Sienna MiniCamperVan Details: Crossbar and Uprights

This video is my attempt to answer questions about how the crossbar and uprights behind the front seats were made and attached in our Sienna MiniCamperVan with no holes drilled into the vehicle. Coming to you from the Blue Ridge Parkway near Asheville, NC.
--------------------------------------
Here are links to products I used in this project. Check my KZbin channel to see other videos covering different aspects of this Sienna MiniCamperVan build. I have not received any of these products as promotional items for review. I have merely purchased and used them myself. Please note, I can earn commissions on purchases made through these links.
MAJOR COMPONENTS
Rich Solar 100W Solar Panel amzn.to/2BaKryv
Epever MPPT 20 Amp Solar Charge Controller amzn.to/35wtA7g
FullRiver Deep Cycle 12 Volt 105 Amp-hour AGM Battery amzn.to/33vVjDb
ICECO JP40 Portable Refrigerator amzn.to/2pncGqY
NOCO G26000 Battery Charger amzn.to/2IStPjj
AIMS Power 1500W/3000W Pure Sine Wave Inverter amzn.to/2VLuV5B
AIMS Power Inverter Remote Switch amzn.to/35BNUE8
LIGHTING
LED Strip Lights amzn.to/2oyfjXc
LED Strip Lighting Channels amzn.to/2VOw5NW
Recessed LED Downlights amzn.to/2oxHdmd
LED Dimmable Puck Light amzn.to/35BMIAE
WIRING
Solar Power Cable (10 gauge) amzn.to/33AABSR
Welding Cable (2 gauge, 10' each, red & black) amzn.to/2Mj9ki1
Electrical Wire (10 gauge, 50' each, red & black) amzn.to/32iuaUe
Electrical Wire (14 gauge, 100' each, red & black) amzn.to/32kdDiG
WIRE TERMINATIONS (CONNECTORS, LUGS, HEAT SHRINK)
Terminal Lugs for Welding Cable amzn.to/2ISaNJR
Wire Connectors (House battery cable disconnect) amzn.to/33G3v47
Wire Connectors (General purpose, uninsulated) amzn.to/32o7kL2
Wire Connectors (Harness disconnects) amzn.to/2MHxTE3
Wire Connectors (XT-60 style) amzn.to/2Mdpfye
Wire Connectors (Butt, uninsulated) amzn.to/32hw1IF
Heat Shrink Tubing for large gauge wire amzn.to/2oHLcfU
Heat Shrink Tubing for medium gauge wire amzn.to/2nPzejW
NOCO Shore Power Surface Mount Receptacle amzn.to/32gqgLp
WIRE MANAGEMENT
iExcell Wire Bundle Saddles amzn.to/2phsxHR
Wire Bundle Clamps amzn.to/2qga9Q3
FUSE & JUNCTION BLOCKS
Fuse Block (Battery and inverter cables) amzn.to/35Ccsgf
Fuse Block (Lighting, fans, fridge circuits) amzn.to/2pjkIRW
Fuse Block (Solar controller circuits) amzn.to/31e3m6i
Wire Terminal Block amzn.to/33zJ7S7
Junction Block (Battery and inverter cables) amzn.to/33wNHQT
SWITCHES
Main Power Disconnect Switch amzn.to/33tpV8o
Blue Glow Light Switches amzn.to/2oxGTnv
USB and Power Port with Mounting Plate amzn.to/35BP56w
Dimmer Switches amzn.to/2pmNZuK
Toggle Switch DPDT amzn.to/35CMt8w
Variable Speed Controller amzn.to/3linAqI
ELECTRICAL TOOLS
Wire Crimpers amzn.to/2qg0s46
Lug Crimping Tool amzn.to/35vxKw5
Heat Gun (for heat shrinking) amzn.to/35CBa0j
ACCESSORIES
Milliard Foam Mattress Full-Size Tri-Fold amzn.to/2IR9ydS
Milliard Foam Mattress Carry Case amzn.to/2MEINdT
Weather Station amzn.to/2VMXpfl
Back of Seat Organizers amzn.to/2MdW2mQ
Portable Clip Fan amzn.to/2MeR9cZ
Ventilation System Fans amzn.to/2QtTAtv
Sink amzn.to/31c1Hhn
Sink Faucet amzn.to/31cqthy
Coleman Butane Stove amzn.to/2XO97I5
WeatherTech Window Shades amzn.to/2ITT2Kb
Mobile Solar Power Made Easy book by Will Prowse amzn.to/2Mfivjr
(I purchased a copy of Will's book and found it useful. I have not contacted him about listing it here)
HARDWARE
Sugru Moldable Glue amzn.to/2MvFEOz
Connector Bolts amzn.to/2C9NxDh
EZ-Lok Threaded Inserts amzn.to/2OOYoKu
T-Nuts amzn.to/2nLMh5X
Folding Table Legs amzn.to/2MgnXSZ
Toggle Latches amzn.to/2MHKGX3
Black Hooks (single) amzn.to/35BxGuP
Black Hooks (double) amzn.to/2pmeRev
Piano Hinge (48") amzn.to/2MfOYGm
Black Wood Screws amzn.to/31in7JI
_____________________________________________________
Disclaimer:
I am a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for me to earn fees by linking to Amazon.com and affiliated sites.

[@DavidLari]

I think this has to be the best Sienna camper build in the world. Thanks for sharing it!

[@BruceParks]

Wow, thank you!

[@garyvarner6351]

@@BruceParks It is an amazing plan and design Bruce. Ever thought about selling templates of all the pieces you created for this build out? Would be amazing and save, needless to say, just a bit of time replicating it!

[@BruceParks]

@@garyvarner6351 Thanks, Gary. Yes, I've been giving it a lot of thought. Just haven't gotten there yet.

[@Nemo-yn1sp]

@@BruceParks Watching and waiting. I hope to find someone to do this for me, for I have no skill! Much admiration and appreciation for sharing!

[@barbarahamilton9139]

@@BruceParks I hope you do!

[@nustar1]

So many other builds lack the breakdown of their most interesting and useful features. You sir are a gem! Thank you.

[@BruceParks]

You are so welcome. I think of my channel as mostly an educational channel.

[@FloridaNativeMike]

Your creativity, craftsmanship and woodworking skills never cease to amaze me! Great job all around! Keep the videos coming.

[@BruceParks]

Thanks, will do!

[@MikeSmithComedian]

You’re brilliant! I love how you didn’t have to drill into the van!

[@BruceParks]

Thanks, Mike. Glad you appreciated the build.

[@DougGreene]

The quality of both the design and craftsmanship of your creations is simply unreal. I always enjoy your vids to see what you've come up with next.

[@BruceParks]

Always good to hear from you, Doug. Cheers!

[@Tbone.357]

Beautiful van, beautiful wife, beautiful life!

[@BruceParks]

Thank you kindly!

[@tumbleweed1976]

Bruce has been one of two in the Mini Van Life that I copy. Thank you Bruce! Lovely to finally meet your wife.

[@kevinriley5847]

Curious minds would like to know who the other is?

[@tumbleweed1976]

Kevin Riley search Eric enjoys Earth. His wood working is not as nice but between he and Bruce I think they are excellent for Mini Vans.

[@kevinriley5847]

@@tumbleweed1976 Thanks for the reply. I, too, have checked out Eric enjoying the Earth. I agree---these are very good. I'm waffling between trying something like this or a teardrop trailer. Pros & cons to each method.

[@tumbleweed1976]

Kevin Riley For me I started in a Honda CR-V and that had excellent gas mileage but a mini van is perfect. Park anywhere, drives excellent and all my possessions within arms reach. With a trailer it’s another thing to deal with. I’m solo living in California between San Diego, LA and Oakland for seasonal work. Will you live full time or just to travel?

[@kevinriley5847]

@@tumbleweed1976 Just traveling--but hopefully on more extended trips such as 3-8 weeks in length. I completely agree about the simplicity factor of the one vehicle. Wife needs to be factored into the equation, too, and I wonder if the van would drive her crazy being so confined. We currently have a CX-9 which is pretty spacious inside. Considering giving this a try....

[@rayfletcher3683]

Best build thought process and execution I’ve seen!🇨🇦👍

[@BruceParks]

Thanks, Ray!

[@huyked]

Nice. It's great to see the ingenuity behind your build. And it's nice to meet your wife. She's a pretty lady. :D

[@BruceParks]

Thank you kindly!

[@CrossFitMehedi]

Thank you so much for this video! I’ve been playing your videos over and over again in slow-mo so I can get a better idea of your carpentry skills. I’m attempting to recreate a one-person version of your build in the much smaller 1st gen Sienna (2000).

[@natalie7669]

Mehedi H. Munna same. I’m actually about to build out my own. While some parts I’m not gonna do (DIY solar) other parts I will attempt. I figure if I’m gonna embark on my first mini-van build, why not use his as an example/model? Aim high right? I have a 2006 sienna.

[@BruceParks]

Mehedi H. Munna If you have any specific questions, don't hesitate to ask. I'm happy to help.

[@davidliu4436]

Stopping by to drop a like! This will be in my future. Currently sorting out my cabinets 🤞🏽

[@garymoore8711]

I like the appearance of the birch plywood. It is the best and lightest plywood to use in such a build. There is another KZbin's that has built furniture for his Sienna minivan with no holes drilled and intimates that he has been able to transfer his cabinetry from one model to the next to no additional modifications.

[@BruceParks]

Hi Gary, I agree with you, the birch plywood is a great product for these kinds of projects. My entire build is installed without any holes drilled and can be removed and installed in any 2011-2020 (gen3) Sienna. I remove it every year at the end of road trip season.

[@ladytrader688]

THANK YOU SO MUCH! Do you know how many times I watched the fast build at the slowest speed to understand this part? 🤣😂 You answered 2 of the questions I could not quite figure out, very much appreciated!

[@BruceParks]

Yeah, I’ve got to do another walkthrough video that does a better job of explaining the inner details. Thanks for commenting!

[@ladytrader688]

@@BruceParks We are grateful for anything you give us. Also your wife is very pretty, she looks like a lovely lady. 🙂

[@BruceParks]

She is a beautiful, wonderful person. We both loved your comment!

[@rickhiggins6521]

I love seeing someone turn out such excellent work! It makes me feel good just to see it.

[@BruceParks]

Thanks, Rick, I'm happy to share with those like you who appreciate earnest efforts!

[@dmiroy]

Wow. Your craftsmanship and ingenuity is amazing. Thanks much for sharing!

[@BruceParks]

Thanks for the nice comment, much appreciated!

[@chadliggett286]

Bruce Parks Brother you are an Amazing Designer and Craftsman! Just a Beautiful Build! Thanks You

[@BruceParks]

Thank you, Chad, for watching and commenting! 👍

[@isabelmendi3973]

You are such a genius, your very practice and thoughtful with your work on the van. Excellent !

[@BruceParks]

Thank you very much, Isabel! It's nice of you to write such a happy comment.

[@a.w.thompson4001]

So excited to see more detail about the crossbar and uprights, which make your build unique and hyperfunctional. Thanks!!

[@BruceParks]

Glad you liked it. Thanks for commenting!

[@henrytowne7463]

structural integrity, fitly-framed. some of my best solutions were done on cocktail napkins. New York where both sides (east and west) are great! Thanks

[@BruceParks]

You're very welcome. Cheers, Henry!

[@drexldog]

The attention to detail and woodworking craftsmanship never ceases to amaze.

[@mymynguyen4680]

I really like your camper van building. I have seen a lot of camper van but yours is the best one.it looks simple the most interesting is super easy to install and remove. Thanks 🙏

[@BruceParks]

Thanks so much!

[@NancyandMako]

What an artist you are! Hi Sue !

[@mollygrubber]

That's lovely workmanship.

[@BruceParks]

Thank you, much appreciated!

[@vanlife_dreamer]

You are a true craftsman ! So talented.

[@BruceParks]

Thanks, Carrie!

[@cmgdurr8379]

Thank you. Great to see your process in more detail.

[@LIANASMIXAHL]

Very good.. Best video I have ever seen about building a camper van and I have seen a lot.. Thanks for sharing..

[@BruceParks]

I’m glad you liked it. I’ve got more videos on my channel that provide lots of detail on various aspects of the build; you may find them useful too. Thanks for commenting!

[@lynnef3297]

Beautiful workmanship and so well thought out. Thanks so much for taking the time to share. Enjoy your trip, looks like you're having great weather.

[@SusanSvensson]

Super template it has been working well on my van. Bruce was great to work with and share his ideas. Brilliant man! Thanks for the update!

[@BruceParks]

Thanks, Susan!

[@LorenHenriksen]

Very useful information . Thanks again. From Canada

[@BruceParks]

So nice of you. You are welcome.

[@byronl.729]

Thanks for sharing the details of your camper set-up. You've got a efficient, creative, and high quality build.

[@BruceParks]

Glad you like it!

[@bak2nature549]

Thanks for another tour of your amazing build. My first build was on a town and country minivan that was made modular so when I don't need it I just remove it. Now I'm doing another build way more involved which will include some design ideas from you! Thank you Bruce!

[@BruceParks]

Sounds great! Enjoy your build, both the process of building it and then using it.

[@ingridguevara2549]

Love your build. We have a sprinter RV but if I did not this would be a great design!

[@BruceParks]

We love your comment!

[@lenmelvin85]

the most fantastic design with hard working on it I have seen, thanks for sharing!

[@BruceParks]

Wow, thank you!

[@barbarahamilton9139]

Thanks for sharing your ingenuity!

[@BruceParks]

My pleasure!

[@hysee581]

Thank you so much for another video. Your video is always useful, hive me lots of good idea.

[@robgindc1]

You're an exceptional engineer and a creative builder. Best Sienna camper build out there, period. Stay safe, well & blessed. :)

[@BruceParks]

Thank you, Bob. It was a labor of love and now we’re enjoying it very much.

[@ralphesimpson5627]

You set the bar high for us Bruce! If I can be half as good on design, attention to detail and execution of my own van build, I will be pleased. Safe travels.

[@BruceParks]

Thanks!

[@tienv]

Very well build Sienna camper van! Like others have mentioned, your wood working skills are truly top notch. Cabling works very organized, details label etc. Thank you for sharing. Happy traveling, stay safe.

[@BruceParks]

Thank you very much!

[@jackiem1093]

You are an INCREDIBLE craftsman!!! Man, just AMAZING. Thanks for sharing this👍🏼

[@BruceParks]

Thanks! I appreciate your nice comment.

[@NancyandMako]

Love this video! Such a beautiful area you are in!!! I hiked the whole of the AT with my standard poodle!

[@BruceParks]

Wow, you completed the AT! And with your dog! Must have been quite the adventure. Sue's brother hiked it SOBO in 2022. We met up with him in Hot Springs, NC a month before he finished in GA and we could tell it was a huge experience for him.

[@NancyandMako]

@@BruceParks thanks so much Bruce! My husband Mark supported my dog and I along the way! We actually only hiked 1,159 miles getting off trail in Duncannon PA… it was an incredible journey ……again thanks and for your great videos!!! We live about 1 1/2 from Hot Springs beautiful are!!!

[@janetgreen2550]

You are BRILLIANT period!!!

[@BruceParks]

Thank you for the nice comment!

[@1966johnnywayne]

Definitely useful...thank you for taking the time to share with complete strangers.

[@BruceParks]

Glad it was helpful!

[@brucecggallagher1949]

An amazing fully realized conversion for glamping in a minivan. Thank you Bruce for the information and your carefully, well-explained videos! Cheers from British Columbia

[@BruceParks]

A great pleasure to hear from a fellow Bruce, and from my favorite province (I've spent mucho time in your Selkirk and Purcell ranges. I'm glad you found my videos useful. Thanks for commenting!

[@brucecggallagher1949]

@@BruceParks all Bruces have to unite and show the leadership we are known for! lol Note I am on FB @ Bruce CG Gallagher..you can see my passion on the home page.(metaphysical photography). I am from Ontario originally, Hamilton, Ottawa, Toronto, and lastly Muskoka before moving to BC in 2011. I have lived north of Nelson on two occasions, in Vancouver proper and the Shuswap (Blind Bay). Prefer the Shuswap the most with Kaslo my next favourite on Kootenay Lake. I have done lots of picture taking in the western US states. I am doing my work here in Victoria on the island for the past year and a half. I am totally gobsmacked that your numbers aren't higher (subs.) I think Cheap RV living should know about your conversion. I have a '99 Sienna I picked up in 2017 with 52kms, but after looking at your conversion I am contemplating shopping for something around 2010 with AW drive to get that rear floor basement. www.carcomplaints.com/recalls/I found this site today for car reliability...fascinating. Cheers

[@BruceParks]

Home for me is the other side of Lake Ontario - Rochester area. I’ve been going to Nelson every winter for the past 10 winters for the amazing, low-key skiing around there. Drove through Kamloops on the way up to Jasper a few summers ago. Love the splendor of BC. Have heard wonderful things about Victoria and Vancouver Island. We’ll get there someday. Cheers!

[@brucecggallagher1949]

@@BruceParks definitely would run into the many American skiers that frequented the Nelson area during the winter/early spring months when I was in for groceries and the library. Rossland, not too far away, is another popular attraction for our US cousins.

[@BruceParks]

@@brucecggallagher1949 yes, have skied at Red Mt a number of times too. But I’m taking a vacation from ski vacations this winter. Just avoiding unnecessary travel. I hope to be back next season, if we’re allowed to enter by then.

[@erinbrush7804]

Looking at getting a used Toyota Sienna for the purpose of making it a mini travel van. Your camper build(s) are amazing! Enjoying all your ideas and will incorporate them in my van. Thank you for your detailed explanations.

[@BruceParks]

I'm glad you've found useful ideas from my videos. Don't hesitate to ask questions that may come up, I'm always happy to answer them.

[@LaureReminick]

Truly useful! Thanks so much. Gives me a bunch of ideas

[@BruceParks]

I'm so glad you found some useful ideas in the video! Thanks for taking the time to comment, I appreciate it.

[@sylvaing748]

you were my best inspiration for my conversion project. you have amazing build quality .thanks for your video.

[@BruceParks]

Glad I could help!

[@shiv0123456789]

Beautiful work

[@BruceParks]

Thank you very much!

[@heatherwood2449]

Yes this was very useful I've been trying to go through the video previous a previous and fine how you did this thanks a ton.

[@BruceParks]

You’re very welcome!

[@toddtaylor2191]

Wow, that explains how you connected the right side to floor. thanks for sharing

[@BruceParks]

Glad it was helpful!

[@eguchiyosuke4170]

Beautiful build!

[@BruceParks]

Thank you!

[@johndavenport4584]

Wonderful detail, Bruce. Love your van build; the best I've seen. We use a 2007 Sienna with a non-build style for camping because when it's not a camper, it's the band van for a music trio, but I plan to incorporate some of your ideas into it soon.

[@BruceParks]

Great to hear from you, John. I’m glad you found some useful ideas. When our Sienna is in camper mode, we take it on (LONG) road trips and overnight just about anywhere we want. When home, I remove everything and it becomes our pickup truck, people hauler, house mover ... in my twisted mind, it’s the ultimate SUV 🙂.

[@steveseattle140]

Thank you for the video! Gives me ideas

[@BruceParks]

I'm glad you found ideas of interest. Thanks for watching!

[@saharaalfie697]

***..GENIUS .. and extraordinarily well built .. Thanks a whole lot for your generosity .. 😘💕.. God Bless you sir.***

[@brianmurphy1758]

another inspiring video Bruce. I hope to build something similar. Thank you for putting this together.

[@BruceParks]

You’re welcome, Brian. Glad you liked it.

[@donpineau4780]

Nicest one on KZbin congrats!

[@BruceParks]

So nice of you to say, Don, a sincere thank you!

[@АлексейЗахаров-ч7ш]

Отлично продумано, впритык к дверце и в 3 местах закреплено у каждой дверце, получается на 6 мест! 👍🏻👍👍🏿🚐🚙💥

[@BruceParks]

Да, это супер сильный.

[@steviewonder275]

i am about your age and i really enjoy watching your videos but i'd appreciate it much more if you are willing to share the blueprints so we can also build and enjoy traveling in the van as much as you and your wife are doing. thank you again for sharing.

[@BruceParks]

I built this from scratch and a few napkin sketches. It’s a complicated build. To develop build plans would take time I may find in the future. If/when plans are available, I’ll let my subscribers know.

[@jowood419]

Very nice! I think that part of your build is the best part...lots of functions, and I do like that everything stays off the ground...that’s the struggle we’re having keeping organized in our sienna. Thinking you have a great woodworking shop and lots of carpentry skills. My dad did grandfather clocks and I was always impressed with the designs he’d come up with. Wish I’d have paid more attention to him. This may be a stupid and too long of an answer for ya so you can ignore it if you want, but how did you make a template?

[@BruceParks]

Thanks for the comment. Regarding templates, it's a matter of starting with a big piece of stiff paper or cardboard. It can be taped together from smaller pieces if necessary. Hold it up to the surface you are trying to match. You can roughy cut out large areas by eyeball but once it is close to the profile, use a pencil to "scribe" the final profile onto the cardboard. There are lots of videos on scribing, here's a good one: kzbin.info/www/bejne/Y6G3emuqmsakias. Then cut along the scribe line and you've got a template.

[@jowood419]

@@BruceParks thank you so much! That is exactly the answer to my question! I tried to do my own search, but was using the wrong words....I was trying contour, etc....scribing was it...Thank you again!

[@mariohrvatska4351]

Sir,you are a genious!

[@BruceParks]

Thank you sir!

[@toronado455]

Awesome.

[@artravision]

Thank you!

[@BruceParks]

You’re welcome!

[@mrs.onyango6504]

Good ideas 💡

[@BruceParks]

Thanks for commenting. I’m glad you found the video useful. Have a great day!

[@carolyndodd7532]

Would be interesting to see if you decide to try a dc-dc charger (like Renogy 20amp) or a battery isolator. So you won't have to park in the sun. If you do try something to charge your house battery from your van's alternator, I suggest wiring in an on/off switch so you can only use it when you want to and it won't be a drain on your alternator all the time.

[@BruceParks]

Yes, excellent point. I've avoided a dc-dc charger mainly to minimize any extra load on the alternator that might reduce its reliability. The last thing I want is a dead starter battery. But I know that risk is low and a dc-dc charger would make life easier in some circumstances and being able to disable it with the on/off switch would lead to just using it when needed (excellent point on your part). Another option I have is to add a portable solar panel that can be set up in the sun while the van is parked in the shade. I'm all set to connect one in parallel if I ever get one. Would be a nice feature if the van is going to parked for a while. Thanks so much commenting! Safe travels to you.

[@carolyndodd7532]

@@BruceParks Portable solar panels are definitely a good option when you're going to be parked some where for a while (hopefully mostly in the shade) and you can leave them out in the sun. I have two Genssi flexible panels that I use for that, but I've only used them a couple of times, they mostly just stay stored in the van. Here's a link to them, but they are currently out of stock: genssi.com/2x-flexible-100w-18v-semi-solar-panel-battery-charger-for-home-rv-boat-200w/ It's definitely good to have options.

[@BSerrell4]

I am not a carpenter like Bruce but I did manage a set up similar to what Carolyn described with wiring and isolator and an Anderson connector (with circuit breakers along the way) to charge my house battery when we drive. There is a dashboard switch to engage that option when it is needed. We don’t have roof solar but we do have a 120W foldable portable AcoPower panel and extension wires so we can charge the battery when we are in a campsite for a few days - nice to park in the shade and move the portable panel around to catch different sunny spots during the day. We are able to keep our Dometic 35 running that way.

[@BruceParks]

@@BSerrell4 Excellent points. Parking in the shade and charging with a portable panel is boss move. Thanks for sharing your tips.

[@romanmartynenko3575]

Excellent design! Looks like factory-made. So many things are taken care of. Have you thought of making and selling it as a kit? Maybe even for various minivan models?

[@BruceParks]

Thanks for the nice comment. I've given plenty of thought to offering plans and/or kits but I've concluded I'd want to simplify a number of things beforehand. It was quite complicated the first time around. If I can make this happen, you'll hear about it on my channel first.

[@RecoveryTidbits]

Love this. Going to think things through

[@neildelacruz105]

Thanks for taking the time to show us the thought process behind all of your work. Your intention and attention to detail are very impressive. I have a 2010 mini van I'm in the process of building out similar to yours. Did your treat the baltic birch with any kind of sealer or is the wood raw? Also, what kind of cushioning or foam did you use for your bedding? How do you like it? Do you have any general tips/ideas on tools or methods for cutting the baltic birch? I've cut regular plywood before but I'd like to be more careful and pay closer attention to detail with this nicer wood. Thanks. :^)

[@BruceParks]

Hi Neil, I finish all of the plywood surfaces that are visible or are going to experience wear. My finishing process is to first sand and then apply the first coat of satin water-based polyurethane either by brush or spray. Then I sand again and apply a second coat. When I can arrange the surface to be horizontal during the 2nd coat, I spray a heavy coat. That's it, unless it's a surface that might experience a lot of wear in which case I'll add another coat or two, with light sanding in between. Some tricks for sawing baltic birch: 1) the more teeth per inch, the smoother the cut so when crosscutting with, say a 10" or 12" miter saw blade, you'd want at least an 80 tooth blade 2) sharp teeth always helps 3) a zero-clearance plate on your tablesaw will help prevent tearout 4) on the miter saw, cut across the top face only as you pull the blade towards you and then go full depth to cut the bottom face as you push the blade away from you - this yields cleaner cuts (less chance of tearout) since the blade is cutting into the wood and not out of it. Here's an excellent video describing this technique kzbin.info/www/bejne/oV7YiIF-h96lkMU. The mattress we use is Milliard 4" Full-Size Tri-Fold Foam Mattress (www.milliardbedding.com/product/milliard-4-inch-tri-fold-foam-mattress-with-ultra-soft-removable-cover-with-non-slip-bottom-full/). It's very comfortable for us, and much more comfortable than a 9" thick futon mattress we used in a prior campervan. Hope that helps!

[@neildelacruz105]

@@BruceParks Thanks for getting back to me, much obliged!

[@natalie7669]

Super helpful!! Do you use Baltic birch plywood for the whole build (well for all the plywood parts?)

[@BruceParks]

Yes, all of the plywood is Baltic Birch. It's great to work with. I use common thicknesses, ¼", ½", ¾", depending on the strength needed.

[@mryellow4633]

I would pay good money for the blueprint 🥺

[@erikabbaware]

Wow!

[@BruceParks]

Thanks, Erika, I'm glad you liked it!

[@anthonyb.2868]

Bruce, excellent work. I was inspired by your build. So far I have the bed base done, but changed up the front bed section a bit to avoid the sliding front bed supports. Before I build the overhead cabinets, I will build the divider section...my question is what size/source for the z-brackets... Anthony

[@BruceParks]

Hi, Anthony, I'm glad you liked my build. I'd like to help you with your question about z-brackets but I'm not sure which brackets you are referring to. Can you clarify?

[@anthonyb.2868]

The brackets at the bottom of the B pillar post under the front seat...the tie in to the seat bolt. Called a z-bracket but is not really in the shape of a z...more straight-down-straight

[@BruceParks]

Ah, that one. I just used a standard zinc-plated right angle corner brace from Home Depot and bent one of the legs to create the Z. I drilled out one of the holes to allow the seat frame bolt to fit and cut the legs to their final length.

[@frankhughes9256]

Very cool. Did you have to disable the side airbags? I was wondering what would happen with the woodwork in place if the airbags deploy.

[@BruceParks]

People have asked this before and I'm not sure what the perceived risk is, i.e. are people wondering if a bag might explode if it can't fully deploy or are concerned it might damage the woodwork, or something else. I've left the airbags alone. I figure if they deploy, they'll have room to push into the upper cabinets since they are backless and the ventilation plenum at the top of the driver side 2nd row window is made from ¼" plywood and will shear off easily enough. I gotta believe the airbag system was engineered to handle a worst case scenario like if someone filled the van with moving boxes. The bags should be designed to not burst in highly constrained situations. But I'll admit I don't really know what will happen and I'm kinda hoping it stays that way. Thanks for asking, though.

[@mysticalmisfit1332]

Holy cow! This build is genius. Definitely a labor of love. 🙌🏽🙌🏽 Are you a carpenter, engineer or geometry teacher?😃 I’m saving for my used minivan to convert into a camper van for road life. I have no skills in that department. I’m going to have to make do with the Bob Wells “no-build” build😩 Nice to meet the missus😊

[@BruceParks]

Glad you like the build. Thanks!

[@michellep1529]

I too have no skills 🤷🏼‍♀️ but the desire to try. Between Eric enjoys Earth and Bruce I’m doing it! I borrowed a jigsaw from a friend and clamps from another friend, bought the wood and plywood and have cut most of the bed already! I’m super excited now that I see it coming together! It’s not as tough as it looks and as your skill and confidence grows you are able to do more things. I watched these videos over and over and took many notes. Hope your van build goes well and that you have fun with it! 😀

[@BruceParks]

@@michellep1529 What a great response! Good for you for going for it. You are exactly right about the confidence aspect of projects like these. Just getting going is the hardest part, especially if lack of skills is the issue. But it’s not a race and it’s not a contest so there’s nothing wrong with chipping away at it at whatever speed is comfortable and the project will take shape. Before long, it’s done. Well, I think many find it’s never really done because once you start using it, you find some things aren’t working out quite the way you imagined and you think of things you want to change. It’s an ongoing process. Anyway, I like your perspective. Thanks for adding to the conversation.

[@nedsled2994]

Nice build. I like the detail you put into it. What is the crossbar for, it seems to be very bulky to just hold up the curtain rod.

[@BruceParks]

With such a small space, especially with two occupants, we've found one of the best ways to keep things from becoming like a teenager's dorm room is to have several ways of keeping things off the floor. This has been the focus of this build with the upper cabinets, crossbars between the cabinets, and the bulkhead behind the front seats. We hang our jackets, hats, packs, bags, etc on the bulkhead hooks. Our clothing goes into the cabinets, window sunshades are supported by the cabinet crossbars. The floor has a few things on it but is left mostly uncluttered and we don't have stuff piled on the bed. In a prior build, we found ourselves prepping for bed by moving all sorts of things from the bed area to the front seats. So, long answer, hope it made sense.

[@Llcooljdj]

Most excellent!

[@laureylynn]

Good work.

[@webdaddy]

Looks great. What type of woodworking tools do you have, and what did you use to make the nice rounded edges on all the wood pieces?

[@BruceParks]

My shop is equipped with most of the typical woodworking tools, you name it I probably have it, but I don’t have any CNC machinery which would be nice for reproducing parts. Most of the rounded edges were made on a router table with a roundover bit and a few were done on a bench disk/belt sander.

[@kevinriley5847]

Lovely area of the country! I have a question: Those nice-looking, hex-head screws with the flat shoulder that you use everywhere---what are they are where do you obtain them? Are they simply wood screws, or do they have some kind of bolt functionality? You refer to them several times as "bolts", but there is no visible egress or nut on the back side (@ 5:11 for example). I'm wondering if you are screwing into those "anchors" that are seen often on IKEA furniture. Thank you for the clarification on your design. This is a great project--and such a great design.

[@BruceParks]

Hi Kevin, All of the connector bolts thread into nuts, either T-Nuts or Threaded Inserts. If the backside of the board is not going to be visible, I use a T-Nut. If the backside is visible, I prefer using a hidden nut like the EZ-Loks. Connector Bolts amzn.to/2C9NxDh EZ-Lok Threaded Inserts amzn.to/2OOYoKu T-Nuts amzn.to/2nLMh5X Hope this is useful. Bruce

[@kevinriley5847]

@@BruceParks Very much! Thank you.

[@tompenders7945]

Hey Bruce! Beautiful build! Envious. Just wondering what size inserts and Allen screws you use? Where are you buying them? Are you anywhere near Queensbury NY?

[@BruceParks]

Hi Tom, thanks for the comment. I used mostly ¼" hardware: Connector Bolts amzn.to/2C9NxDh EZ-Lok Threaded Inserts amzn.to/2OOYoKu T-Nuts amzn.to/2nLMh5X I sourced a bunch of the connector bolts locally at the big box stores and a couple of hardware stores that have a good selection. The inserts and t-nuts I bought in bulk from Amazon. I'm in the Rochester, NY area. If you're ever passing through, I'd be happy to show you the build.

[@koviacamping1322]

Did you use templates like cardboard before cutting your panels? Love your van camper. I have a pacifica, but after watching your build wonder if I should have gotten a Sienna.

[@BruceParks]

Yes, all of the curved edges that follow interior panel profiles were first developed on paper or cardboard templates. As I mention in the video, the templating process can take a bit of time to achieve a final result that meets your needs but it's worth it. In fact, I think it's necessary since cutting the wood directly can wind up wasting a lot of wood and taking more time. Cardboard is free.

[@wd269]

Hey Bruce. Nice build. I have a question about the brass-colored, hex-head bolts used to connect the support to the grab bar. Can you tell me what you used there and if they are truly bolts (with some sort of capture nuts) or screws (directly into the wood)? Thanks.

[@BruceParks]

Hi Walt, those Connector Bolts (amzn.to/2C9NxDh) thread into EZ-Lok Threaded Inserts (amzn.to/2OOYoKu), which I installed in the clamping blocks.

[@BruceParks]

Oh, where I was bolting to flat plywood, I used T-Nuts (amzn.to/2nLMh5X)

[@gallivantingwithtomshirley2261]

Hello Bruce. I have a 2020 Sienna. Honestly, one of the reasons that I got a Sienna was so that I could use many of your elements in my build - your designs and execution are excellent. Quick question...my Sienna has a center console between the front seats. I noticed that your van does not and that there is a small rug between the front seats. Did you remove the center console? If so, how difficult was it? Thanks in advance for taking the time to answer. Tom

[@BruceParks]

Hi Tom, I’m glad you found enough inspiration in my build to influence your van of choice. It’s a good vehicle. Regarding the console, we originally road tripped with it in place. But we found ourselves constantly climbing over it to avoid having to go outside every time we wanted to move fore or aft but I resisted taking it out because it seemed like it was so useful to have. But after casting a serious look at how we used it, we realized it was mostly a clutter collector so I took it out. It was easy, four screws if I recall correctly. You are left with a big hole in the carpeting and a raw plastic floor tray edge where the front of the console sat. I had planned on making a nice hardwood transition cover for this space but never got around to it because the rug worked out so well.

[@gallivantingwithtomshirley2261]

@@BruceParks Thanks Bruce

[@thomaspeterson5693]

Will you make a pair of uprights for me? You do good work.

[@BruceParks]

Thank you. I appreciate your inquiry but due to my schedule, I can only offer advice. Just something to think about here: in order to mount the uprights so that they are solid, you'd need additional features like the ones in the video like the header that ties the two uprights together, clamps that lock the uprights to the grab handles, and base mounts that stabilize the bottoms of the uprights. It's a bit of work but all doable if you take the time to make cardboard templates for each of the parts so that they will fit the profile inside your vehicle.

[@dattan3473]

Hi Bruce parks I tell you a truth I see many van they build it not look good like you build you build look beautiful I liked see 1 time 2 time I still want to see again if I live close to you I want you to build for me I love you van anyway thank you Bruce 👍👍👍

[@BruceParks]

Wow, thank you!

[@pdavep]

Hey Bruce, hope you are enjoying your travels. I have a sienna as well and wanted to duplicate your effort. Do you have this outfit as a ‘’’blueprint’’ of some sort? I have looked a hours of info on an assortment of options and yours is by far a better touchstone for Mary and I. I am no where near the engineer that you are thus the need for help. Thanks in advance for any help you could be. Surely appreciate the videos...

[@BruceParks]

I'm glad you are inspired by my build. I don't have any plans to offer as everything was built from scratch based on ideas floating around in my head. I continue to toy with the idea of creating a set of plans that others could follow but I would want to simplify a number of areas first. Imagine building a first prototype, the process would involve building some parts, finding problems, iterating, modifying, etc until the objective was met. My build was a series of these kinds of actions. So the next prototype would incorporate all of these changes and more in its build and would take a lot less time. That is the build I'd prefer to draft up plans around. Unfortunately, this would be out into next year at the earliest. I'd be more than happy to help answer specific questions. Just email me at the address on my about page.

[@w426a]

Bruce, how much do you estimate the entire system weighs? And, how much overall weight has been added to the van when eliminating the middle and rear seats? Also, have you modified the suspension in any way? Are their other materials just as sturdy as the birch plywood that could be used? Thanks

[@BruceParks]

Good questions! Seat removal shed 210 lbs. Added camper weight is 426 lbs including 70lb battery, 50lb water, plus lots of incidentals (fridge, etc). So net added weight is just 216 lbs. If it were just the wood, it would be under 100lbs. Plywood weight is mostly dependent on thickness. The different species are not dramatically different weight-wise to be concerned about.

[@user-bh3ew6ii4g]

Such beautiful work Bruce! The upright and how you did it reminds me of a sculpture, especially the part that goes around the grab bar. How do you glue the two pieces of plywood together, before or after you have cut them? Using just wood glue?

[@BruceParks]

Hi Donna, thank you for the wonderful comment. My grab bar clamps are made from individual pieces of plywood that are roughly cut to size before gluing. It's a little hard to explain but imagine each clamp as a mini Arc de Triomphe where the gap between the two inner walls will accommodate the width of the grab handle. I space two pieces of plywood at this width and glue them to a full width piece. Once the glue has cured, I create the inner rounded arch shape using a spindle sander, and all of the outer rounded edges are done on a stationary belt sander. Then I install threaded inserts (e.g. amzn.to/32mQA8I) which are hidden once the bolts tighten the clamp into place. Hope that was clear, if not let me know.

[@user-bh3ew6ii4g]

@@BruceParks oh wow, that's brilliant! Thank you for the great level of detail Bruce! Thanks for adding what sanders you use also, I didn't think to ask but that's important too. I have never heard of a spindle sander before. I'm going to look online to find what they look like.

[@nhathuyle5407]

Are you build MiniCamperVan for people to if they bring it to you

[@BruceParks]

No, I'm not able to build for others right now. If that changes, I will let my subscribers know. Thanks for asking.

[@nhathuyle5407]

@@BruceParks Thanks. I loved your job

[@webdaddy]

Bruce, thanks so much for sharing. Another question - any guess on how many hours of work? The base work (bed/cabinets) as opposed to the later add ons? Just curious. We're thinking of buying a used Sienna and doing something similar.

[@BruceParks]

I recall spending a solid week, about 10 hours per day, building the sleeping platform, upper cabinets, and sink vanity cabinet. Maybe 60 hours total. This included lots of templating to fit the interior contours, wiring, and wood finishing (sanding and sealing). That was in 2018. The 2019 upgrades (solar power, upgraded cabinetry, ventilation, etc) was another marathon week.

[@BruceParks]

Note, I lavished more time to make things over the top than was needed to achieve good functionality. It was a fun project.

[@emars1902]

Hi Bruce, thanks for the video. I was wondering how you threaded the bolts. Are you using a tee-nut on the backside or simply tapping the plywood material? Also, are you using a jigsaw to make the curved cuts and rounding the edges with a router?

[@BruceParks]

All of the bolts thread into T-Nuts or threaded inserts: EZ-Lok Threaded Inserts amzn.to/2OOYoKu T-Nuts amzn.to/2nLMh5X Curved cuts were made with a jigsaw or a bandsaw, and rounded edges and corners were with a router or bench sanders (belt, disk, or spindle).

[@markattardo]

Very nice build! Did you put a finish on it?

[@BruceParks]

Yes, all of the exposed wood received two coats water-based polyurethane, satin-finish, with sanding before each coat. When I had a lot of parts to finish, I set up a spray booth to apply the poly with an airless sprayer. Otherwise, I just brushed it on. Thanks for asking!

[@markattardo]

@@BruceParks Cool, thanks for the information!!

[@luciodarocha4737]

May I ask if you used Nut - Threaded Inserts with the screws. Thank you in advance .

[@BruceParks]

Yes, all of the Connector Bolts (amzn.to/2C9NxDh) thread into either EZ-Lok Threaded Inserts (amzn.to/2OOYoKu) or T-Nuts (amzn.to/2nLMh5X). Thanks for asking!

[@alexsiegars5898]

Do you have a fridge in your build?

[@BruceParks]

Yup. I show it in one of my other videos “Sienna MiniCamperVan Gets Serious”

[@manie54321]

👏👏👏👏🕊️❤️🙏🏽

[@Lexar85]

That’s amazing. How much in total?

[@BruceParks]

How much cost? I figure around $2K for everything, including the fridge, solar power, inverter, wiring, battery, wood, hardware, bedding, etc.

[@jackiem1093]

Are y'all still in the Asheville area?

[@BruceParks]

Naw, we headed out on Friday. Are you there?

[@jackiem1093]

@@BruceParks yes, I just arrived two days ago. May be here a cple mos. Safe travels✌🏼

[@BruceParks]

Enjoy the area. There’s a lot to offer. We’re already looking forward to our next visit.

[@stevewyche5232]

Just a guess here - you were an engineer?

[@BruceParks]

Guilty

[@stevewyche5232]

@@BruceParks Well that was an easy one

[@leilal8053]

I CAN'T STAND those STUPID HAND-PUMPs! You can't wash your hands ✋ properly. At least with a foot pump you can and still save 💧 water.

[@BruceParks]

I know what you mean. I upgraded my van to an electric pump here: kzbin.info/www/bejne/eoGvk4RrbdGDbLM