameter spacer.

[@steveservas45]

Figured it out, had the larger clutch nut on the counterbalancer. Swapped them and all fit well and spins.

[@brianferreira6041]

you forgot to bend the lock washer on the clutch baskjet shaft.

[@manuellifedope3834]

List of all the tools used? Please

[@VazDemon275]

Hi, sorry about my English:) I have a question, should the clutch basket stagger on the crankshaft? If I pull it up and down, it staggers on the camshaft... And is it possible to put a clutch basket from another Yamaha? For example, from Dt230 or Mt250?

[@bobbyblenio4571]

Howdy…can you guys do a Full Exhaust Shootout ? I’m getting a 2023 CRF 450-50th Anniversary & can’t decide over the Yoshimura or the FMF Titanium Power Bomb & Baffle…Thanks…Love your Channel🦾💥🔥

[@jonruger]

I had the Yosh but have went to a PC TI-6 it has more smooth power and less hit than the Yosh system did. So it all depends on what you prefer the Yosh is also quieter but has a raspy metallic sound at higher RPM that’s pretty sweet. The PC pipe has a more deep rumble to it with a decent cackle on the rev limiter.

[@FutureEnjoyer]

Yeah I’m just gonna pay the guy to do it never mind

[@gabebar1]

Do you use a gasket between the cases? Or just silicone? What kind of silicone?

[@lukeplouse2295]

just silicone i used yamabond

[@josemanuelrodriguezrivas958]

Hello friend, one question, I assembled the entire clutch assembly, and I have a small lateral play of about 1 or 2 mm, the nut is tight and it has the washers it came with, the shift shaft already has that play when you pull it, Does it have a washer inside the ends of the axle, or should I put a washer to supplement it? I don't know if it has to have that lateral clearance from the inside out

[@rmatvmc]

Is the play in the transmission shaft? Or do you mean the clutch assembly has play on the transmission shaft with the nut tight?

[@jamescard6254]

How do u install the clutch actuator

[@rmatvmc]

At 45:40 in this video we show installing the clutch actuation arm back into the engine. Michael Sabo also has a good Blaster rebuild video where he shows this process of installing the actuator arm at 24:27. You can check out that video here: kzbin.info/www/bejne/qJKzfnugepplkJo

[@marco21falcon]

Can you send me a link for the engine stand?

[@rmatvmc]

www.rockymountainatvmc.com/parts/motorsport-products-mx-engine-stand-p Here you go!

[@RJL1983]

After seeing you use the special tools, I ordered all of them lol. What a difference when you have the right tool for the job. All those years I was that guy splitting a case with flat head screwdriver lol

[@fortunenhloso4145]

Where can I find you in South Africa?

[@rmatvmc]

You can check out our website: www.rockymountainatvmc.com/ Some manufacturers have restrictions on what we can export but we ship just about everywhere.

[@scooter4699]

my crank spins freely and then locks up in only one place what could that be

[@rmatvmc]

Sounds like its a problem with the bearing. I would suggest looking at the main bearing. -Charles

[@scooter4699]

@@rmatvmc thank you i will

[@scooter4699]

@@rmatvmc it would make sense because the person before me blew it up up like metal everywhere

[@scooter4699]

@@braydenshelton968 same man

[@scooter4699]

@@rmatvmc my case was blow through the bottom compression camber into my balance shaft

[@g8baby20]

Why didn’t you put any gasket sealer between the case half’s ?

[@amircisneros4400]

Where are you located??