XR650R Fork Seals | XR650R Fork Rebuild

How do you rebuild the forks on an XR650R
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[@user-gj3hi9lh1u]

This really helped me with my 650r. Thank you

[@zdenostomcat547]

Thank You,bro. T'day did and was very helpful,was done two hours with deep cleaning. Im useing iPone 7. JUST tryed on feeld and wow,like the train 👹👹👹👹👹👍🖐️

[@highplnsdrftr]

Thanks! I going to head out to the shop and do mine now.

[@MKmod-hp3lw]

Your the best bro...

[@highlandcycles]

🤘🏻

[@29ballin]

Spot on bro thank you I’m a fork specialist now I feel ha!

[@highlandcycles]

Awesome

[@richardhartley7094]

Always learn from these videos due to the fact forks have very slight differences in how they work and assembled good job Morgan👍👍

[@highlandcycles]

Thanks

[@bradleycline3683]

Thanks for the video! One more for my 650R file !

[@highlandcycles]

Heck yeah

[@stasrazin5820]

Отличное учебное видео 👍 Примерно всё понятно. Хоть и не знаю английский. Можно перемотать всегда,если запутался в разборе вилки. Привет из России!

[@jason-oh6qr]

Great video. Rebuilding a 00 650r and this is saving me a trip to the shop. Thank you

[@highlandcycles]

Awesome

[@jason-oh6qr]

They wanted $250 and I was carrying in forks and parts!

[@jason-oh6qr]

I just did my fork seals on my brp. I watched this video several times to memorize the steps. Everything went very smooth and start to finish took about 2.5 hours.

[@highlandcycles]

Awesome

[@jason-oh6qr]

@@highlandcycles thank you very much for making a mysterious job go smooth and easy for a first timer.

[@highlandcycles]

@@jason-oh6qr you bet!!

[@TroopThrowback]

Do a video on xrr wiring!!!

[@utdesertghost199]

The oil in my beta forks looked worse than that after 50 hrs. Lol I have the race edition with the red tubes and bad anodizing job. Thanks to one of your other videos I got a new set of outer tube for no charge from beta. Much better now..👍

[@highlandcycles]

Right on

[@eliasmora715]

nice....

[@khelliesilive6777]

Can you provide part # for the specialty tool you mentioned if the impact on the 14mm Allen won’t release from the cartridge? This video got me too confident, you make it look TOO EASY 🤣

[@Paolo1005]

Thanks for the great video. Do you really need to take out the cartridge in order to get the fork seal out?

[@highlandcycles]

You can do it without doing that but you risk damaging the tubes and you might as well really clean the valving while you are doing the job

[@jessiewhitefield8759]

Not related to the fork rebild, but I was wondering if you recall what you are running for jetting on your xr650r. Main,pilot,needle..... thanks

[@highlandcycles]

65 pilot, 168 main and stock needle in #2

[@erikeberstein6460]

I think I might have the wrong tool for that part??

[@micheleandcharliemiller9093]

Thanks for so many great vids . Can you advise a good place to purchase xr650r replacement parts and that ships to Canada?

[@highlandcycles]

Oh man. I’m not sure. Have you tried XR’s Only?

[@micheleandcharliemiller9093]

I have looked at their site , I will check with them on a work day to see if they ship to Canada Thanks

[@erikeberstein6460]

What part number or tool make is that??

[@ChrisC1946]

My seals and bushings didn’t come out with the other stuff? It’s stuck inside

[@highlandcycles]

That’s a bummer.

[@ronnynelsonmasterarborist]

On the XRs do you micro etch them like the other forks?

[@highlandcycles]

I do. I just forgot to film it. I do it when I’m at the parts washer.

[@jason-oh6qr]

What kind of cleaner is safe for blowing out the gunk?

[@highlandcycles]

Brake clean

[@littlewing60]

what fork oil did you use in these forks morgan?

[@highlandcycles]

Maxima 5wt

[@erikeberstein6460]

Hey Morgan I got the ringer 46 47mm driver for those front fork seals and it seams to big for xr650r can u help me out on part numbers or a solution to do the job?? Thanks Erik,

[@highlandcycles]

Not sure man. Mine is a 46/47. But it’s not the ringer.

[@erikeberstein6460]

@@highlandcycles do u know what brand it is??

[@highlandcycles]

@@erikeberstein6460 I don’t

[@xtcrider8270]

Hey highland- figured I would ask you because you're the guru on the xr650r. I'm trying to figure out if it's possible to hardwire a gps up on my 2000 xr650r and charge it from the stator. My bike doesn't have a battery. Main issue I've heard with this is a non steady source of voltage could fry the gps. I have a trail tech vapor on my bike that is charged from the stator. Could I just tap into that source and charge the gps from that?

[@highlandcycles]

You have to have at least a regulator/rectifier to charge anything.

[@xtcrider8270]

@@highlandcycles pretty sure my bike has one. Do I just tap into the output of the reg rec?

[@chromezone4371]

@@xtcrider8270 You can hook into the black or green wire coming out of the regulator. One is for dc indicators and the other dc for horn. I run led and my gps from this source

[@xtcrider8270]

@@chromezone4371 thank you you are a godsend

[@jamestully5110]

Dem mines buddy ?? Im jonesin

[@highlandcycles]

Cylinder should be back soon.

[@olemoffat9474]

Awesome your video was a big help!