XTool D1 DIY Laser Enclosure that fits the stock Honeycomb Bed

The XTool D1 laser is one of the best diode-based laser engravers available in 2022. Using them indoors without ventilation leaves smoke rolling about your workspace. So it was time to make a custom-built enclosure to contain the smoke and vent it out using an inline fan and 4-inch flexible hose. We also built this enclosure around the optional XTool honeycomb bed. This bed helps improve airflow around your material to keep cuts clean.
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Digital plans are now available!
Purchase the digital plans for this enclosure from my Etsy shop
www.etsy.com/l...
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Catch this video on adding the switchable LED lights! - • Add LED light strips t...
Learn more about the XTool D1 and purchase your own using my affiliate link: store.xtool.co...
Exhaust Fan used - www.amazon.com...
4" Exhaust port: amzn.to/3LqDdsd
Laser Shielding Plexiglass used - jtechphotonics...
Join others in the discussion of the XTool D1 on Facebook: / xtoold1
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/ vintauri
/ vintaurisworkshop
Music used in this video was provided by Bensound. www.bensound.com

[@yvonnedare6124]

I am so glad I didn't start cutting my wood for my enclosure yet. I have it all measured and marked out, but you pointed out some things I never even thought of. I was trying to go off the size of the wood I already have, to cut down on how much cutting I need to do. I am a newb, and not comfortable with power saws, but I bought a circular saw anyways, and taught myself how to use my bosses huge a$$ table saw(I think that's what it is...its huge and scary). Turned out to NOT be as scary as I anticipated :) I asked him 2 months ago to cut some wood for me so I can build a work bench...he still hasn't cut it, which is why I did it myself LOL. I didn't even think about the air flow coming from two different levels depending on what job I am doing, and I didn't even think about allowing myself to be able to take the machine out of the enclosure if I need to. I also didn't realize I could cut holes for all connecting plugs so they can be on the outside of the enclosure. I wanted to do that originally, but had it in my head that everything had to be IN the enclosure. Revamping my plans now LOL. Thank you so so much for this! Very informative and extremely helpful!

[@lensherman6242]

Your exhaust fan should be as close to the outside vent as possible. What you have now puts positive pressure on the hose, so any tiny leaks blow smoke into the room. If the fan is at the outside vent, the hose is under negative pressure, so the worst that a leak does is suck a little room air into the hose.

[@Vintauri]

You are correct, I only had it set up that way for the video while on my workbench in the shop. Inside I have the fan just before the wall vent outside.

[@yvonnedare6124]

Oh, thank you! I am so glad I scrolled through the comments. I have to revamp my plans I had, good thing I didn't start cutting any of my wood yet. I am new to all of this and am making my own enclosure.

[@VIPER35GP]

Ya, I love it. Wish you did sell the kit. A plan or cut sheet wound be great if you have one. Thanks for sharing👍

[@Vintauri]

Working on it! I'll be sure to let people know when I have that available.

[@honda02134]

You should sell build enclosure my friend looks awesome 👍

[@johnconnett9475]

@@Vintauri I'm almost finished with mine, but I'm an Old Missouri Redneck, so mine doesn't look as nice as yours !! I would likely be interested in one of yours if that ever happens. I'm going to have to do all of my work in the garage since I don't have anyplace I can vent to from my workshop in the basement.

[@firelizarddesigns]

@@Vintauri when plans or a cut sheet is available would love to receive a link for it. Great build and video. Cheers!

[@rickvalenzuela692]

Great job and very well thought out cabinet. I also would be interested in purchasing one if they every become available.

[@bestyoutubernonegraternumber1]

I was just looking at this on Etsy. I did not even click it. I saw it, thought “maybe I will get that”. I close my apps, closed ipad. Came back to ipad, opened youtube, your video is the top recommendation on my homepage.

[@bestyoutubernonegraternumber1]

IT IS A SIGN! Or scary how inter-mingled all of these companies are lol. I was not even searching for an enclosure - I was searching jigs just to see what is out there.

[@Vintauri]

The internet tied with smart phones and web tracking website is a creepy place!

[@bestyoutubernonegraternumber1]

@@Vintauri indeed. It is okay though, I only wrap my head in Reynolds brand aluminum, so I am safe. Lol.

[@hussainzaid3751]

Awesome work. Really love what you did to facilitate the roller. Keep it up

[@sheliathomason1606]

I will gladly buy a box from you brother, I am a totally and permanently disabled Vet and have virtually no carpentry skills.

[@FransEric7]

Bought Plans today then off to Lowes for wood. Got some pieces cut today and now waiting on screws. A SainSmart LC-40 will live in the enclosure. Exhaust piping is complete to the outside of garage. Thanks for designing the Plans. There it is an A-Plus! Looking forward to air assist and a roller bed.

[@strikerkayakfishing2762]

I was talking with JTech today and let them know that you’re an influencer to there company so I hope you get something cool from them, happy to help! I also purchased downloaded and printed this box and will be building it shortly. Thanks a lot I really appreciate your hard work and I will definitely give you a raving review once all is said and done!

[@hjahnke11]

Very nice design. I'm in the process of building it now. One design change I've done is instead of screws to hold the front plate on, I've used 1/4" rare earth magnets flush mounted on each corner (8 total). Very easy to just snap on and off as needed. It automatically aligns itself as well.

[@oldchev2850]

Great idea 👍

[@yvonnedare6124]

Oh, that's an AWESOME idea. I have a bunch of those magnets, I think I will add this concept to my new plans. Thank you!

[@man_cave_crafts]

Very nice enclosure design. Definitely the best I've seen so far

[@Vintauri]

Thank you very much

[@jimlogsdon5308]

Beautiful and very professional work on that enclosure. I just downloaded the plans in anticipation of my soon arriving first laser.

[@Vintauri]

Awesome, thank you!

[@MakerDan55]

This is the best enclosure I have seen. Thanks for sharing your build. I have ordered my laser cutter and will build an enclosure for it similar to yours.

[@Vintauri]

Thank you! I'm glad this video can be an inspiration for your future build!

[@GeraldJensen]

I've looked at a bunch of DIY enclosure videos and even bought a few plans ... this one stands out and looks like the best option for me. Pretty smart design. Should be easy to adapt the plans to my laser (ATEZR P20+), and I already have some of the components! Just bought your plan.

[@cindyrobinson2618]

Awesome enclosure! Looks like something you would buy directly from xTool! I hope they will eventually sell an enclosure as I do not have the skills to make anything that beautiful!…yes, I said beautiful…I even called my honeycomb pretty when I first got that! Lol

[@raspberrypiploy771]

That’s a great build both practical and it looks good. Given me a great starting point for my enclosure thanks

[@Vintauri]

Great to hear!

[@jbstorm2901]

Thank you for the plans...I started making one for my daughter for her birthday and mine is really close to your measurements....A few changes and it will be spot on to your plans...Thank you so much for taking your time to do this foe whoever buys them...Well worth the cost...Thank you again!

[@Vintauri]

You are so welcome! I'm glad people are finding them useful!

[@ultraporthos6884]

I made my own (in progress) of your enclosure. I couldn't wait on the plans LOL! I posted the build in the xTools D1 forum in case you want to check it out. I made a few small changes. A hinge on the front panel. I am going to use sliders for the D1, not a fixed shelf. And I am thinking of cutting a 20 x 20 inch hole in the base so I can lift it to accommodate deeper objects if needed. I am using a six inch duct since I already have a 6 inch in line fan. Great inspirational video!

[@Vintauri]

Nice work! My goal is share what I'm doing to hopefully inspire others to give it a try. I'll keep an eye out for your mods in the forum!

[@ultraporthos6884]

@@Vintauri Hey. I just uploaded a video I made of my enclosure. I definitly gave you plenty of kudos and put your link in my video kzbin.info/www/bejne/o5vce6ibnqd0qZo

[@JoeL-sc4cy]

I just received my D1 and I would like to check out your plans, I did look at xTools for a forum and there was none. Where can I find where you posted your plans. Can you provide a link to your plans?

[@Vintauri]

@@JoeL-sc4cy There is a link in the video description where you can find the plans. Let me know if you have any questions.

[@wlchin021160]

this is a well-thought design, a very functional enclosure indeed.

[@Vintauri]

Thank you!

[@TheHuskyPatch]

Excellent enclosure! Thanks for the content and tips! I'm thinking of making one myself, but would like to incorporate an adjustable bottom shelf. Whether that be manual or slide-driven remains to be seen. Currently I have a manual shelf that I can slide in different levels, depending on the size of the object I'm engraving, but no enclosure. Again, thanks for the inspiration!

[@signptr]

That encloser looks spectacular, tha ks for sharing

[@willesters4215]

Thanks for the links and the plans. I just ordered everything along with the plans. I’m eager to get started.

[@Vintauri]

Sounds great! Let me know if you have any questions!

[@willesters4215]

@@Vintauri quick question… did you use the CNC or laser to cut the acrylic? If neither, a tablesaw? Thanks.

[@noimagination99]

Very nice! I was just planning my enclosure today. Glad I watched this first, I have much better ideas now.

[@benjohnson8972]

Excellent design, excellent execution! Add me to the list of people who want to buy the plans or a completed enclosure. Thanks for sharing.

[@Vintauri]

I put up a new post on my channel about how you can purchase the plans and cut files to build one yourself if interested. Thank You!

[@baconbigbeats]

Yeaahhhh you are on to something there. I’d definitely take one.

[@stuffsethmakes]

i'd love to know more about the LED lighting limit switch and how to do that. Seems like a great idea 👍🏻

[@Vintauri]

Coming soon! I'll be working on video showing that as multiple people have asked about it.

[@JulioPlasencia]

wow, you really though of everything. Excellent setup!

[@stevekaluf2708]

Really nicely done Steve! The shelf for the honeycomb is a brilliant idea.

[@Vintauri]

Thanks Steve! I'm looking forward to getting it set up inside now and using the laser for some real projects!

[@jhstyleinc7009]

You've definitely hit a ton of details here. Great design. Thank you for sharing.

[@Vintauri]

Thank you! I tried to put some thought into it without overdoing the design. Once I get a little more time using it and testing it, I'll share any updates on modifications or changes.

[@DesignBuildTDE]

I love how he looks like hes asleep while talking!

[@chrisschrecengost1235]

Fantastic video. This engineering considerations on this were very impressive.

[@ChrisLee-UK]

Very nice Steve, I'm nt having much fun with the Xtool enclosure but think yours would be perfect. I've added it to my Etsy cart and will be buying this week. Loving the idea of having the honeycomb suspended and the ability to access the D1, I find the official enclosure tends to swallow the D1, I would much prefer to have access as you have. Looking forward to building this :D

[@ChrisLee-UK]

Okay so bought the plans Steve and my MDF was delivered this morning and laser safe acrylic was delivered precut last week. Guess what I'll be building this weekend. I'll be using 12mm moisture resistant MDF. Birchply isn't cheap here in the Uk. Will be painting it inside and out too. Thanks again buddy :D Will update when done and leave a picture on your Etsy feedback thing.

[@Vintauri]

Awesome Chris! Let me know if you run into any questions! MDF is perfect for this as well. I look forward to your build.

[@ChrisLee-UK]

@@Vintauri Thank you, will do. Just dusted off my tools. I forgot how much wood work stuff I had lol. Should be good to go :D

[@macman4529]

thoughtful construction!

[@Vintauri]

Thank you!

[@deragoo3624]

Love love love your enclosure

[@Vintauri]

Thank you! It's been working great for me!

[@jakerazmataz852]

Nice. Looks like all you have to do is add several inches to the sides for the extension kit.

[@Vintauri]

That could work, you'd have to make sure to have room in the correct spot for the cables and I'd want to make sure there is no sagging from the wide body. I'm hoping to extend a laser or two this summer and will play around with the extended design then.

[@tomcullen9484]

getting ready to build mine for the extended D1 pro wish me luck

[@Vintauri]

Let me know if you have any questions!

[@michaelmilton4427]

Great video. Now that I go my laser, I will purchase your plans. Thanks

[@michaelsfabwork2985]

Great video and thank you for your info. Take care and stay safe.

[@rayphilpot1946]

Brilliant…thanks for sharing and all the other info you share with us…Ray NZ

[@HalfAssHomestead]

I love the enclosure, and can fully understand why you don't want to go into manufacturing of them. However, you could sell the plans in both PDF form with cut files/materials, etc. And possibly even the CNC files needed to recreate it exactly as you have it. That way others can take over the manufacturing of it.

[@Vintauri]

I'm actually working on the PDF plans and will offer the digital files as well. I hope to have them finished up soon but as its just a hobby, my time to work on it is limited but I want something decent that people can follow without difficulty. Stay tuned!

[@dfens666]

Great job- some good ideas here.

[@sandravaldez153]

Great enclosure for the D1! I'm totally new to the XTool engraver/cutter that I recently bought unfortunately I'm thinking about returning it since I do not have a workshop to operate from- but thanks for your previous videos! I've watched a couple of them and just want to thank you for sharing your knowledge and for inspiring novices!

[@loganfreeman8237]

i have also no workshop.you just need a window where the fumes can go out everything else you can arrange by yourself.If you build an enclosure it should be bigger than the laser and also possible to take out everything because it might be that you have projects what are bigger than your frame or enclosure.so it is always good to have a garage or some more room for bigger projects.also a table saw will help you a lot when you want be able to cut the pieces in the right size if it is wood.

[@BuildswithBrian]

Great job on your enclosure, very well thought out and you’re explanation was also excellent 👍

[@51av0sh]

Very clean brother

[@carcass198]

I like the case you make for xtool

[@danielakinart9238]

Dude, this is by far one of THE BEST videos on youtube that I've come across. Thanks for explaining what you did and why you did it. I'm going to attempt to make one the way you made yours. It would be great to download a file that provides all of the dimensions so I wouldn't have to bother you with questions if I hit a snag. Thanks for making this video and for sharing!

[@Vintauri]

Thank you for the compliments! I do have a set of plans and build instructions on etsy for those interested. The link is in the description of the video if you would like to check them out.

[@erikolson55434]

nicely done. very well thought out and executed!

[@buffyarx]

Are you able to use the RA2 Pro in your enclosure ? Nice looking enclosure looks well built !!

[@ekmakes8969]

A masterclass on design - lovely job 👍

[@Vintauri]

Thank you!

[@uniqornzmusic1020]

Awesome enclosure. Brilliant design. Nice work!

[@over60crafter]

Very nice design got some great tips from this video to attempt my build for the D1 extension kit.

[@pelham4477]

Outstanding video. Very useful information and well presented. Thanks for your work.

[@Vintauri]

Glad it was helpful! I do my best to help inspire others.

[@markhall7222]

Great design

[@brendacrooks7091]

Just got my XTool! I would love to be put on the list for the diagram also! Looks great!!!!

[@Vintauri]

I made a new post on the channel last night with information about how to get the plans!

[@shadowliving6858]

Totally impressed. Thanks for sharing. Great job.

[@Allen_Cornwell]

Take my freaking money already, lol. This'll be a must with the 20w power.

[@eaw68]

Love your setup!

[@Vintauri]

Thank you! I enjoy sharing ideas to hopefully inspire others.

[@steenstavnshoj1967]

Looks perfect. In principle as the one I plan to build my D1. However the laser has not arrived yet :( I especially like that the honey comb sits on a shelf and the possibility to control the air intake toward the bottom ans top. Very neat design and well made.

[@dominickichenside5862]

How's the cut list coming? :-)

[@looeehg2490]

Good detailed explanation, love it!

[@KurtShindledecker]

This is awesome Steve, you have done a wonderful job in both design and function. I bought the plans from Etsy and am waiting for the parts to come in from Amazon for the build. I was wondering if you could provide links for the LED lighting and Limit Switch you used? I think that feature is a plus and would like to duplicate the design. thanks Kurt

[@tomcullen9484]

i know its been awhile but what did you do with your lighting situation I'm starting to build mine now for my extended version

[@ronsheppard4265]

An answer from Vintauri would be a good thing. It would still be good to answer this question. I'm about ready to install the lights.

[@ronsheppard4265]

Another month and no reply. Maybe I'm missing something. Oh well.

[@DuGStp]

Bold move going with white in a smoky environment.

[@Vintauri]

I was using up some paint I had on hand, plus it's an exterior rated paint that will be more durable and easier to clean. It also help reflect the light inside the case making it easier to see. I have no disillusions that it will get a bit dirty over time.

[@keithbader683]

Great video and love the build. Any concerns about making the enclosure out of wood based products? The OEM ‘tents’ advertise as fire resistant. What is likelihood of catching enclosure on fire?

[@logeen]

looks very good

[@Vintauri]

Thank you!

[@tylercrye292]

im having a really difficult time getting everything to cut right using aspire . but im excited to get this done and put together

[@Vintauri]

I cut some of the parts on my CNC using Vcarve Pro to set up the files. Let me know if there is a specific part that is giving you trouble and I’ll see what I can do.

[@tylercrye292]

@@Vintauri thanks i will get back with you either way

[@tonylischka6973]

Great enclosure.

[@Vintauri]

Thank you!

[@crchuckh6852]

well done

[@Vintauri]

Thank you!

[@JoePalumbo221]

Great video and awesome enclosure.

[@Vintauri]

Thanks! I’m excited to put it to work on some real projects now!

[@John-of5sh]

Love this set-up. Please put my name on the list also Sir! I will be watching for your post!

[@agentjay4494]

Would be cool to have an adjustable honeycomb for use with rotary using table lifts vs taking items in and out

[@davemurphy9459]

Love the design! D1 Pro user here! I currently use a Creality enclosure which I despise! The supporting rods have excessive flex which causes the enclosure to bow allowing smoke to reach the outside despite having adequate exhaust! I've had to resort to stuffing plastic bags along the bottom to seal it. Question on your enclosure: You said that you would modify the honeycomb bed rails and extend them further to the rear. Was this mod included in the current plans? Keep up the great builds Steve! Ya done good!

[@Vintauri]

Thanks for the kind words. I did make the changes in the plans that are available on Etsy. So you will have more flexibility in the honeycomb spacing.

[@adamgeiger4990]

Very Nice Job

[@sljack1671]

Great job!

[@Fraz1919]

loved the video. Thanks man

[@Vintauri]

Glad you enjoyed it!

[@jasonyoung1729]

Great idea. Looks like you have covered all the key details that a standard enclosed laser has. I would be interested in building an enclosure as well. Would you be willing to share the details of the design?

[@toddstansbury6034]

I'm interested in purchasing plans and cut list as well!

[@sterlingmoninghoff9596]

Great video. I am a new Xtool D1 user. If and when you plan on sharing your enclosure plans, please let us know.

[@Vintauri]

I’m making a few adjustments to my original drawings and will get a basic cut list out soon. Thank you!

[@boysssngirl]

are you selling the plans for the enclosure? This is the nicest one I have seen!

[@Vintauri]

I'm working on creating at least a basic parts layout and cut list to share. I'll post an update when they are available.

[@marymiller3989]

I really love this enclosure and would be interested in buying some sort of plans and cut list to build (that means my husband builds - lol) this enclosure. We are just in the process of purchasing the XTool. I am excited, it looks like an amazing laser. I will subscribe and watch your site for any other helpful videos. Thanks for sharing.

[@mikeneron]

That enclosure looks pretty sweet man. If you had any plans for it would be cool to see those. While I don't have a laser just yet this was one of the things I feel is a must have when using one. Will be interesting to see what xTool releases for their enclosure, but would be pretty hard pressed to be as nice as yours.

[@Vintauri]

I'm working on cleaning them up and hope to release them soon.

[@JOHNATHONEVALDEZ]

I’m also interested in getting plans so I can build this. Please let us know ASAP. I don’t want to get impatient and possibly build something else that isn’t as cool.

[@JohnSmith-rt5yq]

@@Vintauri have they been released yet??

[@Vintauri]

@@JohnSmith-rt5yq Yes, plans have been posted and are available here: www.etsy.com/listing/1208732982/diy-laser-enclosure-plans

[@Julian-RC]

nice job

[@fredwolf007]

Hey Steve. Great video. New Xtool D1 user. Love it. By chance are you planning on sharing your enclosure plans? Really love your details.

[@Vintauri]

I am going to work on putting together at least a basic parts and cut list with measurements to share. Thank you for checking it out!

[@grouchydropbear3981]

Patent that enclosure and license it to the X Tool people!

[@michaelmilton4427]

Hello I have purchased your plans I'm almost done with my enclosure. Will you share the information about the lights and limit switch?? Thanks Mike

[@BlueLineCNC]

Great video! Liked and subbed!

[@Vintauri]

Thanks for the sub!

[@lynnkull5976]

Nice design Steve. Wondering if your cutting paper or something thin will it provide some suction to hold the material in place on the honeycomb? My old C02 laser would do this and was useful. Thanks for the video Lynn

[@Vintauri]

If you have the space to enlarge the enclosure to move the air outlet to the bottom as much as possible, it should create a downdraft situation that would also help hold paper down to the honeycomb panel. This design will pull the air across the top and bottom of the panel, so it might not have as much hold down effect. I usually just add some thin rare earth magnets to hold paper in place.

[@jerrywmalone]

This is a great video for building your own laser enclosure. Where did you get your laser rated plexiglass?

[@Vintauri]

Check out JTech Photonics here in the US for the laser rated acrylic. jtechphotonics.com/?product=445nm-laser-shielding-24-x-12

[@PrinceVogon]

This is great. I purchased this for my Xtool. I am assuming the 40W module will fit inside the cabinet as well. I am setting up the parts on my Carvewright CNC router.

[@DK-dp5gz]

Do you have a cut list and/or measurements, it looks light a great case

[@Vintauri]

I'm working on cleaning up the drawings with some on the fly changes I made while building it and will sort out the best way to make them available.

[@DK-dp5gz]

@@Vintauri That would be Great, excited to get them

[@jhstyleinc7009]

That would be great. I really like this one. Just got my D1 today. Got lots to do here!

[@DK-dp5gz]

Sorry to harrass you, any progress on drawings as I am hoping to make an enclosure soon, thx in advance!

[@fordgt55]

My favorite so far! Likely going to buy the plans. 2 questions before I pull the trigger, please. What did you use for materials? Is it tall enough to use the RA2? Thanks

[@Vintauri]

The RA2 will fit for most objects without any modification.

[@ajgaffey5117]

Can you do tumblers with the xtool rotary? If so I’d like to buy the plans!

[@Vintauri]

Yes it works with both the standard roller as well as the RA2.

[@MrMarshall03]

Could you explain how you wired the light? What's the limit switch you used?

[@jeremysuke2647]

I would order one as well

[@martianwoodworkingandcraft8217]

I would like to see the plans, too.

[@Vintauri]

There is a link I added in the description to Esty where I have the plans and cut files listed.

[@newrunning]

This looks more professional than what im trying to do but still good information. I have 1 question tho , is it a bad idea to have air assist pump inside the enclouser?

[@Vintauri]

I would not recommend having the air pump in the enclosure, It will pull in dirty air and clog up the pump as well as push dirty air on your lens.

[@newrunning]

Now i have to rethink my design 😂😂

[@bretpemberton2968]

Fantastic enclosure. The best that I have seen yet. Do you, by any chance have plans for it and what material did you make it out of,

[@Vintauri]

This is primarily made from 1/2” plywood. I slide in the sheet metal on the bottom to help protect the base from any laser beams that make it through the material and never run it unattended in case of a flare up. I do have the plans and build guide available. The link is in the video description. Thanks for checking it out!

[@dcartier100]

hinge the front with over center latches so you dont have to unscrew each time!!

[@KJMarchelak]

hi have you got a video on building this enclosure - downloaded the plans and they are well designed but still have a few questions so if you have a build video do you have a link please

[@larryschmidt3594]

This is awesome, would be interested in buying a plan if you do put one out.

[@Vintauri]

I've added a post to my channel with a link to my Etsy shop where you can purchase the plans. Thank you for your interest!

[@richm.1583]

Sir, will the plans explain how to set up the switch so the lights shut off upon opening the enclosure?

[@Vintauri]

I don't address the lighting in the plans, but I'm working on a video to talk more about adding LED lights to projects and how to add the limit switch inline.

[@KJMarchelak]

nice job you did of this - will this enclosure plan fit a sculpfun S30 10watt unit into it or are there slight differences in sizes - thanks

[@Vintauri]

I'll have to try to double check, the footprint of the S30 should fit in there, but I don't recall if the laser head sits up too high without modifying the design a bit for the Sculpfun.

[@kingrichard232]

Great enclosure. I am a making an enclosure for my one finity laser.Where did you get your protective plexiglass. I seem to be having a hard time sourcing it

[@Vintauri]

You can find it at Jtech under the safety gear. jtechphotonics.com/?product_cat=safety-gear