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How to Build a Yamaha Blaster 200 Engine | 1988 - 2006 Full Build Step by Step
#yamaha #build #howto
Watch this Blaster being built - • Building a Yamaha Blas...
CHAPTERS
0:00 - Intro and Prebuilding Procedures
CENTER CASES
3:24 - Crankshaft Installation
8:12 - Counter Balancer Installation
8:27 - Transmission Installation
9:51 - Shift Forks and Drum
13:10 - Crankcase Assembly
22:54 - Sprocket Assembly
24:27 - Clutch Actuation Arm Installation
TOP END
25:16 - Prebuilding Procedures
26:54 - Checking Ring Gap
29:01 - Piston Ring Installation
30:03 - Piston Installation
33:23 - Cylinder Installation
39:11 - Chinese Cylinder Head Fix 1
43:21 - Chinese Cylinder Head Fix 2
45:44 - Cylinder Head Installation
47:16 - Reed Cage Assembly
49:09 - Exhaust Flange Install
Leakdown Test - • Building a Yamaha Blas...
CLUTCH SIDE (RIGHT SIDE)
50:19 - Primary Drive and Balancer Gears Assembly
55:41 - External Shift Mechanism
59:13 - Idler Gear Installation
1:00:28 - Kick Start Mechanism Installation
1:02:46 - Clutch Assembly Installation
Billet Basket Install - • Fresh Powder Coat, Vap...
1:12:41 - Clutch Free play Adjustment
1:14:19 - Oil Injection System
1:16:02 - Oil Injection Block off
1:16:47 - Clutch Cover Install
STATOR SIDE (LEFT SIDE)
1:19:33 - OEM vs Aftermarket Stator
1:22:12 - Stator Install and Adjustment
1:23:44 - Flywheel Installation
1:25:05 - DRW Case Saver and Stator Cover Install
1:29:01 - Showcasing
1:30:19 - Closing
PARTS AND TOOLS IN THIS VIDEO - (These links may be affiliate links that I get a kick back for; there is no added cost to you)
Service Manual - bit.ly/3Yg9zNK
Crankshaft Install Tool - amzn.to/3nGZ7kk
Yamabond 6B - bit.ly/430xdQI
Lacquer Thinner - amzn.to/40EHdxl
Dead Blow Hammer - amzn.to/3G8P79Y
Hand Driver - amzn.to/3lTiYfX
Engine Bolt Kit - amzn.to/40QBV1q
Torque Wrench - amzn.to/41a46K4
Clutch Holding Tool - bit.ly/3KokIak
Feeler Gauge - cuts2.com/bqMLu
Top End Kit (TESTED) - amzn.to/3lxoAeU
Stainless Head Studs - amzn.to/3IdJE3g
Grease - bit.ly/3TZwtXZ
Assembly Lube - bit.ly/3nCeU4a
Blue Thread lock - bit.ly/3wpg444
Red Thread Lock - bit.ly/3kDQTIn
Torque Wrench Adaptor - bit.ly/3nDeLNQ
M8 Helicoil - amzn.to/3RRVDGH
Dowel (Head Fix) - Part #99530-10114
Drill Bits - amzn.to/3J5Ybi7
M12 Dremel - amzn.to/3U0uDpE
Mini Cutoff Wheel - amzn.to/40wUh87
JIS Screwdrivers Set - amzn.to/3WgdN6F
Snap Ring Pliers - bit.ly/40AlAOD
Billet Clutch Basket - amzn.to/3nCisDm
Oil Injection Block off kit - ebay.us/oBj4lJ
Tusk Engine Seal Kit - bit.ly/3iTmQLX
Billet Oil Plug - ebay.us/CUWt99
Adjustable Stator (TESTED) - ebay.us/EHUGOR
DRW Case Saver - bit.ly/40AJCcg
M18 Sawsall - amzn.to/3FNlAlm
SPONSORS/COMPANIES I TRUST
⬇️ OEM PARTS, PLASTICS, BEARINGS, SEALS ETC ⬇️
Rocky Mountain ATV MC - bit.ly/32OHs02
⬇️ POWDER COATING ⬇️
Bonehead Performance Coatings - boneheadperformance.com/ (Mention my name and get 10% off)
⬇️ SUSPENSION ⬇️
Rocket Ron - www.rocketronracing.com/
⬇️ CASE SAVERS & SKID PLATES ⬇️
DRW Performance - bit.ly/34dxWEp (Code SABO10 for 10% off)
⬇️ PREMIUM BAR CLAMPS & THROTTLES ⬇️
Urmosi - urmosi.com/
⬇️ USED PARTS & REBUILD SERVICES ⬇️
Power Sports Nation - www.powersportsnation.com/
⬇️ PERFORMANCE & OEM REPLICAS ⬇️
Vito's Performance - www.vitosperformance.com/
⬇️ VAPOR BLASTING & ZINC COATING ⬇️
MotoBlast - www.njvaporblast.com/
⬇️ AFFORDABLE REPLACEMENT PARTS & PERFORMANCE ⬇️
Zoom Zoom - zoomzoomparts.com/
MERCH - michael-sabo.creator-spring.com/
Add me on Instagram @michaelsabo350
Companies and Sponsors please contact: michaelsabo350@gmail.com
I own the license to use any and all music in this video.