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@spinzotheelement
@spinzotheelement 10 күн бұрын
Great video I'd like to know what did you make your pulley compression mechanism out of? That's a great idea for the spring not to pop up?
@maximumparts
@maximumparts 8 күн бұрын
It's two plates with two bolts. That was in a pill of junk metal in the corner of the shop-nothing special. I did some before putting my two feet on top of the clutch, and if you slip, the clutch comes up. It is the same when you try to put the nut on top; if you cross-thread, you are out of luck again. It takes a little longer to tighten the two nuts slowly, but the result is always good.
@spinzotheelement
@spinzotheelement 8 күн бұрын
Yeah I wanted to know what the piece was on top
@jessed1975
@jessed1975 Ай бұрын
Excellent video!!!! Thank you for sharing this video.
@kaydell321
@kaydell321 Ай бұрын
I have replaced the entire electrical system, and I still cannot get a spark
@kaydell321
@kaydell321 Ай бұрын
If I have a bad ground will my little red power wire with the fuse heat up?
@joaquinmaciel4431
@joaquinmaciel4431 Ай бұрын
I have a go kart with this engine where can I buy the whole wiring harness
@D3adlyK
@D3adlyK Ай бұрын
What the chain size on that thing
@maximumparts
@maximumparts Ай бұрын
The chain is a 520. Don't remember the number of links ...
@D3adlyK
@D3adlyK Ай бұрын
@@maximumparts ughhhh thank you??
@JUNXRCZ
@JUNXRCZ Ай бұрын
You mention a setup for more low end torque / dunes, but not sure if I missed what you recommended for that environment. Currently I have 12 gram weights and yellow 1500 rpm spring and I’m struggling on hills and soft dirt. What change should I make to gain the most torque ?
@SeanRobinson-of6jm
@SeanRobinson-of6jm Ай бұрын
How to put a 125 Honda cg box on a 110 Honda wave
@ambero25
@ambero25 2 ай бұрын
Really good tutorial thank You ✌️ helped a lot 😊
@ThomasChampion-ei1xy
@ThomasChampion-ei1xy 2 ай бұрын
History
@natertater101able
@natertater101able 3 ай бұрын
I dont have a black and whit wire coming from my two wire connector to my cdi.
@matthewstruve1449
@matthewstruve1449 3 ай бұрын
My 1502r the headlights turn on when I push the brake pedal in. Any idea why.
@maximumparts
@maximumparts 3 ай бұрын
Your headlights are connected to the brake switch. When you push the brake, there's a pressure switch that close the connection and your brake light turn on. The only way your headlight turn on when you brake, it's because the power is coming from the brake switch. The headlight should be connected to the accessories of the ignition switch.
@butterbean4195
@butterbean4195 3 ай бұрын
hey my 2021 tiking 200cc 4 seater has a 11 pole stator and when running testing at the battery its about 15 +- volts is that to much? im going to be running a stereo system on my kart and plan on putting a much larger AH battery so more charging is ok with me jsut dont want to over do it.. yall think 15+- charging colts to battery on?
@maximumparts
@maximumparts 3 ай бұрын
You should have 14.7 volts. It might be cause by the meter and not the machine. Putting a bigger battery won't help. You have to match the power consumption with the charging system and not the battery. If the charging system do not supply more than what you need, the battery will die slowly. This is why putting a bigger battery won't help, it will eventually drain the battery.
@butterbean4195
@butterbean4195 3 ай бұрын
agreed but i need more amps than a electric kids car. i put a small optima battery with plenty of cca. and will power my 2 way radio and stereo and leds easily now plus while we are camping/karting ill have a small solar panel to trickle charge the kart batt just like i do with my radio eqt in the field..ill have a video soon on how i did it.@@maximumparts
@butterbean4195
@butterbean4195 3 ай бұрын
ok rechecked it after replacing stator and gapping it to .015 and its dead on 14.7/8ish.. thanks@@maximumparts
@joesphfuller9633
@joesphfuller9633 3 ай бұрын
this was a very helpful video for me i have a 2009 yonghe 150cc engine on my go cart and had to buy a new wiring harness but not everything was connected together the same way as the old harness so watching this helped me figure out where everything needed to go thank you for the step by step prosses
@butterbean4195
@butterbean4195 4 ай бұрын
ghost in the machine.. i got a 2nd hand 2021 tiking 4 seater 200cc kart the other day. it was a crank no start, owner said the shop replaced the cdi a few weeks earlier and a few days after that it died. and he decided to sell it. for a 2021 it was mistreated i could tell every single bolt and nut was loose some hand tight loose.. the breather hose from box to carb gone the electric box cover gone and it was pouring down rain when i bought it..i tested the stator, and all was good but knowing what the kart been through i replaced it anyway. still no spark then i decided to put a new CDI in it and i had spark. then put plug in tried to crank nothing pulled plug no spark, tested the CDI it was blown now also. when i took the voltage Regulator off the mount i noticed the bottom was cracked bad. so im not sure where to go with it. but i noticed some weird stuff if i wiggle the key switch the dash lights and speedo meter flicker. also i went to measure the holes for a new tail/brake light with my digital gauge and it was going bonkers when i put it up near the electric box area something is shorting somewhere just not sure where to look..i have checked all grounds all are good now. i do have a new ignition/key switch coming and new CDI..
@butterbean4195
@butterbean4195 4 ай бұрын
i cant find a 6 wire voltage regulator for my 200cc gy6 11 pole stator.. it has the smaller CDI (AC) on it. new the guy said. i got this kart as a crank no fire. customer says the shop put a new CDI on it and it ran find then one day died while running. just going over the kart it has been abused and the techs sucked that worked on it . its only 2 years old and missing stuff.. bottom line is i cant find a 6 wire 2 plug AC volt reg...anybody know whats going on with this thing? or where to get the part? the regulator has a big crack on the bottom side so guessing it blew..
@maximumparts
@maximumparts 4 ай бұрын
This is the regulator we sell, it will work for what you need: gokart.maximum.parts/rectifier-regulator-3-phase-gy6-150.html If you need the connectors, we also sell them: gokart.maximum.parts/connectors-kit-for-3-phase-stator-regulator.html But that will depend on your connectors, they might be the same. CDI, you have 2 types, AC or DC, it will depend on your machine and wiring. If you want a video on all the basic wiring, you can check this one: kzbin.info/www/bejne/aoaUi6iieJdlkMU It should help you figure out what goes where.
@butterbean4195
@butterbean4195 4 ай бұрын
yes thats the same as mine awesome will be ordering it.. also do you guys sell tops for a 4 seater buggy/kart by chance mine is a 2021 tiking 4 seater but same as the trailmaster and other 4 seaters..@mparts
@maximumparts
@maximumparts 4 ай бұрын
You can go on our website and send us an email thru the contact us page. We will check with you for the other parts you need.
@AQUATICSLIVE
@AQUATICSLIVE 4 ай бұрын
Very helpful I am trying to take a CDI from a 4 wheeler and use it on another engine. You gave me the info I needed to move forward with taking it apart.
@nathan5270
@nathan5270 4 ай бұрын
I need that blower for my carb its running wide open
@CheckEngine320i
@CheckEngine320i 4 ай бұрын
plan for dc or ac cdi and instalation
@givevanityrecords4681
@givevanityrecords4681 5 ай бұрын
Hey guys. huge fan of your gy6 tutorials on you tube! I recently bought a beat up kart off of Craigslist as a a fixer up project. before this i had 0 experience or knowledge working on a project like this. It’s been a lot of learning along the way and already hit frustrations. Mostly with trying to figure out what kind of machine i have. it looks Like the previous owner scrubbed the vin numbers off so i have no idea about model numbers and all that. anyways the wiring for this kart was shot and bridel wires breaking so i decided to scrap it all and start from scratch. i have concluded that i have an ac cdi gy6 which not that big of a difference from the dc cdi. But my engine has what i think is called a diverter relay. Not sure how to work that into my wiring diagram?
@maximumparts
@maximumparts 5 ай бұрын
This is why it's only a Basic Wiring, it is meant to help people start the machine first. Soon the machine is running, the rest can be added after. Specially in your case with a beat up machine.
@MrStingKey
@MrStingKey 6 ай бұрын
Is the cdi an ac or DC cdi?
@eybarespino6073
@eybarespino6073 23 күн бұрын
Someone said if it’s a big box it’s dc and if it’s a small box it’s ac
@carlospas9497
@carlospas9497 7 ай бұрын
This is a great video
@mattynn8080
@mattynn8080 7 ай бұрын
My mans over here doing the lords work! Man what’s ya cash app so I can buy ya a beer! I just rewired the whole Trailmaster 150 xrx with ya video. Thanks a ton man.
@maximumparts
@maximumparts 7 ай бұрын
Happy it help. What about next time you buy your parts from my store, gokart.maximum.parts/ I did the video as I received a lots of emails about the wiring. It was easier to make the video than answer all emails. Now, I can send the link when people need help. :)
@fbblildeenio5089
@fbblildeenio5089 8 ай бұрын
I got Same engine with no spark everything brand new
@fbblildeenio5089
@fbblildeenio5089 8 ай бұрын
Can u help I’ll pay
@fbblildeenio5089
@fbblildeenio5089 8 ай бұрын
Casoli moto it’s gold
@maximumparts
@maximumparts 7 ай бұрын
Sorry, didn't see your comment until today. You know, not having spark can be the cause from multiple things. It would be long for me to enumerate all of them. If you follow the video, it should help.
@wernerviviers9525
@wernerviviers9525 8 ай бұрын
My cdi has 6 wires coming out where or how do I determine wich wire goes where it's not in a loom
@ramrebelmibrian4050
@ramrebelmibrian4050 8 ай бұрын
2 part question. 1st part is what do you recommend the maximum amount of amperage for an led light to use? 2nd, if there is no availability for power usage for lighting can i just run an isolator with a 2nd battery without damaging the stater/regulator?
@maximumparts
@maximumparts 8 ай бұрын
@ramrebelmibrian4050 Good questions. If you want the safe side, check the wattage of the original lights and that will tell you the maximum wattage for the LED. If you need more, you could install a volt reader in the dash, this way you will see the voltage go down if you have too much power usage. If you separate both circuits it would work until the second battery will be dead. You keep the main battery for the machine and basic lighting and the second battery just for the add on lights. If you don't have enough power, you could use an 11 pole stator and regulator, gokart.maximum.parts/3-phase-rectifier-regulator-stator-11-poles-upgrade-kit.html This is if you have a 150 engine. I didn't do all testing yet but in my case, I was thinking about installing a volt reader on my machine and see the result.
@rickstride7269
@rickstride7269 8 ай бұрын
very well done.. u have the best wiring video i have seen.thanks much
@newbabu2275
@newbabu2275 8 ай бұрын
Nice
@user-cs3se6vv6p
@user-cs3se6vv6p 9 ай бұрын
do you have a simular vidio w/ 150cc chinese AD-CDI
@jaytide6742
@jaytide6742 9 ай бұрын
Thank you so much for taking the time. Tres bien.
@user-re3sj3wd1e
@user-re3sj3wd1e 9 ай бұрын
I need all the parts from the starter the battery I don't need to start I got one but I need a battery for the wiring for the firing I want to do I'm put all new parts on it is there a way I can get a price on all of them even count the battery
@ogswav.y
@ogswav.y 9 ай бұрын
Link to harness ?
@maximumparts
@maximumparts 9 ай бұрын
The purpose of the video is to help people make their own wiring harness. As every machine use similar harness but not the same, if you plug a different harness, it might not work the way you want. You will have to change the wiring anyway. If you want to make your own harness like in the video this is the link for the connectors: gokart.maximum.parts/parts-by-type/electrical/connector.html If you need the wires, this is the link: gokart.maximum.parts/catalogsearch/result/?q=wire+16+gauge
@BobbyLanford-xp9dd
@BobbyLanford-xp9dd 9 ай бұрын
Hey
@BobbyLanford-xp9dd
@BobbyLanford-xp9dd 9 ай бұрын
I need some help
@darrellsomers5427
@darrellsomers5427 10 ай бұрын
Where can I get the ignition switch
@maximumparts
@maximumparts 10 ай бұрын
gokart.maximum.parts/ignition-start-switch-3-wires.html
@Jaguarspaw5
@Jaguarspaw5 11 ай бұрын
Can I just put a car Battery in it?
@maximumparts
@maximumparts 11 ай бұрын
You should not. Bigger won't be better. You should use the proper battery for the machine. The stator is made to charge the original battery and might not be able to keep a bigger battery fully charged.
@THEPOGCBR900RR
@THEPOGCBR900RR Жыл бұрын
Whats the best set up then for the "middle"?
@scottbrucesr9339
@scottbrucesr9339 Жыл бұрын
Hey brother. Still having problems with ignition to start engine. Won't engage starter ??? Power but stops at solenoid.??
@Michael-zg9li
@Michael-zg9li Жыл бұрын
How do I wire it if it’s a AC cdi
@chevy2599
@chevy2599 Жыл бұрын
Where do you connect the wire from the starter?
@austinwood783
@austinwood783 Жыл бұрын
Where can I find the wire harness at
@GetawaypropertiesAz
@GetawaypropertiesAz Жыл бұрын
What is the black red wire?
@maximumparts
@maximumparts Жыл бұрын
It's the AC Power if you have an AC CDI.
@jemro.2860
@jemro.2860 Жыл бұрын
Mr May be Transfer wiring Diagram for me thank you
@jemro.2860
@jemro.2860 Жыл бұрын
Hello ples Show the all wiring Diagram for the this motor sycel thank you very much
@maximumparts
@maximumparts Жыл бұрын
This is the full wiring kzbin.info/www/bejne/aoaUi6iieJdlkMU
@josephvalentine8947
@josephvalentine8947 Жыл бұрын
Why is the red black wire from the stator not in use?
@maximumparts
@maximumparts Жыл бұрын
It is only use if you have a AC CDI.
@marcosrodriguez964
@marcosrodriguez964 Жыл бұрын
How would you hook up a 11post stator for this engine
@maximumparts
@maximumparts Жыл бұрын
This is a kit we have: gokart.maximum.parts/3-phase-rectifier-regulator-stator-11-poles-upgrade-kit.html You can add the wiring harness with it to make it easier to connect everything. You need to change the stator and regulator to make it work. You need both to be compatible.
@markharris3121
@markharris3121 Жыл бұрын
pretty cool
@davidc4996
@davidc4996 Жыл бұрын
Thanks for video
@Jesus_Saves_J2415
@Jesus_Saves_J2415 Жыл бұрын
I have a Trailmaster 200 xrx with reverse... Will I need to remove the tire or just the exhaust? I don't have any way of taking out the entire engine sadly. I think the belts blown because it starts and the buggy won't move. Thanks for the video and any info you can give me.
@maximumparts
@maximumparts Жыл бұрын
You can remove just the exhaust. In my video, I remove the wheel so people can see clearly.
@Jesus_Saves_J2415
@Jesus_Saves_J2415 Жыл бұрын
@@maximumparts Thank you for the reply!
@tonyd4046
@tonyd4046 Жыл бұрын
That’s helping us a lot. Thanks so much.
@flowzay6286
@flowzay6286 Жыл бұрын
Where can I get a plow for my 110 cart
@maximumparts
@maximumparts Жыл бұрын
The one I used is from a quad. I adapted it to my machine. Just make sure it connect under the seat or behind. If you take the one that connect in front, it will be harder on the front suspension.