Surprisingly Easy Way to Cast Aluminum

  Рет қаралды 1,150,176

AvE

AvE

Күн бұрын

Пікірлер: 710
@funyd
@funyd 8 жыл бұрын
I enjoyed this a lot. I worked in an aluminum foundry for 9 years before my current job. We did permanent mold, but its amazing what you can use in a pinch. If we needed to make something ourselves we would make a mold out of wood, take a die grinder to some tool steel, or anything. It doesn't take long for solicitation so you can get away with a lot. Its especially handy to get a basic shape that you can finish out the detail with a mill or lathe. Keep up the good work.
@memphiskyle
@memphiskyle 8 жыл бұрын
Blacksmiths hate him! Check out his 3 simple tricks for bringing the forge into your garage! Get the lessons now, only 3 easy payments of $9.99!
@badlandskid
@badlandskid 8 жыл бұрын
If you act now, we will throw in two empty beer cans for your first aluminum casting project! Supplies are limited. Shipping and handling charges apply..
@MrJgstoner
@MrJgstoner 8 жыл бұрын
+M3mph1s Ten Tricks Those Aluminum Fat Cats on Wallstreet DON'T Want You To Know!
@chopinbloc
@chopinbloc 8 жыл бұрын
+M3mph1s Is that Canadian pesos?
@boygeorgethechameleon8198
@boygeorgethechameleon8198 3 жыл бұрын
Hahahahahahaha he saw opportunity !! Brought back memories from back in the 90s (DO YOU WANT TO TALK TO GIRLS LIKE US)?.. popping out of nowhere while watching Bob Ross.. Lol
@bighamman
@bighamman 8 жыл бұрын
+AvE As silly as it sounds, your channel and your sense of humor got me through some hard times, and for that I thank you.
@sweetmeatbeatz3615
@sweetmeatbeatz3615 8 жыл бұрын
That power cord to the bottom right is a champ .
@craig3.0
@craig3.0 8 жыл бұрын
Alright, damn, I feel like a caveman who just saw a car. There are like a dozen things you just did that are drastic improvements over what the hell Ive been doing for the last 2 years or so, like: using an actual cruicible instead of a bent piece of scrap metal and vice grips, using something to poke the oxide layer off, instead of just jiggling everything about until either the bags of aluminum pop and join together, or I spill a bit on my foot again, using magic sand instead of wood, and casting parts instead of just casting puck-ike discs and turning those into parts later.
@StarNik94
@StarNik94 7 жыл бұрын
0:25 *Instant Gloves!!! Magical!!*
@brandonduren5422
@brandonduren5422 4 жыл бұрын
Magical!
@beliasphyre3497
@beliasphyre3497 8 жыл бұрын
Well shit, I'm running out of reasons not to cast something.
@h0lx
@h0lx 8 жыл бұрын
+Belias Phyre awesome comment
@smallenginedude71
@smallenginedude71 8 жыл бұрын
+Belias Phyre me too.
@bikingmnviking3801
@bikingmnviking3801 8 жыл бұрын
+Belias Phyre I know.... what to make... what to make.... (I did start savings cans just for this after watching another YT'ers video but still haven't a clue what to make that'd actually be useful) A mallet would probably be the perfect first try. If the handle fails to come out perfect it can be covered in dip-it or a friction tape. Also oversize and use the handle as a spout. Be good to taper the neck wide into the mallet so it wouldn't break easily. I was trying to think of something for a bike but most of it is already made and reasonably available. They even make pedals that make their own power and light LEDs inside them! (great idea because they're basically fairly theftproof) Plus I don't have a lathe to finish the project so it'd have to be something either crude is easily handle finishable. Would it make a decent handle for a camping handaxe? One could impregnate their name or logo/motto on the side. That'd be cool.
@beliasphyre3497
@beliasphyre3497 8 жыл бұрын
BikingMNViking If this is your first time casting, you may want to try something smaller, especially if your using this process. I was thinking some simple jewelry or trinkets just to see what kind of detail and finish I could get. A mallet is a bit ambitious for a piddly little torch like this.
@bikingmnviking3801
@bikingmnviking3801 8 жыл бұрын
I have several furnace burners (and probably a few stove ones) I have saved and orfices from stoves I've installed if I wanted to convert them to propane. Biggest thing I think I would want to do is fence my yard in first to keep lookie-lous minding their own business.
@DirtRider500R
@DirtRider500R 8 жыл бұрын
With this process and enough empty pop/ beer cans, I can build myself a new Ford!
@dantyler6907
@dantyler6907 6 жыл бұрын
You'll just need about $20,000 worth of propane. But yeah! Get on it and go...
@mindofmadness5593
@mindofmadness5593 5 жыл бұрын
Nope. Aluminum don't rust. A good Ford will be rusty as hell.
@ryannu1578
@ryannu1578 5 жыл бұрын
Yeah it may take you 20 years to pour enough though this guys set up isn’t very viable
@richardgood8691
@richardgood8691 5 жыл бұрын
Aluminum Heads/hood/body paneling took around 700 lbs off the f150. That's fuel economy/towing cap/hauling cap/easier on the brakes with no load.... No argument Ford made the right call, that's why they're on top
@alfiebrotherton935
@alfiebrotherton935 5 жыл бұрын
@@richardgood8691 except they have some bad business practices and use c channel frames becuase it's cheaper
@Makebuildmodify
@Makebuildmodify 8 жыл бұрын
I haven't seen gouging rods since college welding classes. Good video, Thanks!
@thetorchchannel357
@thetorchchannel357 8 жыл бұрын
Thanks AvE, this looks like possibly the best solution for doing small casts of anthills ! My Sister, niece, and two nephews are visiting this summer and I thought they'd be blown away by casting some anthills. I live in Minnesota, so our anthills don't run very deep ( I hope ). I wouldn't need much more than maybe double the amount which you melted, But I'm sure a slightly larger crucible is available. Thanks again for the cool vid ( and the witty and entertaining renaming of popular sales outlets ). This is definitely the simplest and easiest method to melt smaller amounts of metal, not to mention portability, which for casting anthills I would imagine would be highly convenient !
@roberthorwat6747
@roberthorwat6747 8 жыл бұрын
My ghast is flabbered!
@Exterminater-im2pj
@Exterminater-im2pj 8 жыл бұрын
Robert Horwat
@jacksonsteenbergh8122
@jacksonsteenbergh8122 4 жыл бұрын
SaltyBrains
@johnt4060
@johnt4060 4 жыл бұрын
@Jackson Steenbergh
@jacksonsteenbergh8122
@jacksonsteenbergh8122 4 жыл бұрын
@Drew Tatum
@AppliedScience
@AppliedScience 8 жыл бұрын
Sweet! I would have bet money it was not possible with a handheld torch out in the open.
@brice9613
@brice9613 8 жыл бұрын
+Applied Science i done that before with a propane torch and 100 g of aluminium but its a pain in the ass and you cant cast much
@fishhuntadventure
@fishhuntadventure 7 жыл бұрын
Brice it’s probably easier if you do it by the ounce instead of by the gram.
@juggernautxtr
@juggernautxtr 6 жыл бұрын
use to throw old aluminum rims in a fire pit with a cone shape, all the aluminum ran into a coffee can, that was before the epa started watching us peeps on farms.
@angelusnielson7135
@angelusnielson7135 6 жыл бұрын
I've melted soda cans in a wood campfire before. More than once.
@mohammadgulzaib9748
@mohammadgulzaib9748 6 жыл бұрын
Yes it is possible i also did it few days back
@TheRainHarvester
@TheRainHarvester 6 жыл бұрын
Dear Mr Ave, That is quite a good idea. I would like to thank you for your dedication to the diy community. Sincerely, theRainHarvester
@capnskustomworks
@capnskustomworks 8 жыл бұрын
EVERY. DANG. TIME. I see that "Magic Sand" anywhere I think to myself, "I'll be danged if that junk don't look just like brightly-colored greensand, I wonder if it'd take a cast, or catch right on fire?" Thanks for doing the experiment for me, brethren!!! (Also, ye don't seem to have cussed at the aluminum, ye feelin' ok???)
@Gibberish434
@Gibberish434 8 жыл бұрын
Fun Fact, we actually call that "shrink" when we scrap castings out for that. If there is a casting with bad shrink in a certain area we will add a riser to that spot which is essentially a reservoir that will fill up with metal that the casting can then pull iron out of while it cools.
@mfsolutions
@mfsolutions 5 жыл бұрын
great demo and info... especially the quick sand mould ... A word of caution to those who cast aluminum keep molten aluminum away from water... you will get an explosion. I visited Reynolds Aluminum in SC and watched them cast billets for extrusion. They had a 10 foot diameter patch in the ceiling where the 1 ton went when the molten aluminum leaked into the water cooling the mould.
@uuffzz
@uuffzz 2 ай бұрын
True. Friend of mine worked in that field and some coworker left a water bottle in a cast that got filled. The explosion ripped some aluminium around the place and some landed in a poor mans mouth, resulting in 2 teeth exploding. Police came and the case was immediatly filed as an attempted murder. (Strict work rules and laws in germany made it possible). Shits not funny.
@gigmaresh8772
@gigmaresh8772 Жыл бұрын
Wanting to cast a new logo for my boler Camper. The original is plastic appx 4" x 8" and about 3/16" thick. If I had a steel mold created, could I use a mapp torch to melt the Al right in the mold rather than pouring it?
@arduinoversusevil2025
@arduinoversusevil2025 Жыл бұрын
might be sticky. test first.
@ronchappel4812
@ronchappel4812 Жыл бұрын
Ave your knowledge and abilities are so high i almost expected this video to finish with a simple method of pressure casting 😁
@dpmakestuff
@dpmakestuff 8 жыл бұрын
I've got a box of ceramic fiber wool in Alberta with your name on it if you're so inclined
@kingmasterlord
@kingmasterlord 4 жыл бұрын
you still got it?
@samurphy
@samurphy 8 жыл бұрын
This is definitely a good tip if you have aluminum stock to melt. I have large flat pieces like cut up mac keyboards, etc. You'd have to chop them up into nubbins to use this method. I have a charcoal + hair dryer in a coffee can setup and its easier to melt large amounts to make some clean chunks which would then go into this setup really easy. This would be cleaner than the charcoal stuff, for sure.
@TheOldKid
@TheOldKid 2 жыл бұрын
Just when I think I've seen all of your videos a pleasant surprise shows up
@MrROTD
@MrROTD 8 жыл бұрын
I worked in Foundries for years, aluminum and zinc some bronze, if you like shaking hands with the devil every day a foundry is a great place to work LOL
@raymgriff
@raymgriff 8 жыл бұрын
+Rex Holes I've spent time in steel foundries myself, they're definitely a hazardous work environment, but they are cool as frig to say the least. Watching 15,000lbs of steel being poured is a hell of an experience. Foundries are a dying industry thanks to the majority of casting productiong being sent overseas to China and India, so there's a major shortage of younger people like myself going into foundries or patternshops. It is actually a pretty lucrative field where you can learn a lot of cool skills. There's quite a fair bit of job availability too.
@genmaxpain
@genmaxpain 8 жыл бұрын
i did that with drink cans and a few frying pans melted them down poured the alloy into whipped cream cans and threw the casting into the lathe, machined it off and made diff bushes works a treat then i threw them into the deep freeze to shrink them and hammered them in with a big hammer and a slice of alloy to not damage the bushes
@theslimeylimey
@theslimeylimey 8 жыл бұрын
I believe you can also use dirt cheap powdered Borax (twenty something team of donkeys brand) as it acts as a cleaning flux when molten.
@pmckinlay653
@pmckinlay653 8 жыл бұрын
I belive Clickspring does this when tempering steel.
@sideswipe147
@sideswipe147 8 жыл бұрын
DONT USE BORAX FOR ALUMINUM! like he said potassium chloride (NOSALT) is what you want to use. use the borax for ferrus metals (iron steel etc).
@intjonmiller
@intjonmiller 8 жыл бұрын
+sideswipe147 Thank you! The borax will cause the aluminum to corrode fast and deep. Guaranteed part failure. Salt substitute ("Morton Lite Salt" is a blend of the two, and a $3 bottle goes a long way) is great.
@HanSolo__
@HanSolo__ 5 жыл бұрын
@@sideswipe147 Is the NOSALT brand trademarked?
@trevorc.7572
@trevorc.7572 6 жыл бұрын
Cool trick...learned that from my journeyman 25 years ago. Thankyou for passing it on as well.
@felixcosty
@felixcosty 8 жыл бұрын
nice video can you show it using the welder would be cool to see how that works.
@MicrowaveGenocide
@MicrowaveGenocide 8 жыл бұрын
I think he did one with a welder a while back
@theLuigiFan0007Productions
@theLuigiFan0007Productions 8 жыл бұрын
darwin miller Wasn't that Tungsten, Titanium or some really touchy metal and didn't it fail? Think it'd be significantly easier to fry up aluminum with an arc welder though. I'd definitely like to see a demo of that method though.
@jakelanier4042
@jakelanier4042 8 жыл бұрын
If you want to get rid of the shrinkage you can use the aluminum from a engine or cylinder head, or an alloy rim. You can also use a sprue, which is basically providing extra metal to compensate.
@doubleboost
@doubleboost 8 жыл бұрын
That sand has possibilities
@yes____
@yes____ 4 жыл бұрын
ive melted a couple kilos of aluminium with firewood, but it takes quite some time (even with pleanty of airflow at the coals) to melt the aluminium im planning to melt some using Bituminous coal, the same stuff blacksmiths use to heat steel good idea?
@bansheemania1692
@bansheemania1692 4 жыл бұрын
Get a good fire going after all Day. Throw in a 50lb bag of Anthracite coal...Woo whoo is it Get Hot. Pennsylvania Coal
@fsecofficial
@fsecofficial 5 жыл бұрын
Holy moose nuts 🥜 I finally buy a furnace and AVE drops this. Canadians are the best machinists. I’m a Canadican so I’m not that good 😂
@AtariXcore
@AtariXcore 8 жыл бұрын
Worked at a machine shop making safety relief valves, the raw casting is exactly what you'd start off with before making it more pretty.
@amyasseektruth8246
@amyasseektruth8246 8 жыл бұрын
FOR SOME REASON I'M ADDICTED TO THIS CHANNEL. MUST BE THE SALTY, COCKY, ABRASIVE ATTITUDE THAT WE ALL LOVE.
@atye04
@atye04 6 жыл бұрын
Torch sounds like a tie fighter there towards the end.. that's my enlightening cuntribution to the world of casting. ' )
@mersilvaureus1525
@mersilvaureus1525 8 жыл бұрын
Hell yeah for new vids! And thank you for turning me on to Clickspring!
@kmohr6945
@kmohr6945 8 жыл бұрын
+AvE ...Narcissist
@Rebel12guagez
@Rebel12guagez 8 жыл бұрын
+Zachary Allen Been a long time since i've seen Geoffs face...a long long time.
@mersilvaureus1525
@mersilvaureus1525 8 жыл бұрын
+Rebel12guagez I hope it brings back good memories!
@Rebel12guagez
@Rebel12guagez 8 жыл бұрын
Only the best of dancing around a field with a Gus cut-out
@danielboughton3624
@danielboughton3624 Жыл бұрын
Old shop teacher had some 4" steel pipe with a bit of plate welded on the bottom. Used a rose bud to melt the bits of aluminum. I don't recall what he used for a degasser - maybe borax. Obviously the pipe will burn out over time but for a quick deal that will last a reasonable amount of time especially for the occasional casting project it was an inexpensive way to get a decent volume of aluminum.
@popcornshiner3937
@popcornshiner3937 8 жыл бұрын
If your serious about getting into casting this is a great way to go nice and cheap if you want to cast something half the size of an ice block. the reason you see all the other diy foundries is beause you can actually cast something of use. my diy foundry was just over 1KG in size and still not happy, but if you want to make trinkets then this method will suit you fine.
@TheJttv
@TheJttv 8 жыл бұрын
This camera angle confuses me. It's like upside-down backwards and crooked
@KD0OWK
@KD0OWK 8 жыл бұрын
+grumpybill haha
@DarkLinkAD
@DarkLinkAD 8 жыл бұрын
+grumpybill You ever do that thing where your half asleep and you feel yourself slipping, so you launch out of bed trying to catch yourself?? Thats this guy when he passes that damned window.
@TheJttv
@TheJttv 8 жыл бұрын
grumpybill gg well played
@DarkLinkAD
@DarkLinkAD 8 жыл бұрын
Jttv You g0t ReKt!
@d1gangsta
@d1gangsta 8 жыл бұрын
top notch goofing around in the shop looked like a fun play day
@hedgeearthridge6807
@hedgeearthridge6807 3 жыл бұрын
So I work at a small engine factory. When you scale the process up to really big parts, it becomes an absolute pain in the ASS. That shrinkage that occurs during the cooling process can cause something called "Shrinkage Porosity". Basically the part rips voids into itself, that resembles cracks or air bubbles. The bad thing is they can go completely unnoticed, unless it's uncovered when machining the part. I have sent a few thousand engine heads back to be melted down again, because of shrinkage porosity that goes unnoticed until the parts reach the production line. I wish i was the guy in charge of QC in the aluminum machining department. Evidently he's paid to do the absolute bare minimum!
@TIMEtoRIDE900
@TIMEtoRIDE900 3 жыл бұрын
Can't you fix that with better alloys ?? The Yamaha / Mercury casting comes up from underneath. It reduces dross in the casting, and I think they vibrate the forms a little too.
@eCitizen1
@eCitizen1 8 жыл бұрын
Thanks for the heads up on the small graphite crucibles. A while ago, I got a much larger silicon carbide crucible which takes a considerable amount more heating to achieve pourable metal.
@andrewbrown6522
@andrewbrown6522 10 ай бұрын
I saw a guy making transfer case housings in the sand on the ground in india iirc, another video on here. Good video with a couple useful tidbits! Thx.
@stewartrv
@stewartrv 8 жыл бұрын
I have an original aluminum milbro catapult (slingshot) from when I was a kid, would be great make another!
@kevinduffy2502
@kevinduffy2502 5 жыл бұрын
I use a small cast iron bowl with a lid. I put it in the coals in my wood burner in my shop and once it gets going i can do a batch about every 15 minutes, it wont do anything more then aluminum but its a fun way to store scrap
@TheBrokenLife
@TheBrokenLife 8 жыл бұрын
But will this work with Transparent Aluminum?
@SuperAWaC
@SuperAWaC 8 жыл бұрын
+Maxwelhse Nah. Transparent aluminum melts at way higher temperatures. It's also transparent, so the heat tends to just go right through. You know, like how you can see through glass. Same thing.
@IceTorch051
@IceTorch051 8 жыл бұрын
+SuperAWaC what?
@AlbosNoggins
@AlbosNoggins 8 жыл бұрын
Admiral! There be whales here!! :-D
@TheBrokenLife
@TheBrokenLife 8 жыл бұрын
Alex Howard From the responses, I think you may be the only guy that really got the joke. haha.
@TheBrokenLife
@TheBrokenLife 8 жыл бұрын
allotribus Transparent diamond is a real material?
@aluminumcastingsandcasting7761
@aluminumcastingsandcasting7761 5 жыл бұрын
Professional casting aluminum manufacturer,very good video.
@TheTechiemoses
@TheTechiemoses 3 жыл бұрын
CAUTION!! Don't use table salt, without checking the ingredients. Iodized salt typically has other stuff added including sugar. Also, specialty salts like the delicious Celtic salt have other chemical structures. Also, order some Celtic salt. It will do wonders for your cooking. You can add other stuff to make fun alloys. Zinc, magnesium, and copper are kinda common. They can make it stronger and heat resistant. Adding micro ceramic balls can make it nasty to cut through. Flash freezing or pressure ovens can also make it super strong depending on the method.
@barrypurves4524
@barrypurves4524 Жыл бұрын
For small projects, potassium chloride is primary ingedient in, "Accent" or other 'low sodium' table salt substitutes.
@glennfelpel9785
@glennfelpel9785 8 жыл бұрын
Excellent presentation, thank you for taking the mystery out of the aluminum casting.
@ArtMechanicsLosAngeles
@ArtMechanicsLosAngeles 8 жыл бұрын
In foundry class we used pool shock as a cheap upgrade to salt. Not sure if it matters but we added it once melted then skimmed.
@geoffbridges3149
@geoffbridges3149 8 жыл бұрын
I was waiting for the classic " focus you fuck". is this a new, non voice activated camera?
@zrobotics
@zrobotics 8 жыл бұрын
+Geoff Bridges A new camera is unlikely to change that, he's been yelling that longer than the camera has been fancy enough to hear him.
@iant720
@iant720 8 жыл бұрын
Hahah I was too... Guess this one uses mind control
@bikingmnviking3801
@bikingmnviking3801 8 жыл бұрын
+zrobotics really, he needs to change its focus mode or get one with a manual ring with that little tab you just rotate around. I hear the new galaxy 7 edge plus focuses way quicker than the new apple phone. Now he has a legitimate reason for the wife unit to let him upgrade!
@iant720
@iant720 8 жыл бұрын
BikingMNViking Frankly I have an iphone 5s. It Focuses very fast, and I've never taken a blurry picture, long as I wasn't shaky. I don't see how a S7 could be much faster, mines already perfect
@bikingmnviking3801
@bikingmnviking3801 8 жыл бұрын
Ian Thompson OK, put up a video of some pretend cast part in a vice and then a close up and we'll see? I'm just reporting what the reporter reported, reportedly. Seriously there is a side by side video where the guy is out at the mountains & compares focuses between the 7 edge and the iphone 6 -- whether that makes it right for Ave's more macro style of shooting is still in question as I haven't seen that video but this is YT, search around, it's probably here if anywhere since this is the #2 search engine in the world according to Alexa. I just know in one way AVE is a perfectionist, or at least expects good results for good work he does and he always calls it like it is. Why shouldn't he expect the same of his camera? Or maybe he should switch to a pinhole type camera? (IE: Non adjustable F stop, I think the go pro's are like this. I know you can get dedicated cameras for security on amazon for cheap (& small) that should be able to focus that close easily & at least be 720 HD -- I bought several for a security project I am working on. I need to spend time with them and right now I have to eat & leave.)
@BengtRosini13
@BengtRosini13 6 жыл бұрын
ha, sweet. I been saving my aluminum, finding scraps and such to do a few pours, and work my way up to brass. this seems reasonable for an initial start.
@MisterDivineAdVenture
@MisterDivineAdVenture 5 жыл бұрын
now you're on the hook - you owe us a quality casting, MVP.
@Meximagician
@Meximagician 8 жыл бұрын
Brings back happy memories of TIG welding aluminum in high school. Probably should have gotten certified if getting through the dross is really that hard...
@johnsmith4630
@johnsmith4630 8 жыл бұрын
thx, I just learned about lost investment wax or styrafoam molding. nice to know there is a wah to do a little something w/o having to make a big smelter setup.
@fixman88
@fixman88 8 жыл бұрын
That's pretty darn clever, most people aren't aware of the relatively low temperature at which aluminum melts (gold is the same way). There is a scientist that actually makes aluminum castings of ant hill tunnels by pouring the molten metal down the opening and then digging the casting out once the metal cools off.
@travissmith7471
@travissmith7471 6 жыл бұрын
Thanks for taking the time to make this video... Very helpful...
@duramax78
@duramax78 8 жыл бұрын
What I would love to know ave and you are the man to ask is at work we have induction heaters that heat pipe 4.5" diameter.375 wall up to 1100 degrees in about 8 seconds, I've always wondered how much it cost to heat 1 pipe in electricity, we would do about 7000 ends in a 24 hour period.
@jonanton8897
@jonanton8897 5 жыл бұрын
I think you are my 5th subscription and you earned it from in before I finished my first coffee and in thumbnail view. You sir, are fucking great!! Looks like I got some binge-watching to do, keep it up
@JTD19881369
@JTD19881369 8 жыл бұрын
brother man.. I carve miniature mideval weapons... and I've carved a beautiful viking era Ulfberht sword... anyway I want to use my carving to create a mold... is magic sand the same as kinetic sand? because my wee child has plenty..
@mfree80286
@mfree80286 5 жыл бұрын
Any sufficiently marketed kinetics are indistinguishable from magic.
@Blacktronics
@Blacktronics 8 жыл бұрын
I learned this the hard way when I was randomly heating a small stick-on heatsink with a jetflame lighter, dripped right into the carpet once the oxide layer failed keeping the thing together.
@marksmith6837
@marksmith6837 8 жыл бұрын
cross section it? Just to appease us stoopidly curious?
@BenLeBlanc1
@BenLeBlanc1 8 жыл бұрын
When you take the cross section, you need to tear it apart. If you cut it, it will distort the surface. On the casting of ingots I have done, the insides are pretty cool- but very irregular.
@marksmith6837
@marksmith6837 8 жыл бұрын
Ben, thanks for the reply. I realize I was being overly simplistic with the cross section suggestion. The home gamer isn't going to polish and acid etch for an electron microscope inspection of crystal structure. I would be curious about inclusions, porosity or internal fractures from uneven cooling. I was a ME student years ago, but metallurgy was never my thing. Power transmission/geartrains.
@KristínGuðmundsdóttir
@KristínGuðmundsdóttir 3 ай бұрын
I want to thank you very much for the information. They help me a lot
@AbbyWatkinsAbby_Cat
@AbbyWatkinsAbby_Cat 8 жыл бұрын
I was drinking coffee right at the end then choked on it with that last little comment you made... Not much makes me laugh anymore but you damn near made me piss myself I was laughing that hard!
@andyolson-l7l
@andyolson-l7l 4 ай бұрын
That socket sitting to the side makes a great sprue.
@radius117
@radius117 8 жыл бұрын
I'd still like to see you do this with the welder. I've seen what a 9 volt can do to a bit of pencil graphite. Would be neat to see what it does to a crucible.
@bigdoggt
@bigdoggt 8 жыл бұрын
the humor side of ur videos is absolutely awesome. keep up the great work
@AllAboutJack
@AllAboutJack 4 жыл бұрын
good info. Can i use the sand again?
@DeliciousDeBlair
@DeliciousDeBlair 7 жыл бұрын
If you use the hard clay slip casting material you can cast with amazing precision.
@balzarini51
@balzarini51 8 жыл бұрын
and the other thing that cam make welding aluminum difficult and different is it doesn't chance "color" when hot. it doesn't get red hot like steel does when welded
@gordonlawrence3537
@gordonlawrence3537 8 жыл бұрын
OK I can see that works pretty good for that sort of scale of things. Just wondering if anyone here has a clue how they make the aluminium foam stuff. I'm not even sure it's used any more as haven't seen it since the 90's.
@travxlx464
@travxlx464 8 жыл бұрын
+Gordon Lawrence There are all kinds of metal foams these days. It's going to be an industry product all its own like Velcro. Everything from bullet proof vests to rapid heat dissipation.
@bikingmnviking3801
@bikingmnviking3801 8 жыл бұрын
+Gordon Lawrence Probably gas it or some reaction that safely turns to gas when the molten Al is poured into it. They made a concrete product like that for stopping planes safely at the ends of runways. It was literally just concrete, hold the agreggate and double the foam peanuts. There you go, now you can make a wife-proof bumper for your home or garage!
@bartok1378
@bartok1378 8 жыл бұрын
Would you be willing to show us how to make an inductive heater?
@fxm5715
@fxm5715 8 жыл бұрын
+ELECTRONTHORP With some insulation, that would have melted a whole lot faster. A little five sided box of firebrick would make a huge difference. From working with 1k studio lights, I'm pretty sure there's enough umph there to melt a good sized chunk of aluminium in an insulated crucible.
@Londrino
@Londrino 8 жыл бұрын
I've got a heap of that "kinetic sand" stuff at home, but I wasn't sure if the polymer would just catch on fire and kill my entire neighborhood with toxic fumes or some such nonsense, I'm definitely gonna try loss foam with the kinetic sand to see if I can get a smoother finish.
@kevinjohnson7621
@kevinjohnson7621 6 жыл бұрын
if you want a smooth finish,use the foam board you get at lowes,it sands very smooth. lightly coat it with thinned out drywall mud, and let it dry for a few days in a warm area.
@MrJgstoner
@MrJgstoner 8 жыл бұрын
I think it's cool that the oxide melts at right about the point the non-oxide actually turns to gas (close enough to screw up if you can and are really pouring on the heat) and somebody figured out "hey, just use a/c" and that just blasts the thin oxide right off during the EP phase. "cathotic bombardment" they call it. Bet that dude got like a ten dollar gift card from GE or whomever he was working for. good for him
@Zyworski
@Zyworski 8 жыл бұрын
We used to take an old cast iron skillet with us when camping and throw all the beer cans from the night in the center of the fire. When all the cans turned to liquid we would pour rhem into mold we stamped into the silica dirt and our little toys turned out amusing
@joshuaklingensmith7843
@joshuaklingensmith7843 5 жыл бұрын
I do want to get into casting. I built myself a badass brazing/welding table using a graphite board.
@ChrisB257
@ChrisB257 8 жыл бұрын
Great demo Chris -- have to try that.
@BlueMacGyver
@BlueMacGyver 5 жыл бұрын
You actually don't even need any torch or graphite crucible to melt and pour aluminum. You can even do way bigger amounts from melting with just plain ole wood.
@WoodesosGuitarMods
@WoodesosGuitarMods 8 жыл бұрын
I've been wanting to cast some aluminium for ages to make some guitar parts. This was the perfect tutorial for new volume and tone knobs:-)
@lnknprkfn
@lnknprkfn 8 жыл бұрын
Yep. i knew it was that easy, i work in a aluminum fabrication factory and on Press1 a torch is used to cut off extruded lengths of aluminum before it gets stretched finished cut and into the oven before being sent out the door or fabrication..
@kennethbeuscher47
@kennethbeuscher47 8 жыл бұрын
I think the thing he made would be a nice volume knob and thanks to the mold you can make many copies
@travxlx464
@travxlx464 8 жыл бұрын
Could that method be used to join two pieces of aluminum together in instead of welding?.
@Dr.Meola1980
@Dr.Meola1980 3 жыл бұрын
Could you send off the oxide Before melting the aluminum?
@TylorDoesThings
@TylorDoesThings 4 жыл бұрын
I literally have a shed fun of pop cans so I need this to get rid of it?
@bekhar5073
@bekhar5073 6 жыл бұрын
which material is better for casting complex shapes in heavy detail.???
@MrROTD
@MrROTD 8 жыл бұрын
We made cores out of sand and sodium silicate , it hardens in the air or if you have some carbon dioxide gas to harden it
@srussert28
@srussert28 6 жыл бұрын
Trying to find a video for making a small tennis ball size van de graaff dome
@wendymorrison5619
@wendymorrison5619 6 жыл бұрын
Bob's your Auntie! I thought that was a saying only used by my family. Awesome!
@morganveloz258
@morganveloz258 8 жыл бұрын
i should speek for most of us we get so excited when we see new video keep it up my man!!!!
@pixiepaws99
@pixiepaws99 2 жыл бұрын
Even faster: any TIG welder with a long alumina cup. The argon will make for a much cleaner casting. Just maintain the arc and it'll melt in a few seconds. You don't even need AC, just straight DC will put all the heat into the metal and give you excellent results.
@jamesmorton2684
@jamesmorton2684 7 жыл бұрын
What's that thing called on your hand
@oneofyou6773
@oneofyou6773 2 жыл бұрын
Finally! Someone doing it the intelligent way!
@randykuhns4515
@randykuhns4515 8 жыл бұрын
if I keep it in a vise then what will happen to the coefficient polymers that bind the inner structure to cell bases,..huh?
@fabrizio483
@fabrizio483 5 жыл бұрын
Hi. Can magic sand be used for casting silver? Small things. Thanks.
@RinoaL
@RinoaL 8 жыл бұрын
its a shame Arc Furnaces arent as easy
@silvermediastudio
@silvermediastudio 8 жыл бұрын
+Rinoa Super-Genius ..as your sister.
@RinoaL
@RinoaL 8 жыл бұрын
800lb Gorilla i'm a single child.
@RinoaL
@RinoaL 8 жыл бұрын
bullsballs your joking right? ok let me fill you in on the details. me and AvE were competing from like late 2013 to 2015 on making an arc furnace, i made several videos on it but didnt have time for it. i may in the future though. he was really nice and sent me some graphite and nichrome wire, then i found some large carbon brushes and connected them to my 1940s Missing Link welder to melt rock and stuff. so yes i know about arc furnaces, lol theres a reason me and AvE have moved onto other means of melting metal. arc furnace is just too messy and tricky compared to other stuff. :p
@Tezcax
@Tezcax 6 жыл бұрын
What went wrong with the arc furnaces? My only problem with them is that they're a lot more expensive to run, the commercial ones I mean, but it looks simple in theory. I know the King of Random is a jackass but his video looked like it worked ok? at least for the easier to melt metals.
@rrtsduf
@rrtsduf 4 жыл бұрын
@@RinoaL after I was done with your sis, you then became a single child
@boomchacle
@boomchacle 6 жыл бұрын
it's like pulling the black part off of a marshmellow.
@SiskinOnUTube
@SiskinOnUTube 8 жыл бұрын
I once cast aluminium by melting it in an old saucepan. The metal melted by placing the pan on the gas cooker and then making it a bit hotter by giving it a bit of extra heat from above with a butane blow lamp. Steel has a higher melting point than aluminium, so I don't see the great need for graphite crucibles.
@Landonpeanut
@Landonpeanut 8 жыл бұрын
Is that the cutting oil container?
@dougontheotherchannel3078
@dougontheotherchannel3078 6 жыл бұрын
Anyone know if you can use bits of old cast aluminum rims for this? I have a few broken behind the shed
@geoffgwyther7269
@geoffgwyther7269 4 жыл бұрын
Aluminium car wheels are one of the best sources of casting material. Very high quality
@DarkRaptor99
@DarkRaptor99 8 жыл бұрын
Btw thanks for the hint on the cheap Fluke meter. Didn't really need to spend the money, but hey quality cheap tools right?
Get the Most Aluminum From Melting Cans
15:05
Paul's Garage (Paul's Garage)
Рет қаралды 220 М.
Casting Aluminum for the Home from a Simple 3D Print
11:13
Brian Oltrogge
Рет қаралды 1,5 МЛН
Леон киллер и Оля Полякова 😹
00:42
Канал Смеха
Рет қаралды 4,7 МЛН
Sigma Kid Mistake #funny #sigma
00:17
CRAZY GREAPA
Рет қаралды 30 МЛН
人是不能做到吗?#火影忍者 #家人  #佐助
00:20
火影忍者一家
Рет қаралды 20 МЛН
Can You Melt Obsidian and Cast a Sword?
14:01
How To Make Everything
Рет қаралды 21 МЛН
Busting Fake Internet Welds
10:06
The Fabrication Series
Рет қаралды 9 МЛН
How I melted aluminum at home.
15:21
Samodel
Рет қаралды 4,8 МЛН
Anodize Your Own Parts any Color with Household Products
6:35
TITANS of CNC MACHINING
Рет қаралды 3,3 МЛН
The BEST Metal Casting Alloy That Everyone Ignores
9:24
Paul's Garage (Paul's Garage)
Рет қаралды 401 М.
9 Things I Didn't Know Before Building a foundry: Casting 101
15:36
Lundgren Bronze Studios
Рет қаралды 973 М.
Many Moving Magnets Melting Metal
20:21
Cody'sLab
Рет қаралды 3 МЛН
Possibilities
22:07
Olfoundryman
Рет қаралды 23 М.
Four Steps to Flawless Wire Joints (How to Solder)
11:45
Will Donaldson
Рет қаралды 779 М.
Леон киллер и Оля Полякова 😹
00:42
Канал Смеха
Рет қаралды 4,7 МЛН