Tally Ho Capstan Project: FINAL Part- Core Box

[@bertjankosters]

Thanks for showing this process of making the pattern!

[@jimc4731]

Such a beautiful thing 🎉 I never thought that the pattern for that cap would be so involved. That sure was a lot of work for one casting. Keep up the good work 💯 JIM ❤

[@michaelbissen1946]

Old school, right on brother

[@rexmyers991]

So impressive. I had no idea it would be SO complicated to make this pattern. Beautiful work, Sir.

[@DanielChristiansen]

Beautiful work! Thanks for taking the time to record and share this with us!

[@leighvrooman2824]

Only a few craftsman can do this. Wonderful workmanship!

[@bertmacdonald337]

Love your work Dave, can`t wait to see the pour!

[@rorylackey7116]

Not sure I’ll live that long?

[@davidnichols147]

Unbelievable Dave, your a Master Craftsman. Tally Ho here comes Dave's Capstan.

[@Martin-l7n5u]

great Channel - Thanks ! 😀

[@maryricketts8526]

BEAUTIFULLY DONE. Forgot about the core box term. Dad made lots of those. So interesting to watch and listen to you. Memories of me sitting on the stool in dad's shop watching him. Thank you.

[@gritz1701]

Neat trick with the dowels.

[@avoirdupois1]

Nice to see that pattern completed! Beautiful work, and I appreciate the discussion of the draft angles and core box creation.

[@Bamamarama]

Can't wait to see this thing cast.

[@revon0521]

"Good for your soul to do things with your hands." Truer words were never spoken. Well done, Dave.

[@daveross3491]

It's great to see a real craftsman at work.

[@ericlee3421]

What a load of work. I really enjoyed watching this. Well done sir.

[@markgeorge3960]

Your knowledge and talent are astonishing! Thanks for taking time to make these videos.

[@davidhall1779]

Love watching your videos. the lost art, most excellant skill.

[@masteruniverse3506]

Nice work. Learned a lot.

[@ianlarcher8250]

Wow! I never for a moment thought this pattern would be so involved. Love the way you explain things, so thank you so much for sharing your knowledge.

[@acblack1032]

Just finished watching all 5, very well explained and done. I have never seen a core made before and learned a ton. Thank you for doing this.

[@wazzawiseonenew]

In awe at your skills. A true Craftsman. Thank you for explaining the intrinsics of what you are doing. Such interesting learning.

[@TheLkoler]

Great to watch. Thanks for the education about this incredible field of machinery. So much more complicated than I thought. I'm very impressed. This is the great thing about KZbin, isn't it? That we can learn from real experts and masters in this trade.

[@patrickcronin6829]

Nice work. Always wondered how this stuff was done. Sort of it’s own woodworking niche -and a deep one at that. Thank you!

[@davidc6510]

Well done DC - pretty complicated custom work to get the pattern ready. My head is spinning on the details. Thanks for sharing!

[@JustFamilyPlaytime]

I'm going to need to watch the actual casting to understand this in context. Really hope the foundry covers this on youtube!

[@byrnejr]

Wow! I’m catching on but your a little over my head. Excellent skills David . I look forward to see more of your work

[@Grandpa82547]

I'm still trying to wrap my head around how this thing will work. I'm waiting to see how Clark sets it up. My uncle was a patternmaker 50 years ago in Wisconsin. Like you, he made some real works of art. These should be at Christie's. It seems a shame that these beautiful pieces might, (and for hundreds of years, have) end up in a scrap bin or woodstove. I wish I had the skill, patience, and mental acuity to do what you do. Excellent craftsmanship!

[@davidwilliams1383]

Another dying skill. Patternmakers. Nowadays, alot of the patterns are 3d printed from a CAD file and are single use items. "Lost wax" type process. The company I work for had hundreds of wooden patterns dating back to the 1920s. Most have recently been scrapped and new 3D files are generated if they are ever needed. I guess it's less expensive than storing all the patterns in a dry and safe warehouse until needed.

[@fvckingtest]

@@davidwilliams1383 Till the files are corrupt, the servers get hit by lightning, the disk drives are shipped to god-knows-where, etc.

[@davidwilliams1383]

You are absolutely right. But hey, nobody thinks that far ahead..... until it's too late.

[@iaincole2858]

Great work! Thanks for taking the time and effort to show your craft.

[@ClanChapman1rRS]

Awsome music bro!

[@robertfrost5020]

Came here from the Sampson boat Channel - great work and interesting.,

[@sweetpeaz61]

Great work Dave, a real master peice

[@moebeddah2288]

A craftsman and artisan. Thanks for leading us through this process. Beautiful work!

[@m0xya]

Fantastic work.. Very nice..!

[@johninerie9251]

Nice work - really appreciate the craftmanship involved

[@walterplummer3808]

Very nice Dave. It is definitely art. Thanks for the videos.

[@davidhall1779]

amazing process, amazing memory skills to make it all work too.

[@MrP1.01]

Great work and good skills - your working method and ethos is exemplary - I hope your skills will be passed on and endure the test of time. Best wishes from Yorkshire UK~

[@4englishlies875]

I do wish my teacher back in high school went way deeper into pattern making or more like show much more interest when he was doing this. I did get good at doing half patterns for sand castings though, still the finest class I ever took.

[@MrDavidht]

Greetings from the UK 🇬🇧. Great job very much enjoyed watching the videos. Its great to see the skill and effort rewarded with such a superb result. I am sure that the guys on Tally Ho are greatly appreciative of your work.👍

[@paulputnam2305]

Fantastically Awesome Job. Way to Go!

[@paulmanuse2353]

Amazing work!!!

[@brentirving7209]

Wow. Impressive craftsmanship. Truly enjoyable to watch someone master and really enjoy their craft. As he said its good for the soul. I just wish I spoke this guys language.

[@paulputnam2305]

Awesomeness Extreme. What a fantastically wonderful job. Way to Go!

[@MinhasA]

Hey, thanks for the video! Maybe sometime I'm up in Cleveland I can say Hi and shake your hand :)

[@cribbsprojects]

That's exacting logical work there. Very nice!

[@johnl7710]

Fascinating to watch and the best episode yet on this job. How complicated that turned out to be!

[@mitfreundlichengrussen1234]

Very impressive job - thank you for sharing.

[@sumdumguy1010]

I kinda wish you would've shown the filler and finishing. You said we have seen it done 100 times, but I, and I'm sure more, came over from Leo's channel and have never seen your work before. still an amazing series, and i'm really glad you did it for us!

[@amham48]

The skill level is over the top...you will not see this craftmanship, maybe never again!

[@michaelbissen1946]

Awesome

[@tyger750]

Nice one Dave!

[@steve3198]

Dave thanks for passing on your knowledge you are a true craftsman

[@dwaynekoblitz6032]

Jesus. I've been in industrial maintenance for 36 years. We clearly don't do this. Very admirable. Such precision! Quite admirable.

[@dlb603]

Great job! I am so impressed with your skills.

[@fredygump5578]

I've seen casting urethanes that were designed for foundry work, but I didn't know how they were used until now. Now it makes a lot of seense!

[@CoopMauKona]

Thanks for working on this. Appreciate your craft.

[@graememercer1653]

You are one talented man that looks so beautiful

[@jameshamre8778]

Thanks for the education! Great project.

[@tetreaulthank4068]

Absolutely beautiful work Dave ! You are amazing

[@stephenparrish1933]

Beautiful work. I've never seen anything like it. I appreciate you taking the time to share with us.

[@tobhomott]

Beautiful work! That thing will make a very nice display piece once the casting is made. I'm going to remember that dowel trick too!

[@DillardsAuto]

Looking good dave

[@MyLilMule]

Great job, Dave. Keep teaching!

[@TgWags69]

Hey Dave, may I make a suggestion? Have you considered maybe making the video regular speed or even time lapse. Then do a voice over while the work is being done instead of music. I find there's a lot of talking but little action. Don't get me wrong. I appreciate the time you take teaching your craft. I'm very interested. I guess I'm just a visual learner and tend to tune out lecture type presentations. Have you watched any videos from inheritance machining? He does a good combo presentation of work/voice over. It's very easy to watch and understand.

[@sashakraus671]

he skips the process almost entirely

[@Snozzbucket]

Interesting and painful, OK

[@junkname9983]

He's just not a good presenter of information. He tend to use too much filler words and repetition of things he's already said. For example, a phrases like "I'm going to go ahead and..." or "what I'm going to do is..." are just unnecessary and doesn't add any new information.

[@JoshMariana]

You put this much nicer than I could come up with. I'm super interested in this project but his poor presentation and lack of proper video planning/editing make it painstaking and borderline on unwatchable. I skip through at least 95% of these videos. 😢

[@Snozzbucket]

Ditto

[@russellmurphy8111]

Thank you for the information

[@kevinwatson5833]

Great work dave

[@jimm2099]

Fantastic series Dave, thanks for the videos!

[@Despiser25]

I hope someone saves those Old CRTs, lol. Kids: "You mean TVs werent always flat?" Amazing craftmanship dude, great job!

[@parris3142]

True craftsmanship

[@gwheyduke]

Very nice work !

[@timothyrients1685]

It finally all comes together and makes sense to me.

[@dwaynekoblitz6032]

Absolutely incredible. Thank you.

[@johnd.crofts7901]

Early in my engineering career I worked with local pattern makers to make "flow boxes" in order to test out the performance of various diesel engine intake and exhaust ports using an air-flow bench. These were old school patternmakers, and they used Mahogany, wax and plastic as well. These patternmakers are all gone now, but it was very interesting working as a go between them and the port designers.

[@seamus9305]

Good work man.

[@lance-it9ol]

Great job 😊

[@cyrilhudak4568]

This was a great series and up until thirty minutes ago, I had no idea how this pattern was going to work.

[@michaelhoward5360]

This is a mazing. Is this how the original capstan was mad over 100 years ago?

[@oliverclothier5677]

Please show us the mold and pour footage when it happens !!! Please !!!! Please 🙏

[@mparkerlisberg]

Could you please give details of the blue plastic you used.

[@markhgillett]

Thanks for the video

[@DillardsAuto]

U make that look easy kinda like working on cars lol

[@JeffJohns-n4w]

Thanks again for taking the time to put out your video's. Answered a bunch of questions on how this core would be made, also wondering what this magic plastic is? Probably not available in California due to VOC or our neighbors trying to eat it. Thanks Again JJ

[@jackpledger8118]

You may have answered this before, but what is the plastic you are using?

[@flockshot1967]

Three months and counting for the pattern. Must be a lot more difficult than expected.

[@ronald2811]

amazing!

[@HenryLeslieGraham]

hi dave how does this pattern work? I'm a bit confused about which parts go where for making the sand mould

[@tedheierman1181]

Making this mold is insanely labor intensive and complex.

[@sheph7]

WOW, impressive craftsman ship, feel privileged to have witnessed it. What direction does your big disk sander rotate?

[@jacklav1]

It rotates clockwise, either from the front or from the back.

[@sheph7]

thanks, looking at the video that is what it looked like. It is opposite my small 12" Delta@@jacklav1

[@Muffinrando]

Leo is lucky for sure

[@jabirucru6970]

One never realises the craftsmanship required to create what might seem to be a simple piece of casting.

[@maitajack]

But, he is a fantastic craftman, really.

[@twcstransam]

I've been kinda wondering if there is supposed to be a "cover" for the top hole to cover the but and shaft to protect it some from the weather

[@jeremyrainman]

So the top is the only part that needs to be patterend? The rest was totally recoverable?

[@davidnormandin5428]

makes me wonder how much hand work had to be done to make the original casting? Awesome

[@petegraham1458]

Love the explanation of what and why please keep educating us. I lived in England for a few years in the Midlands Manchester area , I loved to visit the museums and the resale shops and look at all the beautiful patterns that were made to make all the castings for the Industrial Revolution, as a wood worker and an engineer I found it amazing the detail accuracy and the beauty they achieved. A trip to Sheffield should be in your bucket list the place is full of casting history along with tool makers.

[@Cromwell648]

Nice listening to you. You really love the sound of your voice. The only interesting bit was at the end when you actually did something.

[@pghgeo816]

I wonder after all this is your cores would be saleable to a possible future person who needs a Capstan. Would be a lot more to have a second one cast? It seems like the most time was spent making the patterns and cores. it feels like a waste to only make 1.

[@roncormier7732]

will the pour be on your channel or another one? Link?

[@tobhomott]

There's a screenshot of Windy Hill Foundry's KZbin page with a card linking to it in the upper right corner of the video at 45:45ish

[@oliverclothier5677]

Just asking that myself , hope so

[@johnb6763]

Thanks!!!