Starting a Fuel Injected 500cc 2 Stroke for the FIRST Time!

We've built a Fuel Injected 500cc 2 Stroke Motocross bike and in this video we are trying to get the beast started for the very first time!
We love a dirt bike build project here on 999lazer, so far on the channel we've created the 700cc Megalodon and the YZ500 YZilla. Our mission for 2023 is to build the most advanced 500cc MX machine in the world; with a fuel injection system, counter balance shaft, power valve and an electric start . To fit in with our monster theme we are calling this bike KONG!
In this episode of the project we are in the workshop with 2 stroke motorcycle expert Roland Shaw to build up the BRC Racing 500 motor, we can then start re-assembling our machine before trying to get the monster two stroke started for the very first time! Enjoy :-)
A big thank you must go out to our awesome sponsors for making crazy projects like this possible and for helping us make these videos!
For all your motorcycle Oil, lubricants, cleaning products and more check out Putoline: bit.ly/PutolineUK
We use MX9 in our 2 Stroke bikes :-)
And for your hard parts, accessories and much more check out 24MX: www.24mx.com/
‪@PutolineOil‬ ‪@24MXofficial‬
The gear / clothing I wear is: oneal.com/
A personal thanks to Roland Shaw and Sean Smith for all their help on this build!

[@judsonhibbs5760]

You guys are bringing back 500s one build at a time! Got to love it.

[@999lazer]

we're trying :) thanks for watching

[@markgibbons4938]

I love watching Roland work his magic 😀

[@999lazer]

Thanks Mark, He such a good guy and knows his way around a 2 stroke for sure. Thanks for watching

[@markgibbons4938]

@@999lazer Shaun is great on the tools too. 😀

[@charliet1175]

Now you just need to weld a couple of those puppies together and we’re all done! 😁

[@999lazer]

haha, you never know ;)

[@charliet1175]

@@999lazer tease 😁

[@jordansbikes819]

@@999lazer get those frenchies to do it

[@jasperracingmotorsports7232]

@@999lazer wicked man 23 gas gas BRC 509 on my channel elec 6 spd haha it’s impressive

[@steveharwood5824]

Brilliant Max 👍🏻 Look forward to part 2 ✊🏼🍻

[@genio1981]

It's a husky... Billy Bolt, where you at? Nice job, y'all. That thing's awesome.

[@999lazer]

Billy can have a ride if he wants to :)

[@Offroadwithtom]

​@@999lazer make it happen

[@seppomontaalasmaaman1339]

Just wait when the guys at BRC comes out with that Yamaha R6 - 2 stroke conversion kit! :p

[@Chumbarley]

Roland is like a 2 stroke wizard proper clever bloke

[@999lazer]

He know his stuff for sure. we really appreciate the time he gives us with our projects.

[@kevindyas8560]

Sounds awesome and great video.

[@999lazer]

Thanks Kevin :)

[@kevindyas8560]

@@999lazer Your welcome Max.

[@kanethompson4144]

I could sit here n watch Roland for hours, had my bike tuned by him n it was night and day difference would recommend him to anyone with a yz 😎👍

[@fugginrambo]

I'm exited for this one, keep em coming man. You're getting better with each video!

[@999lazer]

Thanks Rambo

[@DaveH-ko2pe]

Once again Roland working his magic, love watching the videos after a days graft. Keep the videos coming 👍🏻

[@999lazer]

Cheers Dave, appreciate the comment :)

[@andybowyer3602]

Roland is a gem, a 2stroke master! Another rocket in your stable max! Kids n motor bikes 😜👍

[@999lazer]

its going to be fun when we roll, the YZilla, Megalodon and Kong out together :) Thanks for watching andy

[@eastsidelegend385]

I really appreciate you guys doing cool things like this that no one else does (or doesn't film it) just because you can. Keep it up 👍. Also very cool you give props to Roland and let him share a little knowledge.

[@999lazer]

Thanks for watching, appreciate your comment :)

[@LEEROY_UK]

This is the way

[@shaunmeadows2998]

Roland is a magician!

[@nickrider5220]

Still something very special about 2t engines 👍🙂

[@TS50ER]

@9:20, love the comment. Pleasingly different from the 'tighten the bolts in a crisscross pattern' that we've all heard said a millions times.

[@ianmangham4570]

She's ALIVE ❤🤘

[@user-ed7fr6ng5s]

Amazing video I knew it was going to be worth the wait awesome build Max.

[@999lazer]

Thanks Max, glad you enjoyed it :)

[@ragnarironspear1791]

Awesome channel and fantastic builds

[@999lazer]

Thanks Ragnar, You know we appreciate that you watch every video :)

[@NemesisGrowz]

I can’t stand adverts enough to watch the whole video but I caught the end nice job well done

[@rickybobby7660]

No excuse now, gotta get Billy Bolt on it see what he can do with a 500

[@kevinmee3501]

Another great video Max, Roland's so happy rebuilding engines a true genius, well done to Shawn as well the bike sounds great, I think you're on to another winner Max, looking forward to next one.

[@999lazer]

Cheers Kevin. We have some awesome things planned with this bike :)

[@f5tornadeau]

You guys have the coolest projects.

[@999lazer]

Thank you. We always do our best :)

[@rfiskillingussoftly6568]

Awesome! Canadians and Britts making the motto world a better place! Braap!

[@999lazer]

haha we sure are trying :) thanks for watching

[@user-hk8ou1uf8b]

Now I need one of these

[@daverupes7022]

Can't wait to see both the brc 500's you've built on the track at the same time!

[@999lazer]

coming soon... :)

[@davidkallstrom4349]

I love the sound

[@larrygross745]

I’d love to live close to that mechanic. It’s nice to have a master working on your bike

[@lukekjlsrud4652]

Looks so beautiful

[@999lazer]

Thanks Luke

[@klousealbers7300]

Based off what I’ve seen this should be Roland’s channel

[@88TANKMAN]

Roland made building that engine look easy! Very good mechanic 👍🏻

[@ryanoconnor2194]

Love your videos and put them together I mean the bike it will be a meshing I can see the point in this ❤😂

[@tessbushell5489]

Roland is a wizard and Sean is a good all rounder you can’t go wrong with good people around you so looking forward to everything you turn out👍🏻

[@douglasgrosch228]

let Kaplan motorcycles know-he like that -Kaplan America channel

[@George.___]

Can’t wait to see it in action!

[@joshchatwin8569]

This is amazing

[@chicanesimon]

Now thats a stroker , well done

[@MonkeyButtRides]

Congrats on the build success. Looking forward to track time on this FI 500 smoker!!

[@grecoconduris6716]

TSP nice!

[@brainstain22]

This is just epic Max🎉🎉🎉

[@999lazer]

Thanks Brian

[@scottdolphin5803]

The bike that everyone wants! ✊

[@ianmangham4570]

Fantastic FOOTAGE 😮 roland knows his Strokers 🤘🙏🇬🇧⚡counter balanced =very posh,looks bulletproof

[@999lazer]

Thanks Ian

[@MARCLEEMATCHFISHING]

Brilliant mate

[@999lazer]

Thanks Marc

[@muffinatordlux]

Shout-out from south africa:) Good job... Enjoy ur vids😊

[@connorp1513]

Love that!

[@davidmc3262]

great stuff love your builds cant wait to see that beast go👍

[@Docs77TV]

Great vlogg max, can’t wait to see it Racing the megladon and YZilla

[@999lazer]

Thanks, you know that's coming :)

[@undeadneb8118]

You guys make the most badass bikes that you can. Love the videos. Keep em coming. You Guys Rock!!!!

[@999lazer]

Thanks :)

[@alankelter9416]

They are entertaining to watch for sure, look cool, fun to see them stack up between the 3 bikes. Most badass simply not these bikes would be super dysfunctional. They would be years away from most badass at the point they started designing their own frames and started r&d with current top level riders to get all engine angles, engine heights, torque distribution weighted out correctly to balance the bikes in the air vs ground performance, followed by rake / trail vs engine angles for cornering speeds etc, the list goes on and on and testing w changes are even longer. These bikes would not compete with older 500s w/simple updated suspensions on professional level. Fun yes, look cool yes. They should stop comparing them on tracks because at pro levels they are more likely to kill someone, these would really appeal for like sand drags.

[@Sn0w1981]

I love it when a plan comes together! Ka-Bing! Might be nice to get one of those hot batteries or that starter mod kit. or both :)

[@deanwaring6100]

Awesome 👌

[@999lazer]

Thanks Dean

[@martiniv8924]

Got to say, you’ve got a sickness, a smoker sickness, Love it 👌🏻😜

[@999lazer]

haha, you could say that :)

[@martiniv8924]

@@999lazer good keep it up 👍🏻😎

[@baby-sharkgto4902]

Dope sick af

[@zgleuwefeu]

Another amazing project!

[@999lazer]

Thank you

[@make2strokesgreatagain512]

Good one max and you def getting better a kicking them over lol. Rolands the man when it comes to spanners and shauns an all round legend. Top marks bro 👍😎

[@wutangkillazzz]

Amazing video ! From Québec City Canada 🤘🤘

[@999lazer]

Thanks Olivier. Great to know your watching from Canada, the home of BRC racing :)

[@arthurdunga345]

sounds great man

[@999lazer]

Thanks Arthur

[@tabithabillings1526]

I want one....

[@bmurphy386]

"Everything tallys nicely" love it

[@chrisbatstone9742]

Hi max 😊😊 its been a while buddy great vlog video i think Graham rolls Noyce would be great choice for ride on track ive been fan of his since 1974 have great day to 😊😊😊

[@dennisyoung4631]

Sounds like it wants an *inertial starter!*

[@NOTTApro142]

The thing is going to be crazy. Ever ridden a maico 700?

[@kingkong81icloud]

Nice one

[@leebutler1965]

Sounds nice man

[@999lazer]

Thanks Lee

[@TheShift1313]

I built an 03 yz250f and the last gear on the trans had the hub offset slightly to one side. I put it in wrong and cracked the case. Having built a ktm as well i prefer that lol.

[@oakey67]

Brilliant 500 series max, do you reckon you may get some old 500s to match? Old husky and a yz490?

[@999lazer]

Yes we will try for sure, thanks for watching

[@Dat_Sun]

Needs a li-xx maybe 3s hv lipo or reg 4s. Possibly 18v or 24v starting circuit.

[@KoltFin]

Its a shame you aren't into trail riding/hard enduro. Get a supertrax shock, cones valves and see if you can get graham jarvis or Billy bolt to give it a real rip!

[@itsp]

Max, you should see if you can get Billy bolt to ride it, seen as it's a husky

[@tanismadsen6270]

Now to race your 3 monsters

[@spicymeatball07]

👍👍👍👍👍👍👍superb👍👍👍👍👍

[@user-oq6qo1oc3r]

Just curious how much it weighed as a 300 as compared to the 500 kit after it was installed?

[@nicholascanjura5051]

I bet it feels like a Cadillac

[@nate_942]

Now do a video ripping it :D

[@999lazer]

thats next :)

[@nate_942]

@@999lazer good to hear, im waiting for it!

[@koybaker643]

I'd love to see brc do a kit for the new TBI bikes too I'm getting a 24 KTM 300 SX and it would be sweet to make that thing a 500 the tbi is definitely way better imo then tpi will ever will run as good it's just got to much going on and they are way to lean I hope that flash tune/500 kit actually gives the thing some balls all the tpi bikes I have ridden run like garbage and turn the cylinder into junk if you don't let them idle and warm up

[@999lazer]

Stayed tuned Koy, as BRC have made a TBI kit for this conversion which is the next stage of the build :)

[@dirtracer2044]

I want one

[@BigBoiHaydn]

yoyoyoy 🔥

[@tacticooldennis]

Sounds just like a CR500 to me.

[@dr.hugog.hackenbush9443]

I believe it uses a CR500 piston, so it would have a matching bore and stroke, so it would sound similar.

[@juanjoespinosa1448]

One question please, the engine is from a ktm 300; but the new cylinder wich kind of brand is?

[@gtisid]

sounds the mutts but how much s it? i nearly fell over when i looked at the BRC site and can only assume its in yen

[@deskonosido1026]

Make another “for those who think motocross is easy” 🤠

[@bikebreak4523]

Has the 300 cases been modified to accommodate the larger crank and cylinder or are they specifically fabricated cases ? If so the 300 isn't technically being converted to a 500 is it lol

[@999lazer]

They are custom cases by brc, but use the gearbox, clutch, starter, waterpump,etc from the 300. The kit is a work of art, The video shows you the full build. Thanks for watching.

[@bikebreak4523]

@@999lazer yeah it's a bit of a hybrid between the craftsmanship of the cases and the 300 gearbox etc as you said, love the content mate awesome quality editing etc too! 👍 will subscribe for sure

[@ouch74]

@@bikebreak4523 Not sure what a used "KTM group" 300 goes for nor the BRC kit because I forget the details but I wanna say this hybrid can cost anywhere from 14k to 20k dollars just depends mostly on a good used donor?....ain't nothing cheap no more but maybe someone busted their 300 engine and the bike goes cheaper. Either way buku bucks for a bit more oomph.

[@1etergen]

Sounds like a KX500

[@gerardderuyter454]

Don't you need to pressurize the fuel tank via a fuel pump for fuel injection? Did I miss that? Or is it just gravity fed??

[@mixerguru]

Does Putoline still make the best chainlube ever in the tin that you have to heat up ???

[@mxcoolman]

It's a shame BRC use cheap diaphragm actuated power valves! But I guess there is a limit to how much people will pay for these kits and they are expensive already. Cool looking bike in black!

[@HOTSHOT-ls1bc]

Why would you put electric start on it the hole point is to keep it light 5 pounds is tremendous not to mention 15

[@steliosapergis]

In next video will see it it in Dyno!!! 60 hp i think in wheel 🤔

[@pgnandt]

That's a proper way to kickstart a beast. Choke, top dead center and throw my bodyweight on top of the kicker. Never fails.

[@rjj9168]

Ooh hell yea fuel injections. Be careful out there cause if you race these folks kong may just smash your bike

[@noidontthinksolol]

wish you used a CR500 engine and had a REAL monster!

[@redlineninethausend]

For much moor Power, you need a bigger throttlebody! I think your bike have not more as 60or 65hp.... Schöne Grüße aus Deutschland!

[@user-oi6ix1cv2n]

🥺🥺🥺👍

[@TheLesiow]

why are you not driveing ingmove champ??

[@littlereptilian7580]

23:25 thank me later

[@nakkimies5029]

now make it supermoto

[@manfredmathis3667]

Ok God Job Well Done! But These Engines Still Dirty!! Find A Solution For That Problem!!!

[@dennismillus4581]

For the record this isn't the first time a Fuel Injection has been put on a 500cc two stroke.

[@WayneMosley-rw6vp]

How much for kit

[@dr.hugog.hackenbush9443]

Nearly $8K

[@danielsatko]

why building something that is allready on stock by others WAY cheaper. others have even 700cc

[@appv12]

With a yamaha you wouldn't need to split it in the first place cuz it wouldnt blow up at 50 hours LOL.