2003 Honda VFR800 VTEC Front Fork Seal Replacement and Rebuild

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Kev's Shed

Kev's Shed

4 жыл бұрын

Hi everyone, welcome back to the channel.
In this video I am going to be carrying out a replacement of the fork seals, I will detail the steps required to remove the forks from the bike and how to completely strip each fork before demonstrating the method of reassembly.
I hope that you found this video informative and if you enjoyed it then please consider giving the video a like and perhaps a comment, don't forget to subscribe for more videos from Kevs Shed.
Good links to the parts used in the video are below.
Fork Seal and Bush kit
ebay.us/pMPzmy
Fork Oil, bear in mind that it takes 544ml of oil per fork with the standard air gap so you will need 2 bottles!
ebay.us/Y2A7pa
It was also requested that I linked both of the tools that I used in the video so here are the links:
ebay.us/v6VBWd
ebay.us/sWysEM
All links to products are affiliate links for which I will receive a small commission on any purchase made.
I hope that you enjoyed this video.
Don't forget to like subscribe and comment for future content from Kev's Shed!
If you wish to offer support to my channel and enable me to continue to bring you quality content then please check out my Patreon page at the following link - www.patreon.com/user?u=67741595 - Thank you.
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Пікірлер: 204
@dieseldog289
@dieseldog289 Жыл бұрын
You have literally just joined me in the kitchen rebuilding my forks!!! At the moment you said “don’t do it in the kitchen” Was the moment the old fork oil when everywhere :) cheers matey really appreciate this!!
@helidave10
@helidave10 4 жыл бұрын
This is how all tutorials should be, great stuff!
@KevsShed
@KevsShed 4 жыл бұрын
Cheers buddy, means a lot 👌🏻
@vn3801
@vn3801 3 жыл бұрын
@Soren Castiel piss off jerk
@kevinkevinson22
@kevinkevinson22 4 ай бұрын
Awesome awesome video very thorough. Just took my Saturday to tear into it and was pleasantly surprised following this for one side
@davecornett4056
@davecornett4056 3 жыл бұрын
Probably one of the best tutorials I've seen on fork seal replacement, excellent !
@KevsShed
@KevsShed 3 жыл бұрын
Wow, thanks!
@Eire-
@Eire- 4 жыл бұрын
“Anyone can do it at home” I’d be guaranteed to make a balls of it 😁 Great vid well explained.
@rikherlaar
@rikherlaar 4 жыл бұрын
Same here, happy I was able to drop the two legs without hurting anyone in the process...thanks to this video..well done indeed... ...Got an appointment with an indy shop around the corner that I trust 100% - regular Honda dealerships had all kind of excuses to not accept the job -likely because my VFR is from '95 and they're not really interested in keeping my bike on the road for too long..so far for interest in heritage..
@johnreeves6854
@johnreeves6854 3 жыл бұрын
I have a 98 vfr800fi and have had it now goin on 13 yrs and for a few years about yer ago it was my everyday ride never a prob with this bike but I do need to do my fork seal after watching this way easier then I was told it is thank you so much love mine will never get rid of it
@KevsShed
@KevsShed 3 жыл бұрын
That is awesome!
@soapyd2
@soapyd2 4 жыл бұрын
Thank you for this excellent video! I bought my 2006 VFR last July and noticed the left fork was leaking. It steered horribly slow, too. Following this video I did my first ever fork job without any issues whatsoever. No leaks and it rides like a brand new bike (to me!). Thanks for taking the time to create this content! A happy VFR owner.
@KevsShed
@KevsShed 4 жыл бұрын
Glad you enjoyed the video and that you were able to solve your handling problems! 👌🏻 don’t forget to subscribe for more VFR videos 👍🏻
@cubleycat
@cubleycat 2 жыл бұрын
You can see why the "dealer " didnt want to replace the seals lol. Thanks for uploading this too!
@user-rd9lu5ov1y
@user-rd9lu5ov1y 8 ай бұрын
Awesome explanation bro, I was wondering if I had to buy new right fork since the oil spill is tremendous all the way to the wheel when parked 😭...now I can just follow your steps hopefully in the right sequences 😂😂😂 thanks a million!!! 🙏🙏🙏
@liambradley3997
@liambradley3997 2 жыл бұрын
Awesome tutorial Kev, probably the best fork rebuild I've seen. I'm working on a VFR streetfighter conversion on my VTEC, and this has been really helpful in me converting the front forks to F4i lowers to delete the linked braking system
@waycooldlr
@waycooldlr Жыл бұрын
Thanks to your video my seal replacement on my 8th gen VFR went smooth as silk with no problems at all.
@jaguarke069
@jaguarke069 Жыл бұрын
Finished rebuilding my forks a few days ago. Big thanks for the help Kev, keep up the good work!
@Sayenkor
@Sayenkor 3 жыл бұрын
Greetings from Russia! Going to re-build my vfr's fork, this is excellent guide! Thank you man!
@KevsShed
@KevsShed 3 жыл бұрын
Glad it helped! Good luck bud! 👌😎
@sunseekerscotcapecanaveral2767
@sunseekerscotcapecanaveral2767 Жыл бұрын
Kev, I used your video to rebuild my forks and they came out perfect… Thanks!
@toddeisgruber1947
@toddeisgruber1947 3 жыл бұрын
I just wanted to drop a note of thanks for the fantastic tutorial. I do all my own work on all three of our motorcycles and I was a bit nervous about doing it on my 02 VFR. This video gave me all of the confidence I needed to do it. One thing I wanted to warn people of is to be sure you order the right kit! I accidentally got the bushings kit but it didn't have the oil and dust seals! Totally my fault and new parts are on order. Thanks for doing this vid Kev! You are legendary!
@KevsShed
@KevsShed 3 жыл бұрын
Glad it helped! 👍🤓
@aknightofgod
@aknightofgod 2 жыл бұрын
2022, you are the man, just got a vfr2002 might attempt this smoetime soon :), thank you for the great content
@jeromedruais1696
@jeromedruais1696 3 жыл бұрын
Thanks Kev ! I just finished the rebuild of my fork with your video ✌️👌👍 thanks for your time to share all VFR stuff !
@KevsShed
@KevsShed 3 жыл бұрын
👌🏻😎
@hannuimmonen2219
@hannuimmonen2219 Ай бұрын
Good nd very informating video, just watch and done own vfr fork seal change with this, thanks👍
@johnwebb6489
@johnwebb6489 4 жыл бұрын
Yep enjoyed that. Good presentation. Easy to follow 👍
@johngreenaway5736
@johngreenaway5736 4 жыл бұрын
Thanks for posting. Clear and compressive instructions.
@toddeisgruber1947
@toddeisgruber1947 4 жыл бұрын
What an awesome walkthrough. Thanks Kev! I was considering taking mine to the shop to have them redone, but after seeing this I'm definitely doing it at home!
@KevsShed
@KevsShed 4 жыл бұрын
Cheers buddy, glad it was useful to you 👌🏻
@MrVM41
@MrVM41 3 жыл бұрын
Good vid I've done same on my old vfr 750 , I just put in sports spring while I was at it and made a load of difference.
@427walrus
@427walrus 3 жыл бұрын
Brilliant Sir! Thanks for posting and cheers from the USA. 👍🏍
@KevsShed
@KevsShed 3 жыл бұрын
Glad you enjoyed it!
@davecain9724
@davecain9724 4 жыл бұрын
Great demonstration of the process, very clear and made to look simple by Kev..
@KevsShed
@KevsShed 4 жыл бұрын
Cheers buddy!
@vn3801
@vn3801 3 жыл бұрын
Easy to understand and clearly described I'm doing mine this weekend. Thanks mate !
@KevsShed
@KevsShed 3 жыл бұрын
Good luck mate 👌🏻
@petervan-huysse5803
@petervan-huysse5803 4 жыл бұрын
Great video, I found it very informative and just the right pace.
@KevsShed
@KevsShed 4 жыл бұрын
Cheers buddy, glad you liked it!
@Sion_Jones
@Sion_Jones 4 жыл бұрын
Another easy to follow guide. 👍👏 I will buy the driving tool and fork oil gap syringe and have a go myself when mine are due. Thanks
@KevsShed
@KevsShed 4 жыл бұрын
Cheers buddy, don't forget to like and subscribe!
@andrewmckenna2748
@andrewmckenna2748 Жыл бұрын
cheers kev next on my list before spring kicks in.
@sidewaysaction9983
@sidewaysaction9983 4 жыл бұрын
Even covered the 24mm single hex socket and old school copper washer fit nice work Sir.
@tech42long35
@tech42long35 3 жыл бұрын
Excellent.. from across the pond. Thanks a ton. Great stuff. Nice camera-work. cheers.
@101xaplax101
@101xaplax101 2 жыл бұрын
perfect amount of information and schooling.......thank you very much
@GabrielSim74
@GabrielSim74 3 жыл бұрын
Great Video. Working on my VFR 800 as well.
@paulrundle5634
@paulrundle5634 2 жыл бұрын
thankyou . so well explained and easy to follow
@huibertverschoor5640
@huibertverschoor5640 2 жыл бұрын
Thanks! Just finished my seals. You nearby to show me how. The first one had some troubles. The second one went much faster. Great! Of the next vfr clip. How to get my heatshield nice again.
@Mjflyer
@Mjflyer Жыл бұрын
Another brilliant video !
@mariozahren6863
@mariozahren6863 3 жыл бұрын
Really nice video. Thank you very much! Greetings from Germany.
@davidcouling7490
@davidcouling7490 2 жыл бұрын
Brilliant tutorial....thanks Kev....
@AustinConnell
@AustinConnell 4 жыл бұрын
Had to turn on subtitles ;), but excellent information! Thank you for putting this video together.
@KevsShed
@KevsShed 4 жыл бұрын
😂 no worries! 👌🏻
@koraypars1
@koraypars1 3 жыл бұрын
Amazing, just amazing... Perfect tutorial.
@KevsShed
@KevsShed 3 жыл бұрын
Thanks man, glad you liked it! 👌🏻
@pierrevilliere7921
@pierrevilliere7921 3 жыл бұрын
good and very interisting job !!! thanks a lot
@meercat6972
@meercat6972 4 жыл бұрын
Great video mate.. Very informative and helpful.. Stay upright. Cheers from down under.
@KevsShed
@KevsShed 4 жыл бұрын
Cheers buddy!
@devonchisholm2670
@devonchisholm2670 4 жыл бұрын
Great video, very easy to follow
@KevsShed
@KevsShed 4 жыл бұрын
Cheers buddy, don't forget to like and subscribe!
@stephentillston
@stephentillston 2 жыл бұрын
Really clear informative video.
@hollojosi
@hollojosi 3 жыл бұрын
It helps me a lot! Many thanks Bro!
@Dagge61
@Dagge61 Жыл бұрын
Very nice tutorial! Thank you very much!
@Daveryan1000
@Daveryan1000 2 жыл бұрын
Credit to you , thanks very much. Very well explained
@KevsShed
@KevsShed 2 жыл бұрын
👌🏻😎
@richcumbers
@richcumbers 4 жыл бұрын
Great video. Thanks for posting this 👍🏻
@KevsShed
@KevsShed 4 жыл бұрын
You are welcome
@ziadghazzawi4378
@ziadghazzawi4378 2 жыл бұрын
Lovely Video So detailed. A job Well Done
@KevsShed
@KevsShed 2 жыл бұрын
Cheers mate! 👌🏻
@tebogomoholo394
@tebogomoholo394 3 жыл бұрын
great videos very informative keep it up
@Tijn1987
@Tijn1987 3 жыл бұрын
Good man, excellent video!
@KevsShed
@KevsShed 3 жыл бұрын
Much appreciated! Glad you enjoyed it!
@alparslancolakdinleyenolur3348
@alparslancolakdinleyenolur3348 3 жыл бұрын
this is a good job
@CorPro
@CorPro 4 жыл бұрын
very helpful! Thanks
@KevsShed
@KevsShed 4 жыл бұрын
I’m pleased that the video helped you out 👌🏻
@johnreeves6854
@johnreeves6854 3 жыл бұрын
Love it perfect info I subbed cause this video thank you I needed this exact info
@KevsShed
@KevsShed 3 жыл бұрын
Thanks for the sub!
@debruyneeddy9543
@debruyneeddy9543 2 жыл бұрын
Merci pour cette très belle video bien faite et claire ,maintenant je peux le faire moi même
@KevsShed
@KevsShed 2 жыл бұрын
Vous êtes les bienvenus !
@Chris-ye6wc
@Chris-ye6wc 4 жыл бұрын
nice job great video thanks
@stefanadrianciobanescu6511
@stefanadrianciobanescu6511 4 жыл бұрын
Great tutorial man! Thank you so much.
@KevsShed
@KevsShed 4 жыл бұрын
Glad it helped!
@stefanadrianciobanescu6511
@stefanadrianciobanescu6511 4 жыл бұрын
I was wondering if you could show us how to unmount the cam chain tensioners for servicing/replacing them. I personally have read the steps from the service manual more than a couple of times, yet I have no clue how to access them properly. It would certainly be a very useful video for me but also for a lot of other Vfr800 owners, given the fact that they are awesome bikes that will run almost forever. Thank you in advance and the you for the amazing videos you bring us. 👍👍👍👍👍👍👍👍👍
@KevsShed
@KevsShed 4 жыл бұрын
Stefan adrian Ciobanescu already working on it 👍🏻
@stefanadrianciobanescu6511
@stefanadrianciobanescu6511 4 жыл бұрын
@@KevsShed thanks a lot man
@dynamic3716
@dynamic3716 4 жыл бұрын
Very good
@watwthmot
@watwthmot 4 жыл бұрын
What fork seal kits did you use? Nice vid has helped me with my planning for my winter maintenance project to do mine.
@EricSajid
@EricSajid 3 жыл бұрын
the best chanel vfr
@KevsShed
@KevsShed 3 жыл бұрын
Cheers dude 👌🏻😎
@EricSajid
@EricSajid 3 жыл бұрын
@@KevsShed I bought a vfr 800 year 2003 impeccable kilometer 21000, price 2750 euro I receive it on Sunday
@sayeman9577
@sayeman9577 Жыл бұрын
Thanks!
@thewelder9492
@thewelder9492 4 жыл бұрын
Wow brother. Great video. One thing I have noticed lately with a lot of VFR videos is that the bike being worked on is usually the silver colour lol. Mine is silver also. This was very informative. Mine are not leaking, yet, but this definitely gives me an idea. I wonder if I did change them out a some point, how much more disassembly would be required to swap out the head bearings.
@KevsShed
@KevsShed 4 жыл бұрын
Once the forks are off it's pretty much already most of the way there! only the main yoke nut and the top yoke is off then the locknuts underneath and it's apart!
@steventaylor2932
@steventaylor2932 4 жыл бұрын
It looks like the garage you bought the bike from popped the dust cap off and put some gasket sealant around the fork seal so you wouldn't notice the leak straight away. Somehow it ended up at the bottom of the fork.
@HONDAVFRV4
@HONDAVFRV4 4 жыл бұрын
If you undo the top nut on the bike, make sure the socket doesn't slip off. It will break your clocks. I thank you!
@gazb6176
@gazb6176 4 жыл бұрын
top man Kev great video, I've got the same bike and I love it its got 40000 on it, but runs like a dream. any chance of doing a video on how to change the coolant thermostat, Ive got an idea, but I'm nowhere near as good as you r. cheers pal I love watching a good tech at work.
@KevsShed
@KevsShed 4 жыл бұрын
Good idea, I want to do a full service soon along with a coolant change so i'll add it to the list.
@gorts19782
@gorts19782 3 жыл бұрын
Realmente es un tutorial muy bueno. Podrias dar las referencias de las piezas utilizadas?. Gracias.
@williek74
@williek74 3 жыл бұрын
Hi Kevin Just about to do my seals! The direction of the seal? Should the side with the spring visible "face the oil" Thanks for your help?
@giorgiobassini8138
@giorgiobassini8138 2 жыл бұрын
Great video, congratulations. What you showed, also applies to the forks of the Honda CBR 1100 XX 2002?
@clarkballoch2757
@clarkballoch2757 4 жыл бұрын
First class video Kev, very clear and comprehensive. I have a 2000 VFR Fi-Y and it's first ever fork service is looming. Your video has given me confidence. Would you mind mentioning what fork seal kits you bought? Thanks
@KevsShed
@KevsShed 4 жыл бұрын
I used a pyramid parts seal kit, I use them routinely on every fork rebuild I carry out and highly rate them 👌🏻
@harrietsnowball4981
@harrietsnowball4981 Жыл бұрын
@@KevsShed did they hold up ok?
@Jas_jt
@Jas_jt Жыл бұрын
Great tutorial, thanks. Couple questions, I have -91 and manual says that there needs to be 175mm gap to oil and same manual says oil capacity 383cc, when adding similar amount, then needs to take 70cc out to reach gap. What to follow?
@andrewhunt6768
@andrewhunt6768 Жыл бұрын
Great video Kev. Gave me the confidence to have a go. One went ok. But the other is proving hard to remove the damper bolt. The bolt turns but so is the damper cartridge. Can’t get it to release, any tips?
@KevsShed
@KevsShed Жыл бұрын
Your best bet would be to try and jam the damper from rotating with a length of pipe, I used this very method in my recent SV1000 fork rebuild video.
@MrSillenomis
@MrSillenomis 2 жыл бұрын
D you have to do in pairs if only one is leaking? Great vid 👏
@grant620
@grant620 Жыл бұрын
Brilliant video! What is the stand you use to hold the bike in the air?
@ichthus70
@ichthus70 2 жыл бұрын
merci
@nicetie8845
@nicetie8845 2 жыл бұрын
Terrific video again thanks Kev👍🏻 I used a 15/16” socket on the top but as it’s slightly better fit😃 also, any tips to removing the lower bolt from the damper rod when it’s just spinning?
@KevsShed
@KevsShed 2 жыл бұрын
Cheers bud, did you try using a dugga, dugga gun? This is normally the way to get them out with the highest degree of success! I have however in the past used a section of copper pipe to try and jam the damper in place whilst getting the lower bolt out if you get my meaning!
@nicetie8845
@nicetie8845 2 жыл бұрын
@@KevsShed yes all sorted now thanks Kev👍🏻 Just got one stantion to remove as it’s being a bugger🤣
@andrewking501
@andrewking501 4 жыл бұрын
Very helpful, thank you! Conceptually, are you able to fully remove bolt in the bottom of the fork screwed into the damper rod before removing the top cap? Ignoring the potential oil mess
@KevsShed
@KevsShed 4 жыл бұрын
If you don’t care about the obvious mess then I guess that you could, you wouldn’t be able to reassemble that way though. You’d never get the bolt in. I’ve never tried to though so could be overlooking something obvious.
@andrewking501
@andrewking501 4 жыл бұрын
@@KevsShed much appreciated!
@matthewjackson3034
@matthewjackson3034 2 жыл бұрын
Very informative video, I'd definitely be willing to give mine a go now. Was going to consider changing the springs too, someone on the forum mentioned progressive springs. What u reckon?
@KevsShed
@KevsShed 2 жыл бұрын
Hey bud, glad it helped you decide that you could do this job yourself! On the subject of springs though, the ones that I removed and refitted on my forks are the factory fitted springs and they are progressive springs. If you have another look at the video when I pull the spring out you can see that the bottom of the spring is more tightly wound than the rest of the spring, this is a progressive spring. Linear springs have their coils identically wound all along the length of the spring. 👌
@matthewjackson3034
@matthewjackson3034 2 жыл бұрын
@@KevsShed So they are, I did take another look. Sometimes the forums offer good advice and sometimes not. But a flush of the fork oil would probably work wonders anyway.
@shawnbelanger446
@shawnbelanger446 4 жыл бұрын
Great video! Any idea on the torque spec for the top 24mm nut?
@KevsShed
@KevsShed 4 жыл бұрын
Shawn Belanger according to the workshop manual the top nut is torqued to 23Nm 👍🏻
@roadwarrior8560
@roadwarrior8560 4 жыл бұрын
Thanks for posting buddy. where do you buy your parts?
@KevsShed
@KevsShed 4 жыл бұрын
I use various places such as Wemoto but for OEM parts Fowlers win hands down!
@kumarvinamra
@kumarvinamra 3 жыл бұрын
Can you please post the parts needed to do it, if part numbers that would be even great. Loved the video, motivates me to fix my fork as well
@KevsShed
@KevsShed 3 жыл бұрын
I certainly can mate, give me a little bit and I’ll get you direct links for everything! 👌🏻
@KevsShed
@KevsShed 3 жыл бұрын
There you go mate, I’ve linked it in the video description 👍🏻
@kumarvinamra
@kumarvinamra 3 жыл бұрын
@@KevsShed amazing, thank you so much
@kumarvinamra
@kumarvinamra 3 жыл бұрын
Another question from me, Do you also have a step by step guide to mount back the fork and put the handle bar at correct angle?
@DaveOasist
@DaveOasist 2 жыл бұрын
Great vid, can you do the folks seals whilst on centre stand? Cheers
@KevsShed
@KevsShed 2 жыл бұрын
I’ve done it previously with bikes on centre stands. Just put something heavy on the pillion seat and the front will stay up. For safety stick something under the exhaust headers so it don’t topple forwards! Ideally, if you have the opportunity, strap it from the garage took around the top yoke. 👍🏻
@quars3528
@quars3528 4 жыл бұрын
Really good vid, and good explained too. By the way, you talk very very fast... LOL :-)
@KevsShed
@KevsShed 4 жыл бұрын
Thanks for the kind words. I’ll bear it in mind for future videos and try to slow my talking down a bit 👌🏻
@stuhayes5341
@stuhayes5341 2 жыл бұрын
Kev any hints for when the stantions won't slide out of the lower fork leg the bugger is stuck solid 😫😫😫
@martinwahlstrm2800
@martinwahlstrm2800 4 жыл бұрын
Great video, going to do it on my VFR750. Noticed you didn’t put electrical tape at the top of stachion? And sand down the pits. Aren’t you worried that you could nick the seal lip as you slide it down?
@KevsShed
@KevsShed 4 жыл бұрын
Hi buddy, thanks for the comment. I understand that some people do that to try and avoid damaging the seals however in my experience the seals really aren’t that delicate when they are brand new and pliable! Touch wood, I haven’t had a problem with any fork seals up to this point and I’ve changed an awful lot! Were the forks that pitted that they would damage the seal then I would probably change the stanchion anyway. I hope that answers your question 👌🏻
@martinwahlstrm2800
@martinwahlstrm2800 4 жыл бұрын
Kevs Shed Thanks for the quick reply... It’s my first time doing it, so I’m collecting tips from you experienced mechs.. I see when I get the forks out how bad they look and feel... Also subscribed to your channel.. 👍🏻
@KevsShed
@KevsShed 4 жыл бұрын
Martin Wahlstrøm awesome, thanks 👌🏻
@alexmorgan3435
@alexmorgan3435 4 жыл бұрын
Excellent how to guide. Really good. Couple of questions. What did you use to clean the crud and old oil out of the fork casings, the damper etc? Would brake and clutch cleaner be suitable? Also are the fork seal installation driver tool and then the oil level syringe tool widely available? If so where? If you put links above then you can make a bit of cash off them. Thanks again. Liked and sub'd.
@KevsShed
@KevsShed 4 жыл бұрын
I left the forks each to drain for around 10-15 mins then I used some lanolin wipes to clean them thoroughly. The seal driver and the level tool I believe that I got from M&P motorcycles, it was quite some time ago! Thanks for the sub buddy, really appreciated!
@KevsShed
@KevsShed 4 жыл бұрын
Good idea about the tools! I’ve added the links into the video description 👌🏻
@roadwarrior8560
@roadwarrior8560 3 жыл бұрын
I thought a 1 litre bottle of oil was enough for both forks as the manual says they take something around 450ml in each fork? what weight did you use? I got Motul 10wt fork oil for my 5th gen, debating whether I should get new springs but I suppose just having fresh oil in them will improve the damping. I'm over 6ft and weigh 17.5 stone so I was thinking stronger springs in the forks and maybe a new shock set for my weight when I can afford it, they are pricey, Hagon are the cheapest. great vid.
@KevsShed
@KevsShed 3 жыл бұрын
On the 5th Gen it is 457ml per fork and 6th Gen it is 544ml per fork. I used 10w in mine, if you are of the lighter build then you could use a thinner oil.
@0L1vers0n
@0L1vers0n Жыл бұрын
Hi Kev. Looking for some advice. I can't get the forks to separate as the top slider bush is stuck in place. What do you reckon? I have tried heat and multiple whacks.
@FarmerFred84
@FarmerFred84 Жыл бұрын
Great tutorial Kev, what stand are you using? Thanks
@KevsShed
@KevsShed Жыл бұрын
It’s an ABBA Skylift buddy 👌🏻
@FarmerFred84
@FarmerFred84 Жыл бұрын
😎 Thanks
@shauny35
@shauny35 Жыл бұрын
Good video, but fork seal was installed upside down? The oil side of the seal is the side with the spring ?
@yamdt
@yamdt Жыл бұрын
I've just done the seals on my NT700 and it had a spring on both sides of the seal. So a good spot but nothing to worry about.
@OoOBubblesOooO
@OoOBubblesOooO 2 жыл бұрын
Hi, great tutorial, thank you. Is this pretty much the same for a '98 5th Gen? And are there any special or unusual tools that are needed? Also, it is fine just to replace the seals? Thanks
@KevsShed
@KevsShed 2 жыл бұрын
Pretty much identical, the only real difference is that Gen 5s have 41mm diameter forks and Gen 6s have 43mm forks. Only the tools I used in the video really mate, you can get away with fashioning a seal driver out of a piece of poly waste pipe if you want to save a bit of cash though. Not sure what you meant about just replacing the seals though?
@OoOBubblesOooO
@OoOBubblesOooO 2 жыл бұрын
@@KevsShed Thank you, that's really kind to have replied. And thanks for the tip on saving a bit with the pipe...just hard times at the moment. I'm even needing to get spanners at the right size, as I don't have many tools...yet. Just the seals comment...sorry, it seems some kits on ebay have seals with fork oil and not the extra bushes consumables, whilst others have everything you had on the vid. Anyway...subscribed. Thank you for such a comprehensive walkthrough! Inspires confidence. :)
@terrymurphy2850
@terrymurphy2850 3 жыл бұрын
How did u get that sealant out of bottom of fork leg, clean with petroleum?
@HELMETMEANTIME
@HELMETMEANTIME 2 жыл бұрын
Brilliant video.I followed it to the letter but unfortunately my forks are both leaking after installing new stanchions and seals. No idea where I’ve gone wrong? I read that it could be because of a bad reinstall of the forks. I.e twisting but I’m not sure. Any ideas where to start please folks? Thanks
@KevsShed
@KevsShed 2 жыл бұрын
Are they genuine or aftermarket seals? Did they fit tightly, do the stanchion dimensions match perfectly to the originals? There’s a few different variables here bud!
@HELMETMEANTIME
@HELMETMEANTIME 2 жыл бұрын
@@KevsShed Yer mate, genuine Honda parts, all dims correct. Scratching my ugly bald head. Might go see a garage about this one....
@jeromedruais1696
@jeromedruais1696 4 жыл бұрын
I also have a 2003 VFR and with staying at home, I want to replace my old oil too. Did you buy a special kit for or each pieces one by one ? Thanks for this usefull video
@KevsShed
@KevsShed 4 жыл бұрын
Hi mate, did you mean each individual seal? In my case, I bought a seal kit and then bought the oil separately. The choice of oil is up to you really, I bought a slightly thicker oil as I’m a big bloke and therefore needed a bit more damping otherwise it would have been far too soft for me. The seal kits are widely available from any motorcycle parts vendor or eBay. If you live in the UK the Fowler’s are an excellent resource for genuine Honda seals although they will cost more and they generally sell each part individually so you will need to make sure that you have everything that you need. I hope this helps, good luck with the job 👌🏻
@jeromedruais1696
@jeromedruais1696 4 жыл бұрын
Kevs Shed thanks Kevin, I’m from France and I also have wemoto here. In your video, your kit is more complete than just seals and dust protections. Bush guide and slider (11 &12 ) in bike parts. If you could share this kit ? Sheers
@wirenut3020
@wirenut3020 4 жыл бұрын
Jerome Druais All Balls I believe. SKF or Honda OEM seals are the best bet.
@KevsShed
@KevsShed 4 жыл бұрын
@@wirenut3020 That is correct, I used All Balls on these forks, I have never personally had any reason to dislike All Balls, however I would agree that Genuine OEM would be best if you are willing to pay the difference.
@jeromedruais1696
@jeromedruais1696 4 жыл бұрын
Hi guys, I finally found and bought all ball kit ! Thanks
@mihapt12
@mihapt12 Жыл бұрын
hello. I replaced the fork seals but they easily went into the lower legs - I pushed them with my hands and now it's leaking again. Before the exchange, it leak only on the right side, now it leaks on both. what is wrong? bad seals?
@stuartshaw6895
@stuartshaw6895 4 жыл бұрын
Hi Kev just watched your comprehensive guide on fork seals which I have now done. According to he service manual the bottom yoke clamp torque says 49 newton metres this sounds quite a lot. Is this correct? Thanks
@KevsShed
@KevsShed 4 жыл бұрын
Yes 49 Nm is what it says in my factory Honda manual.
@stuartshaw6895
@stuartshaw6895 4 жыл бұрын
Thanks for that?
@KevsShed
@KevsShed 4 жыл бұрын
@@stuartshaw6895 I'm not really sure that I understand what you expected me to say! Did you want me to tell you that Honda have got it wrong and that 49Nm is too much? FYI the standard maximum torque spec for a 10.9 grade steel M10 bolt is 57Nm and for 12.9 grade steel it is 68Nm so 49Nm is well below these theoretical maximums. Tighten yours to the stated 49Nm, you will not have any problems with shear or damage to the threads on the steering yoke. This is what they stated for a good reason, it is your steering and suspension components that we are talking about here so don't ignore it!
@stuartshaw6895
@stuartshaw6895 4 жыл бұрын
Kevs Shed no just wanted confirmation that’s all. Thanks so much. 🤙
@KevsShed
@KevsShed 4 жыл бұрын
Stuart Shaw no worries dude 👌🏻
@skinnyg190
@skinnyg190 4 жыл бұрын
Maybe this is stupid question, but how do you get the front wheel off the ground if you don't have one of those awesome stands? Is there a different, cheaper type of lift that would work?
@papaghys
@papaghys 4 жыл бұрын
You can try to use the center stand , remove the entire fairing and use a wood block / small jack to lift . Works. Or do like me and shop for this awesome bike stand.
@petervan-huysse5803
@petervan-huysse5803 4 жыл бұрын
I’m doing the job today and just put the bike on the centre stand and used my security chain to tie the back wheel against the ground with a ground anchor. (Proper stand is on my Xmas list)
@jkson81
@jkson81 4 жыл бұрын
According workshop manual you must apply thread locker to lower bolt. You didn’t.
@KevsShed
@KevsShed 4 жыл бұрын
Correct, best make sure that you do then ;)
@jacko67outdoors63
@jacko67outdoors63 4 жыл бұрын
Kev can you tell me is it possible to change the rear spark plugs on a VTEC without removing the tank? Thanks Ian
@KevsShed
@KevsShed 4 жыл бұрын
I would say no mate, and even if you could it would probably take longer than taking the tank off would take. I don’t think you’ll get the stick coils out with the tank on.
@alexslaydon5589
@alexslaydon5589 4 жыл бұрын
Hey Ian, it is possible but you'll need a spark plug wrench with a swivel in order to get it down into the channel that houses the spark plug. My bike came with one that was able to do the trick, but it was a VERY close fit. Taking the extra time to fully remove your tank would make things much easier and you wouldn't run as much risk of breaking off a plug in your engine block.
@vn3801
@vn3801 3 жыл бұрын
My Australian 2005 has the part I mentioned. Some variation between models I guess
@KevsShed
@KevsShed 3 жыл бұрын
Hmm that’s quite interesting, I’d be interested to see the part you mean mate. I’m curious to see the difference between bikes from different territories! 👌🏻
@vn3801
@vn3801 3 жыл бұрын
@@KevsShed I’ve got a photo send me an email address and I send it over. It’s a H/D dished washer that sits on top of the spacer tube and the nut is above it. It has a slot so it can be installed from the side.
@vn3801
@vn3801 3 жыл бұрын
Seat, Spring 51404MR7003 my apologies you did install it. All the best mate
@KevsShed
@KevsShed 3 жыл бұрын
No worries mate, thanks for watching 👌🏻
@al3xuk
@al3xuk 4 жыл бұрын
What stand is that you are using. Is that the Abba sky lift, as im thinking of getting a stand to work on my VFR800 vtec
@KevsShed
@KevsShed 4 жыл бұрын
Yes mate, I did a video all about the stand when I first got it. Check it out 👍🏻
@al3xuk
@al3xuk 4 жыл бұрын
@@KevsShed great I'll search for it.
@poiliisirosvo
@poiliisirosvo 2 жыл бұрын
18:58 Well i just made that mistake. Is there any solution for the problem where the bottom bolt just turns the damper rod?
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