Wood Hinge box build with Rob Cosman

[@davidpape9726]

Most people would never realize how much expertise goes into building a box like this. Thanks, I learned a lot from this video.

[@johnstath9666]

An astounding video. You’re not teaching people how to just make a hinged box. Your teaching them how to be a fine craftsman. Many thanks!!

[@rcheebunker1]

Well done. I like the fact you don't hide or fudge mistakes or forgotten steps, basically uncensored. Cool box, lots of work. You explain things well even though they can be complicated at first, but the box is complicated and requires near perfect precision. Appreciate you taking the time and the video quality is very good. Cheers. Kelly

[@toddharwood2876]

Your videos are great! I am a Veteran living with PTSD, Depression, and Anxiety and was strongly urged to find new, healthy hobbies. Woodworking always interested me but your videos have helped me tune in to the beauty and artistry of being a true craftsman. Thank you for all of your tips and training. Your confidence has inspired my own confidence in working with hand tools. I hope to take a formal class of yours in the future.

[@PsyCoCinematics]

If you did end up taking up woodworking, I hope you've had a lot of fun and relaxation with it. Thank-you for your service.

[@mattedwards4533]

You are what a craftsman is supposed to be! Your own worst critic. You are one of the few that show the whole story. I enjoyed your video!

[@tomsatterlee8397]

Not only a beautiful finished product but some of the very best instruction on youtube. To often the basis of the box are omitted, but you started the project explaining the details. You also did the explanation by showing all of the mistakes that were made so any one trying any project would know that even the best craftsman makes mistakes and the true test is in correcting those mistakes. Just a very good job from start to finish.

[@deerer1950]

Rob I really enjoy watching you work because you take pride and your techniques and workmanship. Thank you

[@richardh568]

Dude! Where were you 30 years ago when I started watching WW shows? I feel I've learned more watching you tonight.......than I have watching all the OTHER guys for 30 years! Why aren't YOU on PBS??? Thanks a ton for sharing your vast knowledge with us. Much appreciated. Yo

[@RobCosmanWoodworking]

subscribe! Lots more coming, we try to release two a week. Glad you enjoy them.

[@sigurbjornragnarsson1886]

I don't know how many times I've viewed this video, but I thoroughly enjoy it. Already bought the kit, still have to master making the dowels the right size... and shape! Thank you!

[@RobCosmanWoodworking]

yup the dowels are key, Its actually easy once you get the hang of it. What are you having the hardest time with?

[@sigurbjornragnarsson1886]

Basically just getting the dowels perfectly round and smooth. The jig might not be set up or build correctly. Need to take a closer look at that.

[@RobCosmanWoodworking]

Yup, this is the piece tha lots of folks initially have trouble with. Make sure your blade is sharp

[@krenwregget7667]

that wood dowel hinge is one of the coolest things I've seen in a while. What a super-creative way to attach the lid.

[@daveweber1331]

1 hour & 16+ minutes... :-) Enjoyed every second of it. What it's taught me is the patience needed to execute something like this without botching it. Extreme detail - Any serious, aspiring woodworker will love this video! Thanks Rob - and whoever ran the camera for you! As someone mentioned, the sound faded in spots, but was still legible. Makes me itch to get more time to try some things out myself! I don't have the funds free to go ahead and order that kit - or I certainly would! It takes so much of the tedium out of doing such a fine hinge point.

[@capitaldd5840]

I Found the video stuttered a few times during the session....

[@spudpud-T67]

Wow I had no idea that was an hour. When the dovetails are the quick and easy part of the project.

[@LeonetteGo]

I appreciate you showing the whole process and the "shameless" advertising. If you have a good product people wanna know about it and I'm glad you mentioned that's a saw that you build because I wanna get one of those and I didn't have to ask in the comments.

[@jasonrobinson9524]

Master class at it's finest. Rob you are the best teacher in the game. Thank you.

[@sigispierings736]

Unbelievable craftsmanship and great step by step explanation. You make it seem so easy, but it takes years of experience to get to your level. You're an example for me and one of the reasons to enhance my skills. Thanks again for sharing your knowledge.

[@joebrady1161]

Fffzfffffzffzdzfz a

[@andrejohnson6731]

Pask Makes brought me here. Will enjoy watching your old and bew videos.

[@robshively1708]

Bought the video several years ago. This fired me back up. Outstanding! I particularly liked your use of the shooting board and planes at each phase of construction.

[@rbfriesen]

Thank you! You’re human just like me. You forgot about the offset and then had to stand there and figure it out. It makes me feel so much better and happy with myself in the shop. Thanks Rob.

[@RobCosmanWoodworking]

keep watching, you feel even better about yourself!!

[@steviebye1]

Thanks Rob, you are such an inspiration for me to be a better woodworker.

[@markspc1]

Rob Cosman Great work. Nice to learn how wood hinges are made.

[@KLONDIKEpsychic]

Beautiful hidden hinge. Amazing attention to detail and it pays off in a box anyone would be proud to have made and to own. Thank you for sharing your talent and skill.

[@libork8106]

Wow, what a craftsmanship. I am impressed. Very inspirational ... Thank you.

[@rogerdudra178]

I'm studying box construction for designing a pair of boxes out of walnut capable of holding maybe 25 pounds each. Sister's grandsons. This build is most enlightening. Right size almost. Thank You.

[@timmaggard8862]

Great idea, nice addition to any ones tool collections.

[@davidanderson5767]

What I like is walking through him the many steps of getting it just right.

[@timmaggard8862]

I'm a big fan of beautiful humidor cigar boxes.. I would love to see you make a humidor of red cedar. Such a beautiful, aromatic wood. This box you are building is as beautiful as any wood imaginable. Love your work, glad I ran into your videos on here.

[@billcarpenter7372]

Great video! I am eager to try the wooden hinge, and have recently purchased the tool for 1/4" and 3/8" from you. Cutting the groove in your video was great to see as I was contemplating of several ways to do it, and appreciate the tip to cut the inside lip a bit lower to allow the lid to close completely!!! The dowel manufacture was really cool, but I do not have a plane blade to build that set up, but will find, purchase or adapt a sharp edge to do it. I am 73, retired and always have dabbled in woodworking and now have a 12 x 24 shop that is pretty well equipped to suit my needs. Should have a bigger one, but at the time, I thought it would be big enough...LOL...I was wrong. I have a place for everything, just cannot leave anything out after I use it or I will trip over it! I love the hobby, have restored a few pieces, made some furniture, but am really getting into boxes....and looking forward to my first wooden hinged box. Thanks for what you do...wish you lived closer to NE Pa.

[@RobCosmanWoodworking]

Just a hop, skip and a jump away Bill, 50 miles from the Maine border. Good luck with the hinges, "precision" is the word of the day.

[@dalah4053]

We moved from north east PA (York County) to AZ years ago. Ten years there and really missed access to quality hardwoods! Recently moved to MS, in the Pine Belt; glad to have better access to variety of hardwoods. Attempting this hidden hinge box as Christmas gifts for our daughters. I'm 82 and a setting up (for the last time) a small woodshop. I've been a novice woodworker my entire life; determined it's never too late to hone and learn new skills.

[@silenthill5794]

It's amazing how the viewer can actually see the sharpness of the tools you use, and that woodhinge is absolutely beautiful. Thank you for continuing to share this process.

[@squarelevelplumb]

It's one thing to be fussy or critical in your fittings but to have the absolute skills to do all of it is impressive. Excellent work.

[@jessekayne8847]

Rob the dowel cutting made me giggle it was so satisfying. I can't wait to give this a go. Shiny smooth walnut dowels with 0.00 sanding, that is amazing! You the man, Rob!

[@738polarbear]

This man is as SERIOUS woodworker.

[@RamboRob08]

Wow! Incredible accuracy.

[@gsh319]

Thank you for all the great work and fantastic instruction.!!! I'll be off to the shop tackling new projects. There is nothing better in woodwork than learning new skills from a master craftsman. Thank You again.

[@seanstogner9597]

Man his plane sharpening skills are amazing.

[@JCMakerspace]

Excellent demonstration Rob, thank you.

[@wrstew1272]

Rob- great stuff you do. Thanks for taking the time to share your tricks of the trade. Very informative in many ways. One thing though......would you let your daughter or wife run a router with out hearing protection? Having tinnitus from working a career in various trades, I can verify the hearing loss from doing the same thing, ignorant of the fact that loud high frequency noise will kill your hearing. Fact. Please please please do both yourself and your viewers the courtesy of proper use of preferably muffs, at least ear plugs. I know that they inconvenience your making the videos, but you will thank yourself for being able to hear your grandchildren talk to you. I speak from experience, you can also!

[@jerrybowers3158]

This changes everything..Wow!..indeed. many, many thanks to you !

[@lawrencehincker8652]

This level of precision may be far in my future, but this video was a joy to watch just to witness the jaw dropping technique. The extraordinary woodworking quality speaks for itself. But I extend hats off to the camera crew. Excellent lighting, camera viewpoints, and editing. Thanks particularly for the high definition. This is the benchmark for instructional videography. While the piece is a bit long, it seemed like we were in the shop along with Rob. Well Done.

[@davelink1318]

Dang I have a long way to go. Awesome box ! Awesome wood shop !!!

[@tommccurnin524]

What a Great Video I also watched every minute of it.

[@anthonyboudreaux3675]

Mr Cosman thanks for the advice of getting the 5 1/2 just got one and it is far better than the stanley planes I own. I plan on adding a few more woodriver planes to my shop.

[@1pcfred]

Too f-ing expensive! A #5 Stanley is like $5 and good enough for me.

[@ericgryder5011]

Best woodworking videos on Internet! I've learned ton of good info. Thanks.

[@danielgeng2306]

I’m liking this idea more and more !

[@allmanjim7231]

When you brought the diameter of the dowel smaller you use painters tape as a shim...i am detailed to a point that most people don’t like to work with me but you sir are on a different level and I love it! Great job, great video and I am a new to your channel.

[@josephnewman1545]

Great video. Love the tape trick and the pencil sharpener dowel cutter. Heck, love it all.

[@befmx31]

That was really impressive. Beautiful hinge. Meticulous work.

[@malcolmmacpherson1307]

Nice. For people who have difficulty with making dowel, try a long plug cutter in a drill press into end grain. Doesn't achieve the same grain matching, but does produce a lovely, perfectly consistent, engineered dowel.

[@malcolmmacpherson1307]

... and here's an alternative, by British maker/designer Matthew Burt. Not sure how he does this, but notice he doesn't flush-off the hinge, and says that he uses stainless pins www.matthewburt.com/furniture-design/smalls-furniture/product/rocking-box/

[@malcolmmacpherson1307]

... in my workshop I'm calling this a Cosman hinge. I've made a couple for oak boxes and they look cool. I've tried a number of times over the years to make wooden hinges that don't look out of place on small boxes, and this is the first that works. There's an article or comment in an old Fine Woodworking that also shows a very similar approach, but Rob deserves the credit. Without his jig I use my drill/mill to make short dowels and concentric pin holes. Works, but is slow. A jig is the way to go

[@malcolmmacpherson1307]

Rob, not trying to hi-jack your channel, but for anyone interested in wood hinges and so on - here's a Pinterest page: nz.pinterest.com/malcolmmacphers/hinges-alternative-solutions/

[@johngunning2123]

Excellent! I enjoyed every minute of that. I used to dread having to use a plane when I was young and now I want to use one.

[@brianmiller9365]

WOW. Very nice. I was stressing a little fitting that lid at first though. Cool as hell. I need more practice for this. Thanks for sharing your time and all the tips. Great vid.

[@pearlaygriffinrider6979]

Very nice Hinge system.

[@mikecampione2909]

outstanding, truly a master at the craft.

[@tremor360]

Bravo 👏🏾. Love your work. Made my first dowel hinge box recently, then seeing this video after and I'm like 😳... not even close. It's okay though, I feel encouraged to keep at it!

[@KazimirArdekanian]

Great craftsmanship and inspiring.

[@kiwdwks]

Awesome...sooo nice! Appreciate your videos. Thank you!

[@2000willsome]

Fantastic work! This was a pleasure to watch, thanks.

[@Tatuira57]

A most precious work! Wonderful.

[@davidpatten4466]

It says it all when someone as skilled as yourself still struggles to work out imperial measurements on the fly, such a ridiculous system for fine detail work.. that being said it's wonderful to watch a fine craftsman at work & a beautiful box.

[@JTMarlin8]

That's why we use decimals. Walk into a modern machine shop or engineering firm and you'll see that units are either straight up inches or straight up millimeters, thus it makes no difference whether you're using metric or imperial. The hardware may have fractional nomenclature, but everyone knows that 3/8 = .375, etc.

[@pinkeye00]

lol ... elitest.

[@1pcfred]

I saw no struggles. It looks like it worked out to me. There were no millimeter gaps anywhere either.

[@bilbil9001]

You are an ARTIST Well done !

[@natepeterson7145]

Wow, that's all I can say! Just amazazing!

[@janrink8174]

You are an artist

[@sixstarauto]

All that effort, how much could you really sell that box for? Where do you find people who appreciate that level of craftsmanship? I love it, it just deflates me knowing "no one" will appreciate it.

[@Cre8tvMG]

I think the sound of a sharp plane is the most wonderful thing in woodworking aside from the smell of good lumber.

[@davyderr9067]

I love your videos on KZbin I have in the past made raised panels that's a whole new level dude again thank you

[@GuidoMillonezz]

Gracias!, you are a master at the royal level, great skills...

[@miki09876]

Amazing. Gave it a try today. We'll see how it looks after the glue dries...

[@miki09876]

I think the real trick is that perfect dowel and groove

[@924eightball]

perfection rob

[@pierrefouchard6593]

jamais vu cela, incroyable, cette précision... et l'assemblage de la charnière est tout simplement digne d'un compagnon du tour de France. toute mes félicitations. merci. pierre de Vierzon

[@donesry2902]

I watched this video 5 months ago and watched it again. It's a thrill to see that hinge when you open the box for the first time. I noticed that when you routed the groove that you did not get any burn marks. What is the secret to no burn marks? Maybe you don't have a problem with burn marks but if you do get any, do you just glue to the burn mark? If you sand out then the dowel won't fit snug. Do you wax between the pieces of the dowel? on the end grain of the dowel around the metal pins?

[@RobCosmanWoodworking]

Go slowly, have a sharp bit

[@samindaperamuna6392]

Great accuracy

[@slantsix6344]

Outstanding! Thanks for posting this!

[@francislambert5189]

This video proves that talent can be had with meticulous hand skills...very impressive. Peace:)

[@TheTranq]

Great stuff Rob. Still slightly confused on the correct height/fence height for the box core bit but I’m gonna give this a go!

[@barmalej_net3789]

Дизайн аля "зоновский стиль". "Шпенёк" - слово кинутое в массы ведущим програмы "Нож". А вообще респект, от "эксперта" диванного теоретика!

[@discerningx3375]

I love the reality of this!! This is an efficient version of what happens in my shop! 😂😂 "I'm a little bit fat right here" haha my actual words

[@lawrencekalapus9566]

Another great video. Thanks

[@JonathanFingold]

thanks for another fantastic video. just an idea, but i think you might have less trouble with the router setup to accommodate the hinge if you made an allowance for the sawdust to escape.

[@anonymous4525]

Watched it all. Amazing work.

[@anonymous4525]

Nah, you're just that good. ;)

[@simonsas1492]

I loved every minuet, thank you.

[@timehunter9467]

I’m not even able to work with wood because I have no space, but it’s so therapeutic to watch this video.

[@michaelmartin9618]

I really enjoyed this! Thank you. You make it look too easy.

[@qzb2ymig]

I have a small amount of apricot wood I salvaged about 20 years ago from the farm where I grew up. Not necessarily the prettiest wood, but it has tremendous sentimental value. I have been wondering what to make from it. A couple of small boxes with these hinges will be perfect. Now to practice first ...

[@robshively1708]

Have you seen Elkhead Tool's dowel making jig? When they occasionally show up at shows they promote it in conjunction with Cosman-style wood-hinged boxes they've made. They're petrified of product liability because the jig uses a spinning table saw blade where you employ a fixed (and finicky) plane blade. At one point they were requiring a disclaimer/release before they'd even sell it to you. I bought one but haven't tried it yet.

[@ziggen78]

Che maestro...complimenti e grazie per il video!!! Saluti da San Marino :)

[@lorenzogonzalez9892]

Good day. Very detailed the work of the box that you published on May 20 of the present. Great work and thank you for sharing technique of hinge and splice. That is where the art of working with wood is seen. You want an assistant, clean your workshop Hahaha. Greetings from San Luis Potosí, Mexico.

[@d.i.d]

Great job!

[@satyajitkanjilal3674]

I loved it!!

[@trikermansbike]

Love your video very interesting and well made will be trying that thanks.

[@muhoshque]

just Waaaaoo that's really satisfying

[@DrMauritsBoon]

Awesome teaching always. What’s the best way to determine the size of the dowel for the hinge for any given project? Currently making a box with 1/2 inch front and back and 5/8 inch sides. Thanks for any insight.

[@raulvassallo3931]

Muy buen trabajo profesional Very nice job very craft 10 points work🇺🇾🇦🇺

[@HawasliReslan]

Hi Rob, Great and fancy work! Please let me know from where can I buy the kit you're using to make a hole in the center of a dowel? Please advise. Thank you!

[@dcruzer1272]

Not sure if you figured out why it had a wobble. But I was thinking it was because it was a bit to snug with the dove tail at one side when you were setting it with a hammer and it expanded your height.

[@RobCosmanWoodworking]

Could be. Good theory

[@danthechippie4439]

hi Rob, love the videos as always. any chance you can do a dedicated video on how you make your dowel maker? I have seen videos on how you use it with your cordless drill, but I think it would be a real help to see you make it_ as I guess to maximize on your new set of dowel center drill kit I would need to make one for each different dowel size. Cheers Daniel

[@vladconut]

Just discovered your channel, impressive skills. On question though you have been cutting chamfer on the opposite edge of the board, why exactly do you do that, do you have perhaps another video where you explain this?

[@JesusvonNazaret]

beautiful

[@mickyhabuya5082]

This is Great video that I am waiting for. Than you.

[@michaellinahan7740]

Rob, I recently found this video and decided to use this idea to hinge the back legs on some angled tablet stands for colleagues at work since we are still using mainly online meetings rather than face to face and one or two have complained of neck ache as they are hunched over the small screens flat on the desk. Having spent some time making a brass jig for making the central hole in the dowel I tried to use a core box bit to cut the rounded groove but have failed each time. The router bit is new and I have tried the whole range of speeds but nothing seems to work; the bit just doesn't want to cut the timber (some cedar). I have even tried a carbide bur and while it cuts a little better it still requires a good deal of downward force on the stock and 3 or 4 passes to make a suitable groove. Am I missing something? Mike

[@АлексейАлександров-и2о]

Спасибо,Роб))!!

[@larrym9351]

Hi Rob, I love your videos! Question about the wood hinge, how did you drill the hinge pin hole centered before you designed the kit?

[@garybush2106]

Rob, Could you please point me to how you setup the plane blade and holder to cut the dowel? I am just confused on how you setup the jig to make the dowel. Thank you!!!

[@katherynlamarche7308]

I did enjoy it with your help i will learn to do wooden hinges have a ways to go but feeling good thanks to you. Julien Lamarche