Small Workshop Game Changer! DIY 3-in-1 Saw Horse and Outfeed Support System

To truly get the most out of my single garage workshop I need to design all my projects to be multi-functional and as compact as possible.
I needed outfeed support for my table saw so I designed a 3-in-1 saw horse and outfeed system that can fold away and be stored when it isn't being used. A Super Space Saver and a very useful addition to my small workshop.
Check out the hardware I used:
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Ultimate Tool Storage For Small Workshops - Plans!
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Ultimate Tool Storage - Video!
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Disclaimer.
All of the videos on this channel are intended for entertainment purposes only.
Should you choose to make or do anything as depicted on this channel you would do so at your own risk.
Woodworking and the use of power tools can be extremely dangerous.
The equipment and methods I use may not work for you as it does for me and by no means do I suggest that my methods of working are correct.
Therefore you should always use your equipment and power tools as instructed by the owner's manual supplied by the manufacturer.
Always use protective gear where applicable and never attempt something you are not comfortable doing.
Your shop safety is YOUR responsibility, so therefore I accept NO responsibility or liability for any injuries or accidents you may have if you attempt to do the things that I do.
Please, stay safe and work smart.

[@WoodshopJunkies]

Get the plans! thewoodworkersplans.com/product/universal-outfeed-support-practical-diy-woodworking-plans/

[@lyletimms9891]

19:57

[@robinthomas4086]

I had an improvement idea for this project. If there was incremental marks added to the adjustable portion. It would make it quicker to height level for each of its task. Great project BTW👍👍

[@Reviews-Tidbits]

The plans don’t include a comprehensive cut list. Money wasted.

[@golfer571231]

I bought the plans but i have not got a link for them yet.

[@carvideos3948]

​@golfer571231 same here too!!

[@Boddini]

looks nice! i like it! one thing to make it more efficent would be to do a mark on the alternating hight, one mark for the band saw hight and one for the drill press hight etc. so you dont have to dial that in every time :)

[@madameblueberry2608]

I was thinking the same thing.

[@Ethan_Swain]

I was thinking about drilling some holes on the slides at common heights. That way you could just put some pins in the holes and not measure.

[@Boddini]

smart! @@Ethan_Swain

[@davearonow65]

This is the exact reason I have made ALL of the working surfaces for all of my machines in my shop the same height including my workbench so I never need to keep adjusting my infeed and putfeed supports which I use constantly because I make entry doors and am always working with large pieces of lumber.

[@stuartkorte1642]

Pegs would also help with accidental drops if knobs come loose.

[@2200chuck]

This is going to be my next build. But I’m making 2 changes and one addition. Change 1: Instead of caster wheels at the top, which have to swivel to line up with the material rolling across its surface, I’m going to use 1-inch roller ball bearings which are universal in whatever rolls across it in any direction. Change 2: Instead of putting the casters on the bottom in a fixed extended position, I’m going to design some kind of extendable - “latchable"- roller system, again with the roller ball bearings, so that it can roll around (like your casters do), but actually latched down, but when retracted the frame sits solidly on the ground for better stability. I’m still working out the design details but it’s based on what you did with the drill press. I need to make this change to accommodate the next item; the addition. The addition: I’m going to make a table top that will fit snugly over the 2 ends so that when extended and latched, I can put the table top on it and then I will then have a fully functional assembly table. When not in use the table-top can be stored up against the wall behind the mobile workstations you’re building; like your drill press and table saw. The narrow side is short enough that it won’t interfere with the French Cleat system you’ve built; it will lean against the wall just below the lowest cleat. Here’s an Amazon link (US) to show you the Roller Ball Bearings. tinyurl.com/mvjk3xbm. Let me know what you think of these 3 ideas. Cheers Chuck

[@zapa1pnt]

Hi, Chuck. Two thoughts. 1) Roller balls as casters "may" not be a good idea. I'm thinking, they may not handle dust and debris, on the floor very well and tend to jamb. Just a thought. 2) To attach your table top, use pegs at the corners, which fit into holes in the hinged roller caps. I would use 1" pegs. 2-A) If you make your top out of 1-1/2" material, you can include dog holes and it will be better for clamping around the edge. Hoping you find these helpful. 😁✌🖖

[@jaytea23]

This might be the BEST workshop project I’ve ever come across

[@paulmccullough7352]

Just like many others, i would have gone with "Ball Rollers" instead of castors, it would give you a more stable surface while still giving you multidirectional travel. My other suggestion would be to make some visible makings for the most common heights you would use. It would make it quicker and easier to setup e.g. table-saw, miter-saw, drill-press, work surface, saw-horse etc..

[@MikiaoD]

Instead of marks, you could cut out a spacer you can put underneath the lifting section. Lift up, set on spacer, tighten down. Keep a spacer for each tool/setting you need. I think it'd make it easier to set up than trying to match the marks.

[@jeffmathis2298]

@@MikiaoD with the exception of the bench grinder, every "work" platform in my shop sits at the same height. No need for multiple settings. I'll build this, as is, because it will work as an adjustable work table in the field.

[@mattkonrad511]

The book provides clear illustrations kzbin.infoUgkxbnOKZBE4evMO5V2vroHeCjq6d_MV6wJO diagrams that cover many of the essential topics. The projects at the end of the book are valuable for enhancing your skills and creating your own furniture. A digital platform linked to the book that could offer the plans for other woodworking projects with the cut sheets would have been a nice addition, but overall, the book is excellent.

[@funkypunkypine]

Um, do I want plans? Yes, yes I do! (I am SO damned glad there are smart people out there that can create plans that I can then follow :)

[@anewman513]

It would be amazing if you could walk us through the concept and design phases of one of these projects. You create very cool and useful projects and the creativity behind them is mind-blowing. I'd love to see this part of the process.

[@kgomocolosaba6843]

I agree, very creative indeed

[@MattWeber]

Hardest part there is that would be a 10 hour video to really explain even at surface level. For something like this for example, your looking at all the possible ways to build EACH function, then need to pro con each of them, see what is possible with fabrication, what isn't.. what possibly may interfere with the other features, what is economical, what is obtainable for supplies in a timely manner, etc. The hardest part becomes not giving yourself analysis paralysis at literally every step of the design process.

[@user-ef2hz1nl4f]

Ingenious. Thinking if I ever build this for myself I would make it the same height of one it's purposes and fixed single heights for the others, plus the adjustability of the friction knobs. Thank you for the idea!

[@TheWeekendWoodshop]

Now THAT is a great build. Excellent use of space, multi-functional, and simple in its design. Well done!

[@ericrickert3045]

You really do all the heavy lifting in the thinking department for shop projects! This is amazing!

[@patchesofgreen3832]

You are one of my favorite makers. You are a very creative and effective engineer. I really appreciate your approach to problem solving.

[@captbill279]

Really cool. Lots of functionality in a small box. There has to be an easy way to mount the locks on the inside of the frame instead of the outside then it would be the ultimate easy storing setup.

[@steveriese8338]

Over-engineered? Never! That's where the real enjoyment is. Well done!

[@patrickguillot3894]

It’s very clever … as usual ! Bravo !

[@garrisonaw]

I hate to be a Debbie Downer, but this doesn’t appear to be much different from a couple of roller stands, and it takes up more space. I actually _have_ a couple roller stands in my shop for exactly the uses you show here. I can hang them on the wall and they don’t take up any floor space at all. However, it is quite well engineered, and gives me a great idea for how to build a collapsible and portable workbench. If I end up building it, I’ll try and remember to give you a shout out!

[@urs-id9yi]

Love your design and multi purpose table. I also have a one car garage shop and like you, must take care when adding to the space. Your table checks all the boxes!

[@lkjsdf1]

I love it! The sheer inventiveness on this channel is outstanding 👏

[@lennyf1957]

Nice little project, I really love it.

[@jdrs4214]

The term “over engineering” goes well with expensive modern German vehicles; This I call Ingenuity. Well done!!!!

[@lammerse1]

Nice idea, definitely gonna make my own version. You are a great inspiration. I think I would add small neodymium magnets to make fixed height settings possible. Thank you for all the great content!

[@gregwells4161]

What a great system I àm going to attempt it thank you very much-needed for my shop.

[@jamescracknell4283]

Very good video Jean as always. Just a suggestion for the top, instead of casters you could use nylon roller bearings that go in any direction and are very inexpensive ☺️

[@oldguy1030]

Your idea is right. But I prefer to get the steel roller bearings because I find the nylon ones tend to collect sawdust and such more than the steel.

[@jamescracknell4283]

@@oldguy1030 you are right of course, just meant more on the cost side of things

[@garrisonaw]

@@oldguy1030 agreed. You’ll need to frequently blow the dust out of any kind of roller bearings (which might turn out to be a major downside compared with the wheels), but the nylon bearings will attract sawdust like a magnet (whereas the steel bearings will only attract metal shavings like a magnet).

[@kaliebgriffiths9800]

When are you guys shipping 😊

[@paulkelly4202]

I love it and i wish I had seen it years ago THX

[@houstonsam6163]

Great project, presented clearly and succintly. I could really use one of these.

[@Ceen328]

I like the idea. Building stuff, to build more stuff. A woodworkers life. I would just make the tops open to the inside and add some finish, like a shop wax. Also, with lumber prices, it might be cheaper to buy a pair of multi purpose saw horses.

[@usiebertz]

What a great idea! Thanks for this video.

[@richs5422]

Pretty sweet, looks useful to me.

[@raytbrown2]

That's a really cool build!

[@mariogoncalves5742]

Small suggestion. How about using magnets to keep some of the foldable, or collapsible components of your builds closed or secured? Depending on the placement and utility of the construction it could double as a basic automatic alignment assistant. It's just a matter of deciding the system you like best among those available. Maybe leave the possibility for adaptation or easy part replacement though, in case you decide to modify it after acquiring any previously unavailable part.😅

[@harperparks9056]

Crazy cool! You’re as awesome of an inventor as you are a woodworker.

[@seanachim-DataScience]

What do you mena "It might not LOOK Fantastic". It's amazing! Yes, I would like some plans, thank you.

[@davidfanatico5212]

Fantastic idea, very well engineered!! I subscribed, looking forward to watching your other videos. Greetings from Los Angeles CA USA. Happy New Year 2024!!!!

[@DanielBalmer-bp6mh]

Have you considered Roller Ball Transfer Bearings instead of caster wheels? They have a smoother glide, more durable, cheaper, and can handle more weight. Thanks for the great plans and instructions!

[@douglarson1902]

Great little device! As I watched, I also thought about ball rollers instead of casters and having some sort of marked heights on the risers. But...definitely will be trying something like this in the future. Thanks for all your great ideas!

[@digrat]

Great project, great video editing.

[@seanmulvany2139]

Clever design! Quite smart. Compliments from the USA!

[@earlledoux9824]

Hello, my name is Earl. I am from Connecticut, USA. I have been watching your videos for a few years. I too have a small shop, which I make jewelry boxes. I like the way that you setup your shop. Be safe and stay healthy. Your friend, Earl👍

[@DanB-ei8br]

I think the really cool part about this is that I can build it from leftover scraps from other projects and some hardware... most of which I have from other projects.

[@Kainosktisis]

It would work great for any work shop! great idea, as with all things a couple of tweak's and make it your own,

[@gm2407]

Do a second one and install rail clamps as a vise. You will have pretty much a large bench for working on site or at the shop whenever you need to do something big. Great build.

[@pinkytaylor5845]

I didn't think I would like this, but I really do. I would like one for my shop!

[@theredtruckwoodshop2722]

WOW! Very smart. Thanks for sharing.

[@byronglass882]

I need this, great design.

[@geraldadams6267]

Well done and fairly simple - nice

[@rajrooplal7595]

Yes, great idea. Love it

[@shed-guy]

Tis lekker mate, very good, I'm going to make one for my shop cheers - Tony New Zealand

[@mikkelhanson4001]

Instead of caster wheels, something like a roller ball bearing or “omnicaster” would give you that 360° rotation, but even shorter as well as removing the pivoting that you get from the wheels themselves. I love this idea and will be building one for my table saw and planer out feed! Of course my “height requirements” differ greatly since I’m in a wheelchair, but it’ll be a great addition for my workshop!

[@benbrown1487]

Some of my favourite projects are the ones born out of necessity. This one is brilliant and I’ll be building one very soon! Keep the great content coming Jean!!

[@StanleyCanyon]

Very nice project. Keep cutting!

[@absolutmauser]

You can get a pair of inexpensive rollers instead of the top casters to cut down on places to get snagged or that will gather dust!

[@flboy77]

Very clever. I like that a lot.

[@richardpencak6800]

That’s kick ass!!! Great job!!!

[@NFTI]

Love it. FYI, the gas struts on your cupboard/fold-down workbench are upside down. There is oil inside them, and with the rod pointing up like you have it, the seals can degrade and leak over time because the oil keeps them in good condition, but upside down it is flowing away from the seals. The wide part should be at the top in the resting position.

[@malcolmvanhilten125]

Genius Boet!

[@greenkitty6482]

Nice build, very clever👍🏼😃

[@70redcutlass]

This is slick. Very cool.

[@randymartin2396]

Yes very smart build

[@johnmcauley7158]

Just brilliant

[@jeditsuyoshi]

Clever. Well done, well made.

[@brianredfern5228]

Great project, very clever!

[@300Exige]

That’s very good 👍🏻 Nice idea 🎉

[@vincentalcala4128]

I like the simplicity. The only thing I would add is a rubber mat or a grip surface on the top when used for stationary projects. The less movement when using the drill, the better. Also, maybe some locking base wheels. Again, with minimal movement when needed.

[@reaper060670]

alri bro. Great build. I love this idea for a foldaway table jig like u have here. I was trying to think of a way t6o have a fold away outfeed table. This is awesome my bro.. Keep doing great work my G. My workshop is APPROX 16x10ft but I have very little space and it's doing my head in. I saw a video u did ages back on the storage u built into ur workshop ceiling. It was brilliant man. This foldaway outfeed table is where I'm going to being my small builds now. Thanks for the inspiration man.

[@ZenRebel33]

This rather ingenious solution to a pain staking issue in most woodworking shops. Thank you for sharing.

[@douglamp178]

Outstanding, I love it.

[@Mike_Gray68]

I was thinking instead of the casters on top, how about using some UHMW (Ultra-high-molecular-weight) plastic. Then you can take the covers and have them open to the inside. Those will have the plastic on them too. But they are not level with the top but slope up to act as a ramp so if you material is bowing down coming off the table saw, it will act as a ramp to lift it up and not get caught. That is what I am going to use when I make my set.

[@mrspies1022]

Great idea. Awesome plan

[@Drowsyrhino1979]

How about a little pin index system for your most commonly used heights. Drill a hole and jam in a pin, tighten down the star knobs.

[@dhess140]

The support is design with a lot of thought. I appreciate that. There are always things that you can improve later.

[@glen748]

Great project Jean. A couple add-ons that I thought of to piggy back on your design would be to add bench dog holes in the caster covers for a way to secure a tabletop or sacrificial strips, add handles to the sides so it can carry a pair of them like suitcases, using transfer bearing instead of the casters, and lastly a shelf underneath to help with it not folding up but also place to store stuff.

[@user-lm9gi9gu9g]

Great idea so versatile👍

[@childresshouse]

I love your channel. You are proof that even with limited space, you can make a great place to work. Thanks for showing us that we can do it.

[@Yackhammer75]

Extremally simplistic (in the best way) and yet extremally functional. I would defiantly love plans.

[@jwrbloom01]

Great design! One thing I would add are markings on the adjustable arms for each tool you use it for.

[@robertberger8642]

Good design.

[@albertpeterson4652]

This is amazing.

[@chuckd2483]

You could add wax to the contact surfaces to improve movement, especially when the wood swells in size.

[@davidmaes3253]

Amazing thing. Gonna make me one of these.

[@bobbyfoutz6147]

Excellent idea!!!

[@danielgallegos1528]

Nice!!

[@kevinbowker2385]

Very slick! Thank you for sharing!

[@brucelee3388]

Over a decade ago Lee Valley made a steel tripod stand with a very similar top end. As well as the casters they put a strip of stainless steel bent into an upside down 'V' with a couple of slots that could be raised up over the level of the casters (held with screw knobs) for all those jobs where you are cutting thin strips of wood that would fall down between the casters (or roller bearings) and possibly try to pull the job away from the fence. I've seen other stands with roller bearings that have a flip up full width roller (I may have one rusting away somewhere) - they have all the disadvantages of a roller stand (pulling the job to the side) plus the roller bearings fill up with fine dust until they jam (and if they are really cheap they may rust solid before they fill with dust -DAMHIK). The Lee Valley stand also had an independent cross levelling screw jack for workshops and job sites that had really irregular floors so you weren't looking for wedges or packers to level the stand.

[@NashNasr]

i like it so much, i bought your plan! 👍

[@warrenfrost5382]

I really like it and can see something like that working for me. I guess once you've got it in the workshop you could mark off certain heights for your table saw and planer. Though I might look at a way to use large ballbearings instead of casters. But I still think this is a great idea, thanks for sharing

[@laddcraner4170]

Great build.

[@klickerstudios]

I think that this is a very useful addition to any shop. being as simple as it is to make I think that it has a lot of functionality. The only thing I would say to add instead of the nobs to lock it in the right height. I would put in some set pins into some pre drilled slots on the risers. then you can lock them from not slipping down with more weight. leaving the pin at set heights that match your tables you need them for.

[@monroyantunez]

Great design, simple and not expensive materials, perhaps only the wheels because several are required, the design is apparently elaborate but easy to build, for this we dedicate ourselves to carpentry.

[@tomztoyz]

Very creative.👍🏼

[@richardanderson9593]

Great job. Looks very nice and was well thought out. Please create plans for this.

[@mickdale3111]

This guy amazes me with everything he does.

[@mickdale3111]

Is the plan selling for $5.00 US dollars?

[@jhans3278]

Slick! Thanks for the video.

[@mandyleeson1]

Great idea Jean, and I really like that you can move around in your workshop now.

[@kpopahjussi]

Efficient, effective, and attractive. Well done.

[@chrisrnz]

I'd use this as a bike repair workbench; no heavy duty requirements. Brilliant, totally going to make one.

[@cindyharrison4191]

Yes please for plans

[@christophergavila7005]

That is an epic workshop addition. I believe the only change I will make is to use uniball rollers instead of casters on the top for feeds.

[@AmericansWillRise]

You never cease to amaze, my man!

[@kelvingstrachan]

Jy's n frikken genius. That is just brilliant. How about a strip of measuring tape on the outside of each sliding upright? That way you know exactly what height you need to set it at each tool you have in your garage.

[@avizukerman3623]

I am missing some "positive stops" for common uses , seems easy enough to prepare some "planks" in specific sizes that will fit in below the adjustment system when it is raised , this will also add some support to prevent the table sliding down during work.