Troubleshooting AC Servo Drives

This video describes troubleshooting for AC servo drives. This is a general purpose video for all types of servo drives. This video goes through visual checks and static checks on the AC servo units.
Visually, it is important to make sure nothing is burnt or broken. Smell is also important. If anything smells burnt but cannot be visually seen to be burnt, take caution! There may be burnt components in the power section or base of the drive that is hard to see without full disassembly of the drive.
Static checking should be performed with caution, as it requires using a multimeter to check the different components inside the drive. In this video, Rob explains the exact procedure step-by-step for statically checking the diodes and transistors. Make sure that before performing any static checks that the power has been removed from the drive and the unit has been properly discharged.
For any questions regarding the information presented here, or any other servo or spindle issues, please visit us at www.precisionzone.net

[@aiasmarques1319]

Very nice video!

[@MarineTechHub]

Very Good explanation and excellent

[@sudigujjar]

Nice video

[@Yorumcu63]

Thank you for video

[@akhussain182]

Excellent explanation. Do you tell us about vfd drives parameter setting according to the motor rating.

[@ritikaanmol9653]

Thanks for good explanation, can you please give me an favour about BAUMMULER BUS6 , ERROR CODING MEANING.

[@Entertainmentcorner12]

I have a sanyodenki Sanmotion servo drive. it gives AL-22 overcurrent 1 alarm right after turning on power. If there is any solution do let me know

[@yahaiya7400]

Thanks for this wonderful video I want ask you something I have servo Driver and I have errors I did not find it in the manual it appeared "(error 45 ) " Do you know what does it mean

[@ShimulSiddiqui]

Please make a BOSCH SM series servo drive resting system (with encoder) video

[@ATBPRODUCTION17]

I have a servo amplifier a20b-2101-039 malfunction appears alarm 03 . Guess what part is the damage?

[@pradyumnapatra3192]

During checking of igbt, why it shows 0.3 to 0.7 voltage and what is it ?

[@michealvino6355]

How to Identify DB Relay in a Fanuc Servo Drive ? Can you suggest... Thanks in Advance...

[@MrJzplastic]

Do you prefer Hioki over Fluke? and why?

[@truekev1]

whats this used for?

[@sharifhossain8830]

What's servo inverter? Which are used to control ac induction motor, such as Lenze 9300, 8400 etc Please answer....

[@phongcodienliendoanh6770]

my driver servo MR-J3 10a cannot save any setting parameters and a blinker dot behind fourth degit. how can i fit it ?

[@elevatorsasansorler]

Good

[@night_grinder1378]

is that a IGBT TEST?

[@khetikimaza7000]

Hello sir, how to check servo drive and servo motor are faulty or not ..share me procedure for check servo drive and motor

[@lighthouse6208]

I have a servo amp fanuc A06B-6096-H116 now 8. alarm sometime display. Please guide for me check it. Thank you verry much

[@shivanagaral8059]

Light House Please check with its power module and motor insulation If both are ok it can be sent to repair

[@rojherlaguna3729]

Regards I need to control 5 servo motors and drivers from my computer, what motion controller card recommends me to retrofit my vertical milling machine to a CNC machine and with what software does it work? 1. AC SERVO MOTOR HF-SP102 MITSUBISHI (01) Axis X INPUT 3AC 125V 5.3 A OUTPUT 1 Kw - 2.000 rpm SERVODRIVER - MITSUBISHI MODEL: MR-J3-100A (Analog) POWER: 1KW INPUT: 5.0 A 3PH+1PH200-230V 50/60 Hz OUTPUT: 170 V 0-360Hz 6.0 A 2. AC SERVO MOTOR HF-SP152 MITSUBISHI (01) Axis Y INPUT 3AC 126V 8.0 A OUTPUT 1.5 Kw - 2.000 rpm SERVODRIVER - MITSUBISHI MODEL: MR-J3-200A (Analaog) POWER: 2KW INPUT: 10.5 A 3PH+1PH200-230V 50/60 Hz OUTPUT: 170 V 0-360Hz 11.0A 3. AC SERVO MOTOR HC-SF202 MITSUBISHI (01) Axis Z INPUT 3AC 138 V 11A OUTPUT 2.0 Kw - 2.000 rpm SERVODRIVER - MITSUBISHI MODEL: MR-H200TN POWER: 2.0 KW INPUT: AC200V - 230 V 50/60Hz OUTPUT: 10A Thank you -- Ing. Rojher Laguna [e-mail]

[@gordonburnett9672]

Mesa cards and Linuxcnc

[@abuhanifazadazad2142]

How to find out inside circuit or short

[@emmersonclaveria8203]

Our machine encountered unusual sound after we replaced servo pack driver the unusual sound gone. What is the possible trouble of servo pack driver? thanks!

[@laboratoriocotear1949]

What kind of sound?

[@manjunathkaradi2488]

Thanks sir for explanation Please our problem solve Mustibushi Mr j2s 40 a servo drive continues alarm comming AL 25

[@duynguyenkhuong2864]

thanks your video

[@sonyalindy362]

4:44 what do you mean by "inputs and outputs are shorted to ground"? Why do you want that?

[@yacinedali2756]

it means that there is no short circuit between them and ground, as far as i know

[@nabilmarsel8792]

@@yacinedali2756 hello, please what the purpose of the last checking when he switch between the probs (positive to negative of DC, and negative to positive DC.)

[@mauriciojimenez1505]

Las reparaciones son costosas con los proveedores Aveces si hay manera de ver estos tutoriales te ahorras costos de reparaciones solo de refacciones

[@losmasbusk2nc]

Casi la mayoría de los proveedores en México se quieren hacer ricos con las reparaciones, te sacan un ojo, existe esta empresa en Monterrey, el mismo dueño repara, y da precios muy accesibles la verdad, www.mvelectronics.mx te los recomiendo trabajan muy bien

[@lighthouse6208]

Hi ad Please help me

[@industriasmurcia44]

When i start my machine indicate failure 11 and check it out like the video, all the values indicate is ok. But this failure is Causes: High power impedance, PCB or transistor module are defective. Solution: Check AC power, replace damaged Fanuc part. You can repair correct?

[@Promilus1984]

That's just simple method to verify if there's no shorted semiconductor. But sometimes (mosfet and igbt) are degraded in that way they won't show up S/C with low voltage probe of DMM. But if you apply high CE voltage (e.g. megger) it might show up a lot lower resistance than fully functional (so current "leaking out" despite transistor being turned off). During inverter operation it might lead to invalid motor rotation, eventual short circuit in output stage, blown off igbt, fuses, tracks, caps etc. or just desaturation error (and immediate stop) if drive is smart enough. Some drives use controlled rectifier at inputs so it can regulate charging of DC bus caps (no big inrush current at startup) without using NTC+resistor+relay and similar. Usually SCRs brake down to S/C state but sometimes it is open circuit. If that's the case drive might see it takes too long time to charge up caps (so it lost 1 phase). Or if there are indeed series pre-charge resistors they might be damaged and have too much resistance to charge up caps.

[@alfonsoalvarez5044]

Hola, el video parece bueno, pero sería mucho mejor si lo traduce al español o castellano, llegaría a ser más interesante

[@user-xk2er3ly4j]

FANUC system 700 error

[@BeautyBattleZone]

Alarm 101 atinya apa

[@barbarossa7872]

in chat a la

[@oleguretiy3221]

Bad company

[@manjunathkaradi2488]

Thanks sir for explanation Please our problem solve Mustibushi Mr j2s 40 a servo drive continues alarm comming AL 25