The old automatic transmission isnt up to the task now when i got the turbo going, So in this episode i cut down a 5-speed ZF gearbox and mate it up to the old bellhousing from the car.
Пікірлер: 43
@dustinubbing67223 жыл бұрын
your shared knowledge is very much appreciated! Your 603 videos along w the turd have been a great help
@Foffe20003 жыл бұрын
Thanks =)
@abdelhamidabdelnaser52373 ай бұрын
Very good
@cullenmiller81703 жыл бұрын
Finally he is back. I was wondering when I would see a new video on your project again. I’m just parting two of my W140 cars out. I wish I could have sent you a complete one. Also who needs an adapter kit if you have a tig welder. Great idea with the jig you built to cut the bell housings.
@Foffe20003 жыл бұрын
Yeah those W140 are starting to be quite valuable in Europe. And the adapter kit is usually a plate with dual bolt holes, and here i needed to make the bellhousing shorter than original, so a plate in between wasnt possible, otherwise those plates seem to be the simpler and better way to do these swaps.
@brolle873 жыл бұрын
kul att få se nya videos igen 😃
@Foffe20003 жыл бұрын
Ja varsågod, när man jobbar i "den stora blå hallen" så är det kanske lite skralt med projekt under vinterhalvåret =)
@henryhelfman84783 жыл бұрын
So to DIY a bellhousing transplant in your driveway, all you have to do is build a simple gearbox housing lathe. Clever
@Foffe20003 жыл бұрын
yes, but make it easy for yourself and take out the engine and transmission as one unit when doing this kind of work. Its modern times now and you shouldnt break your back for these kinds of tasks.
@jarmominkkinen94093 жыл бұрын
Handy man 👍👍
@Gazika1984 Жыл бұрын
Hello..this is great transformation but what do you think about heat and deformation?you did not attach it on engine block to not damage because heat gives to it deformation if you not tight on place..thanks
@JavierInnovation2 жыл бұрын
Great videos bro. How You put it the hidralic pump an the slave lines
@user-xl1oz7fm9d Жыл бұрын
Is the Mercedes 230 gearbox transmission compatible with the 603 diesel engine
@heavy_low_n_slow Жыл бұрын
Hi great build. Did you increase the elements in the diesel pump when you fitted the turbo? Cheers
@Foffe2000 Жыл бұрын
Hello, yes this one rolls with a 7,5mm Dieselmeken pump. If you are interested in the different elements i got a video where i swap out some original elements for DPUK 7,7mm ones.
@trondvidardalseng894 Жыл бұрын
Veldig informativ video. Hvilket svinghjul, clutch og trykkplate brukte du? Jeg vurderer også å bruke en ZF girkasse på en Mercedes OM 603. Automat girkassene holder og de manuelle girkassene Merceds har kan ikke måle seg med en BMW ZF girkasse.
@Foffe2000 Жыл бұрын
Hej, jag köpte ett komplett kit med sachs 765 tryckplatta och 240mms tryckplatta och lameller. Speeding.se sålde produkten : www.speeding.nu/p/drivlina/kopplingskit-modellanpassat/mercedes-3503/mercedes-om603-om606-m104-m113-kopplingskit-240mm-800nm.html#
@trondvidardalseng894 Жыл бұрын
@@Foffe2000 Fra hvilken girkasse kommer girskift mekanismen fra? Det er en slik girskift mekansime jeg er på utkikk etter.
@Foffe2000 Жыл бұрын
@@trondvidardalseng894 det är egenbyggt från en volvo M40 växellåda från 1974. passar ej rakt på utan kräver mycket modifierande
@simonimo75962 жыл бұрын
Bonjour c'est quoi le modèle de turbo que vous avez met s'il vous plaît ?
@Foffe20002 жыл бұрын
i think you are asking me about what turbo i got, but to be sure you will have to write in english or swedish for me to understand
@doktorjonsson38603 жыл бұрын
Lite modigt att helsvetsa lådan innan man kollar att den passar 😅 Men gick ju bra även utan jigg 👌
@Foffe20003 жыл бұрын
Ja det är/var en chansning, Men verkstaden jag höll till i var 2 mil hemifrån så jag chansade då måtten på sprängkåpan och växellådans diametrar vart närapå exakt samma på de ställen dom var runda. Jag tror det hela gick bra.
@MrFamas1003 жыл бұрын
Bra video! Har ett lyktglas i sollefteå om du behöver.
@Foffe20003 жыл бұрын
Tack vad snällt, Jag har 2 extra uppsättningar lycktor turligt nog. Men håll hårt i ditt glas för priserna på dom där går bara upp.
@TheOnlyKontrol3 жыл бұрын
Love this type of fabrication. Where did you get that flywheel.
@Foffe20003 жыл бұрын
I bought it from Speeding.nu Try Speeding.co.uk if you want an english version. Its a Tenaci 240mm flywheel with a Sachs 765 pressure plate and a Sinter 6 puck clutch.
@PuEvvSs3 жыл бұрын
Va körde du för mått när du to av svepet?? Håller på och ska ge mig an just samma grejj påmin 603a :)
@Foffe20003 жыл бұрын
Hej Josefine, jag tog av 88mm från bmw svepet, sedan ställde jag lådan mot motorn och kom fram till att 55mm från mercedes-svepet var lagomt båda mätt från växellådornas främre kant och sedan in mot växellådan. Med dessa två mått stämde ytterdiametrarna på båda svepen mot varandra ganska exakt på de ställen dom är runda. Dock har jag bara provkört lite grann så jag garanterar inte att detta är det bästa måtten att använda utan mät och fundera själv också vad som verkar lämpligt. Glöm inte att köpa/konstruera kopplingsjusteringskitet också , annars tillkommer beräkningar på att få lagomt avstånd på kopplingsgaffeln mot kopplingskorgen.
@sylvestercheek87383 жыл бұрын
I like your work. Are you available fabricate a exhaust manifold for my 1992 300sl. I’m want to add a turbo to this gasoline engine
@Foffe20003 жыл бұрын
oh, thanks for trusting me to make a manifold, but i got to many projects of my own unfortiently. Hopefully there is someone nearer to you that can take on that task.
@sylvestercheek87383 жыл бұрын
Thank you for taking time to answer. I enjoy your channel. Please continue to make those informative videos. We appreciate you
@thetypical40443 жыл бұрын
Where did u put the pilot bearing? Flywheel or crankshaft? Doing this transmission swap myself.
@Foffe20003 жыл бұрын
Crankshaft, i tought that was the only way? , since it was a automatic transmission originally i had nothing to compare against
@thetypical40443 жыл бұрын
@@Foffe2000 if u use the flywheel from speeding.se, with 240mm backplate. Then u have to have the pilot bearing in the crank. If use a flywheel from a sprinter, then machine it to 240mm, and make some new treads for the preasureplate. ( dont have to machine it to 240mm but then u can use sachs 765 pressure plate. Then u can have the pilot bearing in the flywheel. ) And i will recomend organic clutch. Holds better over time. With that high torque. Best regards from norway! :D
@Foffe20003 жыл бұрын
@@thetypical4044 Hello yeah its speedings flywheel, didnt know you could use sprinters flywheels bolt patterns on the OM60X engines, good to know! Thanks for the tip
@harryhavblikk69472 жыл бұрын
Show how to swap a dieselpump on om603 please!😅
@harryhavblikk69472 жыл бұрын
Timing swap and how i can do that!😅😅
@g__wizz3 жыл бұрын
holy christ... wrong way to do that man. you need to maintain center when you weld it. you cant just "bench weld" those together.
@Foffe20003 жыл бұрын
Agreed , thats not the right way to do it, the plan was to use a kemppi mig welder with aluminium wire for spotwelding it togheter at 23:41 , but the diameters of the two parts off the gearboxes was spot in the same diameter so i winged it matching them up again. And you cant argue with the result? (se the next few videos where i testdrive it) but the right way to do it would have been to spotweld it all togheter out there in the snow so that i wouldnt risk misaligne it when i "bench Welded" it
@g__wizz3 жыл бұрын
@@Foffe2000 im using a om 601 engine with a turned bar in place of the crank which bolts to the trans with a flange, to maintain center line.
@Foffe20003 жыл бұрын
@@g__wizz okey, here i exchanged the pilotbearing with a centre piece that is dubble the lenght witch i made in the lathe, nothing super more accurate than the original pilot bearing, but the added lenght hopefully helped centering it up. Ive seen people cutting down old OM60X engines and just leave the crankshaft in place to get a mock-up enginge thats a little bit easyer to move around.
@jasonbirch11822 жыл бұрын
Yeah. I can't believe this has the tolerance needed for a long clutch/pilot/trans life. I hope I'm wrong but.....