Robot 3D Printing: Printing a 300L Automotive Pattern with only 19L of Polyurethane Paste

Our new additive manufacturing system, The Paste_Pro, offers a cost effective solution for low-temperature tooling applications.
By combining the multi-axis capabilities of a KUKA robot with the 2KM extruder, Sika material and Aibuild software, large PU parts can be printed to a near-net shape, reducing the need for extensive machining and creating lightweight parts.
Process
The Paste_Pro system streamlines the entire production process, eliminating many of the logistical headaches associated with traditional tooling board manufacturing. By removing the need to manage large boards, bond joints, and handling significant waste, manufacturers can focus on innovation and efficiency.
Link to the Paste_Pro: www.cncrobotic...
Data
Print Time: 1 Hr 32 min
Machine Time: 4 Hrs 30 min
Weight of Part: 16.15 kg
Material Used: 19L
Material Waste: 2.5kg
Material Cost: £285
Impact
- Rapid, large format 3D printing
- Near net shape precision
- Lightweight parts
- Simplified logistics
- Advanced integration
By leveraging 3D printing technology and high-performance materials, this system provides a sustainable, efficient, and high-quality solution for modern manufacturing needs.