Simple DIY plasma cutting hack, save time and money

Easy plasma torch cutting jig hack that will get you repeatable parts every time.
It’s definitely not a CNC plasma cutter but it’s definitely more affordable and gets the job done. I’m definitely not the first to make plasma cutting jigs but I don’t see much on this subject on KZbin so I decided to make a video with my own swing on things.
How to plasma cut, plasma cutting, cutting metal with a plasma torch, DIY cutter templates.
𝐋𝐢𝐧𝐤𝐬 𝐭𝐨 𝐬𝐨𝐦𝐞 𝐨𝐟 𝐦𝐲 𝐨𝐭𝐡𝐞𝐫 𝐯𝐢𝐝𝐞𝐨𝐬 𝐲𝐨𝐮 𝐬𝐡𝐨𝐮𝐥𝐝 𝐜𝐡𝐞𝐜𝐤 𝐨𝐮𝐭
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The new Crossfire PRO CNC plasma table from Langmuir systems • The new Crossfire PRO ...
𝐓𝐡𝐢𝐬 𝐢𝐬 𝐭𝐡𝐞 𝐂𝐫𝐨𝐬𝐬𝐟𝐢𝐫𝐞 𝐂𝐍𝐂 𝐩𝐥𝐚𝐬𝐦𝐚 𝐭𝐚𝐛𝐥𝐞 𝐟𝐫𝐨𝐦 𝐋𝐚𝐧𝐠𝐦𝐮𝐢𝐫 𝐒𝐲𝐬𝐭𝐞𝐦𝐬
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𝐇𝐞𝐫𝐞’𝐬 𝐚 𝐩𝐚𝐢𝐝 𝐚𝐟𝐟𝐢𝐥𝐢𝐚𝐭𝐞 𝐥𝐢𝐧𝐤 𝐭𝐨 𝐘𝐞𝐬𝐰𝐞𝐥𝐝𝐞𝐫 𝐰𝐞𝐛𝐬𝐢𝐭𝐞
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Use the Hynade Amazon Promo code 𝟎𝟓𝐌𝐈𝐊𝐄𝐖𝐄𝐋𝐃 at checkout and save 5% on selected Hynade products
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Hynade Plasma Cutter, Dual Voltage 115/230V 40A Plasma amzn.to/3SFiLIL
The Hynade CUT60DN CNC Blow back pilot arc plasma amzn.to/3G3oxhj
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𝐒𝐮𝐩𝐩𝐨𝐫𝐭 𝐦𝐲 𝐜𝐡𝐚𝐧𝐧𝐞𝐥 𝐛𝐲 𝐩𝐢𝐜𝐤𝐢𝐧𝐠 𝐮𝐩 𝐚 𝐓-𝐬𝐡𝐢𝐫𝐭 𝐨𝐫 𝐒𝐰𝐞𝐚𝐭𝐬𝐡𝐢𝐫𝐭:
mike-festiva-3.creator-spring...
Thank you in advance!!!
** 𝐃𝐢𝐬𝐜𝐥𝐚𝐢𝐦𝐞𝐫 **
𝐖𝐞𝐥𝐝𝐢𝐧𝐠 𝐚𝐧𝐝 𝐅𝐚𝐛𝐫𝐢𝐜𝐚𝐭𝐢𝐨𝐧 𝐜𝐚𝐧 𝐛𝐞 𝐝𝐚𝐧𝐠𝐞𝐫𝐨𝐮𝐬.
𝐘𝐨𝐮 𝐬𝐡𝐨𝐮𝐥𝐝 𝐬𝐞𝐞𝐤 𝐨𝐮𝐭 𝐚𝐝𝐝𝐢𝐭𝐢𝐨𝐧𝐚𝐥 𝐢𝐧𝐟𝐨𝐫𝐦𝐚𝐭𝐢𝐨𝐧 𝐚𝐧𝐝 𝐮𝐧𝐝𝐞𝐫𝐬𝐭𝐚𝐧𝐝 𝐚𝐥𝐥 𝐭𝐡𝐞 𝐬𝐚𝐟𝐞𝐭𝐲 𝐚𝐧𝐝 𝐝𝐚𝐧𝐠𝐞𝐫𝐬 𝐢𝐧𝐯𝐨𝐥𝐯𝐞𝐝 𝐢𝐧 𝐰𝐞𝐥𝐝𝐢𝐧𝐠 𝐚𝐧𝐝 𝐟𝐚𝐛𝐫𝐢𝐜𝐚𝐭𝐢𝐨𝐧. 𝐔𝐧𝐝𝐞𝐫𝐬𝐭𝐚𝐧𝐝 𝐭𝐡𝐞 𝐏𝐏𝐄 𝐞𝐪𝐮𝐢𝐩𝐦𝐞𝐧𝐭 𝐧𝐞𝐞𝐝𝐞𝐝 𝐭𝐨 𝐬𝐭𝐚𝐫𝐭 𝐰𝐞𝐥𝐝𝐢𝐧𝐠 𝐬𝐚𝐟𝐞𝐥𝐲.
𝐌𝐢𝐤𝐞 𝐅𝐞𝐬𝐭𝐢𝐯𝐚 𝐝𝐨𝐞𝐬 𝐧𝐨𝐭 𝐭𝐚𝐤𝐞 𝐚𝐧𝐲 𝐫𝐞𝐬𝐩𝐨𝐧𝐬𝐢𝐛𝐢𝐥𝐢𝐭𝐲 𝐟𝐨𝐫 𝐢𝐧𝐣𝐮𝐫𝐲’𝐬 𝐜𝐫𝐞𝐚𝐭𝐞𝐝 𝐛𝐲 𝐝𝐨𝐢𝐧𝐠 𝐬𝐨.
𝐖𝐞𝐥𝐝 𝐚𝐭 𝐲𝐨𝐮𝐫 𝐨𝐰𝐧 𝐫𝐢𝐬𝐤.

[@jondavidmcnabb]

I watch for the maker tips and skills development. I stay for the hilarious picture in picture humor that Mike inserts into his videos. No other channel has this!!!!!

[@soundman6645]

Those of us that have worked in production woodworking, know all about templates to use with our routers. This whole plasma cutter, being affordable thing, brings the whole template thing into the metal working world. Pretty much all the template techniques from the woodworking world now swing across into metal. A couple of tips. #1 You can cut your plasma templates with your router, this will make realy clean edges ........ you could even make a template for making templates. #2 harden up the cut edges of your templates with, shelac, or high temp paint, before you sand all the rough edges, this will make the templates much more durable. #3 most of my router templates are painted with thin white paint, which makes them easier to see and write upon, I'd reccommend high temp paint, like exhaust pipe paint spray for plasma templates. If you are going to make a lot of templates, tempererd masonite or masonite sign board, is denser and harder than normal board.

[@Marckusmtrmth]

Always love the way you look at things for the Starter guy who doesn't have a lot of Tools and needs to do things on the Cheap and show them how it can be done.

[@Mikefestiva]

Thanks for checking out my new video Mark! Yes I like to keep a lot of these projects simple and affordable 🙂

[@designandbuild3953]

Mike, people that don't love themselves can't love others, please take those comments for what they are worth, nothing at all. We love you here in Indiana, thanks for sharing your great projects, reviews and advice and motivating us to get out in the shop and create.

[@Mikefestiva]

thank you!!!!

[@python3574]

I can tell you one thing that would be helpful to have, is a template for cutting out steel end caps for square, rectangular and round tubing in various sizes. EVERYTHING I build gets tube ends welded closed....or else wasps will DEFINITELY nest where you don't want them to. You can make templates for ones that sit on the end of the tube, or ones that fit flush inside the tubes.

[@Just-InTimeRepairs]

This is a fantastic idea, now I have to go buy a plasma cutter and it's all your fault.

[@orbitalair2103]

Haha, plasma cutters are fun. I got a cheap small one to cut thin stuff with.

[@CamiloSantana]

i searched my history for this tip. i got clipboards. you saved me much-needed time. don't worry about the haters. they aren't the kinds of people that you would care anything about what they think in person. that's why they do what they do. Keep up the inspiring work!

[@andyb4071]

This is definitely one of those "why didn't i think of that" moments!!! Awesome idea. Thanks Mike.

[@michaelelliott2026]

Don’t sweat the trolls. Unfortunately, the Internet sometimes brings the bad along with the good. I have been watching your channel for a while now and the series you did on the mini articulating dump truck was one of the best I have viewed on KZbin-ever. The new tool tests/comparisons are outstanding as well. You have an outstanding channel and if a few vocal viewers have issues with it, then so be it. They are likely just miserable people just trying to validate themselves. Eventually they will get tired and go back to the cot in their mom’s s basement where they reside….

[@911Motorsports]

We make Plasma Stencils similar those, along with other common sizes and shapes too. The torch sizes do vary quite a bit depending on the machine. For custom stencils like your gussets, I tell people to just add the diameter of the torch tip to the desired size. I like how you mentioned drag cutting, any machine with an actual drag shield is ideal because the stencil can then be metal and not throw away. The other nice thing about stencils is you can use them to cut where a CNC can't go, like on vehicles or anything large. Keep up the good work!

[@joell439]

Very clever and simple DIY approach to a non-conductive template. The voice of reason and empirical results really shines here. I will be filling away the clipboard idea for this and other possible applications where a little Masonite would be the perfect material. All the best to you Mike! 👍👍😎👍👍

[@Mikefestiva]

Thanks for checking out my new video Joel! Have a great weekend 😊

[@photorealm]

I don't know why I didn't think of this. Great video and great tip. Thanks for sharing.

[@paulnewton943]

Thanks, matey. Was about to cut from 3mm sheet as a permanent solution. No thought given until your video mentioned the arking out. Thanks

[@stretchbent1105]

I was trying to figure out how to make a circle. This just made it easy. Have to replace the metal on the trailer where the taillights are. Perfect thanks

[@Zombiereaper1]

Ignore the Trolls Mike! You make great video's and show all us DIYers what you can do with some time and ingenuity. I saw those templates on one of your last videos and was interested in them, glad you made a video about them.

[@Mikefestiva]

Thanks Jeremy 👍 I had a few people asking about the templates in the past videos so I thought I probably should make a video on the subject. Have a great weekend 😊

[@melgross]

Good, simple idea. I wouldn’t have thought of using clipboards. Nice to see you without that hat.

[@RambozoClown]

If you rub some candle wax on the inside edges the torch will probably slide smoother. I use something just like this for router templates and it works great.

[@stevenm5769]

Mike I just wanna thank you for all the content you put out. You have helped me so much with starting out with flux core to trying out a plasma cutter and now learning to tig. I’m just a weekend warrior and helping a few friends from time to time. Again thanks for the great videos.

[@Mikefestiva]

Right on Steven! The main reason I keep on making videos is for people like your self 👍 Really great to read your comment. Comments like this are what keep me motivated 🙂 Thanks man!

[@rogergregory5981]

Your channel just popped up at the right time ,what a great template idea just what I need for the new 40A I've bought.. thanks

[@user-bj9ly9yf7n]

This is the first time I've seen anything like this. Great Idea!! These will make me look like I know what I'm doing. Thanks!!!!

[@stevethomas8158]

Mike, Your videos are awesome and your cheerful demeanor is appreciated. KEEP IT UP !

[@Mikefestiva]

Thanks Steve I really appreciate it 🙂👍

[@lukesnyder9816]

Probably the most beneficial 10 minute video I have ever seen recently! Thanks!

[@Mikefestiva]

Thanks Luke I really appreciate it man 🙂👍

[@davidhetteen9705]

More great ideas from you Mike. I recently bought a plasma cutter so I’ll be making some of these. Thanks!

[@morrismurray3621]

Just started doing plasma cutting. Your videos are EXCELLENT!

[@Mikefestiva]

Right on! I’m glad they have been helpful 😊👍

[@jeremyclose705]

Thanks Mike!

[@bearddevil]

That circular saw blade cheese knife is fantastic! Love it. The template clipboards area great idea, too. Definitely going to try that out.

[@guyina4x499]

I appreciate you taking the time to share most of your ideas/builds. The few I've not been interested in i just didn't watch.

[@danielrapoza8468]

What a great idea. Thanks for posting Mike.

[@Mikefestiva]

Thanks for checking out my video Daniel 😊

[@Phoeff99]

This is super helpful. I thought it might be this easy but didn’t want to make a fool of myself but now I feel a lot more confident the effort would be well worth it. Nice job!

[@dougtravins9624]

Thanks Mike...cool ideas we can use!

[@inspireonex]

This cool stuff is why I watch this channel. I ALWAYS call out KZbinrs who give bad advice but you'll probably never be one of those.

[@Mikefestiva]

Thanks for checking out my new videos man 🙂👍

[@warrensewell8761]

Thanks for the tips n tricks. Thank heavens someone is thinking outside the box for the common folk out in the world. Keep ‘em coming Mike.

[@Mikefestiva]

Thanks for checking out my videos Warren 🙂👍

[@briarcreekcreations]

Great useful content for a new plasma owner. Easy to understand and clean language…thank you!

[@Mikefestiva]

Thanks for checking out my video 😊

[@ukrainiak2592]

Nice video Mike. Thanks for the idea.

[@MTBryanH]

What a FANTASTIC idea! Thx again for the Gr8 content.

[@Mikefestiva]

Glad you liked my video! 😊👍

[@marcmelissa8752]

Mike, amazing! Simple,genius

[@Mikefestiva]

Thanks man 🙂👍

[@garypapesh1345]

Thank Mike for more solid how to advice👍‼️💯

[@Mikefestiva]

Thanks for checking out my videos Gary! I really appreciate it man 👍

[@peatergriffin]

I have a small cnc router that is only 180x300 that I use to cut out really accurate plasma stencils. I'm pretty sure it was only a few hundred Australian dollars but it makes my plasma cuts look like cnc jobs. Great vid thanks.

[@thebeardedstork432]

Mike, you keep right on doing what you are doing! I find your content very interesting and have learned a lot from you. Appreciate your tips!

[@Mikefestiva]

Thanks man 😊👍

[@mattparker5639]

Love your channel Mike always have been watching for years. Don't let these people get to you, keep making these awesome videos

[@Mikefestiva]

Thanks Matt

[@birch8005]

Keep up the good work.👍 Waiting for videos for Mini Pinzgauer 6X6 and mini bikes.⏳⏳⏳⏳⏳

[@thousandoaksauto1696]

Way Cool!!! I'll take "those kinds of tips" any day!!! Thank You very much!

[@Mikefestiva]

Thanks for checking out my new video 👍

[@woodturner1954]

I did pretty much the same thing only I used a CNC router to cut out the shapes. I had small sheets of 1/4 press board laying around after a project and used those. Like you say when they were out I just curt new ones. Also patterns the kids come up with I create a file in vcarve, and can cut out as many as they want so they can paint them differently.

[@Swamp-Fox]

Great idea! Thanks for sharing!

[@stanthehandyman3719]

Love the knife. Thanks for the quick pattern ideas. Keep up the great videos

[@blackbuttecruizr]

Love your practical tips. Also, thanks for sending us over to Vass Dalen!!!

[@Mikefestiva]

Right on Tom! Yes Vass Dalen is a great channel 🙂👍

[@kdolmyer]

Creative ideas. Thanks for always making interesting, quality videos!

[@erichgeorge7093]

Thanks for your time and information

[@jerrygoldfuss466]

Fantastic idea on the plasma cutting jigs, simple to make and cheap to build. I've been needing some jigs to use with my plasma cutter. Great looking knives, and with the carbon content in the circular saw blade it should hold a pretty good edge. Thanks Mike!

[@rodhawkins5037]

Good tips as always👍. That knife is super cool

[@sjoemie_himself]

So simple yet so effective. Thanks for sharing! Greetings from the Netherlands, Mark

[@Mikefestiva]

Thanks for checking out my videos Mark 👍 Definitely a simple but effective 🙂

[@gwerhart0800]

I had wondered if you could use wood for templates. Thanks for answering that for me. I think you have convinced me to get a plasma cutter for my shop.

[@Mikefestiva]

I think you will really like how fast and easy it is to cut metal with a simple plasma cutter 👍

[@alexmerrill6624]

YOU ARE AMAZING!! I love the ingenuity and creativity you bring to this channel! Best idea I’ve seen in long time! Keep on engineering!

[@Mikefestiva]

Thanks Alex! I really appreciate 🙂👍

[@brandonholmes6001]

Love the idea! Thanks for all the great content!

[@Mikefestiva]

Thanks for checking out my new video Brandon 👍

[@fredmartinez933]

Hi ...Mike ...Great idea..thank you for this tutorial video..keep posting..have a nice day..

[@josephharrington3530]

Very good idea!

[@34bartm]

What a great and useful idea. Awesome video. Houston Texas

[@waxeyone]

Good stuff, thanks Mike

[@wehtjns]

Great idea, thank you for sharing

[@1rustytree]

Good info Mike!

[@jamesr.9239]

One improvement for your circle guides would be to make cross lines on the template on center to be then lined up with scribed lines on the workpiece. Really like the idea of using clipboards for the compactness.

[@RVJimD]

Mike, thanks for the video, you are very easy to watch and presented the information very well. Jim

[@Mikefestiva]

Thanks Jim! I really appreciate it 🙂👍

[@foxwood67]

Looks easy and handy.

[@jakubpukovec7755]

Thank you for these excellent tips. This is exactly what I needed today - I would use such a templates instead of switching to angle grinder :). Next time I'll know.

[@TeamRobertson]

Great video, thanks from the UK , its helped me a lot.

[@Mikefestiva]

Glad it helped 😊👍

[@babyduckmilitia2186]

This is so smart! I have been thinking a bunch lately about how to make stencils for the plasma, masonite never occurred to me! Thanks for the tip! Also, you should get some dimple dies, they are fun.

[@jeremybaity7002]

A friend told me about your channel. I dig it *subbed*

[@Mikefestiva]

Thank you!!

[@Tubeagrutis]

Love it! I will be using my Bestarc plasma cutter for the first time tomorrow on a project, so this is perfect timing! Thanks Mike!!! Learn to love the haters, they help your channel too (due to YT algorithms). Your one of the best out here on YT, don't forget it!!!

[@Mikefestiva]

Thank you 👍

[@thomasbailey8306]

Awesome Ideas. Thank You. Great Video..

Awesome idea 👍

[@timdaviszaper]

Thanks, great idea

[@shedtested27]

Wow! What a great idea!

[@Mikefestiva]

Thanks for checking out my new video 🙂👍

[@justin_ray]

Great idea, one day once I get a cutter.

[@johnsranchlife8634]

Great idea great video I think I’ll use your template thank you.

[@josephroberson4044]

Slick idea using the clipboards, got me thinking about some old plastic cutting boards I have..

[@richardpugh3434]

Plastic may get too hot and melt to your project. 👍

[@markdavis7645]

hooooly crap I love the knives at the end :) great job, and thanks for the tips!

[@Mikefestiva]

Thanks Mark! 😊👍

[@timothywilliams2021]

I like how you used pallet board for the knife handle you show at the end. Never thought to use copper wire for rivets. I've used hardwood pallets for a few knife handles. And a hardwood pallet 2x4 for a hatchet handle. I use pallet boards for ton's of my projects. I can usually get them free or really cheap. Usually I'll try to find good hardwood pallets. I salvage the good wood and burn the rest in my woodstove.

[@swooft44]

THANK YOU !!!!

[@joebob7344]

I like your channel,thanks for sharing your experience.

[@outdoorzone]

Superb idea!!!thx

[@msears101]

Brilliant!

[@MBwelding]

I’m a massive fan of templates I build them for almost everything I do I really like the clip board idea though I will have to try it especially the small circles I’m constantly making washers it’s 100 miles to a real town for anything like Walmart or Home Depot and 30 to hardware store or Napa so I build a ton of parts myself when I’m short little things like a washer lol

[@JayHutchG]

Terrific way to do those cuts. Great idea man! I like the beard. Always some critic out there putting things off.

[@Mikefestiva]

I appreciate it man thanks 😊👍

[@billcox1962]

Thank you. I recently got a plasma cutter and need all the tips I can get. Would you consider making another video discussing cutter consumables and the differences. For example, I’m not really sure who or if a “drag tip” is what I have, or something different.

[@curlybrownk9]

Easy, repeatable, and cheap. I like.

[@Mikefestiva]

Thanks 😊

[@johnreecer6839]

Awesome video as always ,thanks for the idea, love your channel

[@Mikefestiva]

Thanks John 😊👍

[@psfenwick]

Great channel, simple but effective ideas. You have my admiration for making it simple and even I can do this! Am very sorry good people have to suffer from turds who have nothing better to do than be negative. I have a Lotos 5000D simple 50amp plasma torch and was very discouraged when I first used it. Put it up after a few jagged cuts. You have given me some great ideas and I am "wiping the dust off" and using it. Again thank you!

[@darrellolsen1204]

Cool video, thanks for sharing 👍

[@nekoDan]

Neat stuff! I really enjoy your channel and projects. Don’t let the trolls and haters get you down 👍🏻

[@Mikefestiva]

The Daniel 👍 I really appreciate it 🙂

[@johnlebeau1]

Great idea.

[@allanperryman388]

Great ideas again. Thanks

[@Mikefestiva]

Thanks Allan 🙂👍

[@jameslovering9158]

Nice tips thanks

[@sandcrabronco]

Great idea! I think I will use some scrap paneling I saved for some reason, well now I have a reason, I will take all the Negative Nellies offshore fishing for free... Very cool knife! Thanks for all the tips and tricks, you are helping us build better!

[@Mikefestiva]

Thanks for checking out my video David! I bet those Negative Nellies would have a great fishing trip 😂 Take care 👍

[@albertdehn8381]

Thanks for sharing 👍😀

[@jeffreystout5792]

Great ideas.

[@marca5883]

Very handy💚🇬🇧🌱 Cheers for the upload🤙

[@Mikefestiva]

Thanks for checking out my videos 😊👍

[@CG147__]

Great way to clean up my sloppy cuts

[@martinguybuhler]

Hey loved your vid great tips ill use cheers

[@akawireguy1197]

Great idea. Thanks.

[@Mikefestiva]

You bet! 😊

[@quarlow1215]

I was going to refer my buddy to your channel Mike. But now I don't think Jason Troll would be welcome here. Lol 😆🤣 Cool jigs Mike, great idea. P.S. I really do have a friend named Jason Troll. But he's a computer geek.