2011 Ford Transit 2.2L Diesel clutch replacement

07376369067
www.williamsmobileclutch.co.uk
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[@sinicholls1751]

Just wanted to thank you Kevin. Watching this video enabled me to change the clutch on my 2010 T260 Transit last month. I also did the flywheel, ball joints and drive shaft seals at the same time. Saved myself hundreds of pounds in labour charges. Pretty hard going in the wet and the cold and it getting dark so early but I did a couple of hours a day for about a week and had it done! I regularly checked back on your video to make sure I hadn't missed anything. Bit harder with no Impact Driver (Oldskool!) and I wasn't strong enough to lift the gearbox back so had to jack it. Couldn't have done it without this brilliant video so thanks a million for sharing. A great advert for your services too. I wish you much success!

[@christhackrsy]

In the rain on stands, absolutely amazing, camera work/ editing is excellent

[@WMCS]

Chris Thackray thanks a lot for the review... very much appreciated.. and for visiting the channel 🤙🏽...

[@abdelalibouayoun6868]

@@WMCS - TGV

[@colintx800]

We all appreciate the work you put in man, it must be bloody annoying keep messing around with the camera. Nice job Kevin, Top man :)

[@WMCS]

colintx800 thanks pal ... honestly sometimes the effort it takes just to get the light, camera, action going can get a bit tense 😬...😂😂.. thanks for the appreciation tho..

[@raullcalzadilla3541]

Williams can do it because he knows he can. Forget about annoying or any other thing, he drives his mind through all of that, because he knows he can.

[@redlineracing4947]

@@WMCS 2:59 what is the name of that tool used to remove driveshaft?

[@STREETSTANG07]

Another great video. Every time one of the younger guys complain in my shop that the Transmision Jack seems a little wobbly plus they have access to a two pole lift I’m going to play one of your videos during our lunch time. Be safe and keep up the great work.

[@crazyvangoat1935]

This guy earned my respect. Outstanding job!!!

[@WMCS]

Alfa thanks a lot for the support. Really appreciate it ...

[@aston0708]

Another mother of a box goes in effortlessly and in record time,,,, amazing stuff to watch really enjoy watching a professional making it look easy,,,,, Magic

[@barrygreenwood6251]

What an inspirational video respect to you mate you make it look easy I wish I had half the skill set 👍

[@kevindavis8442]

Had to swap my engine, this vid although not for an engine swap helped loads, so cheers Kev ... saved me loads of time ..

[@WMCS]

Hey Kevin. Thanks for taking time to leave a feedback hope your repair was a complete success.

[@lisamcevoy6221]

Thank you, that was a great tutorial excellent camera work too, especially liked the skill needed to pump the jack with your leg while holding the gearbox, great job and thank you again for the lesson.

[@WMCS]

Appreciate the feedback Lisa. That was all limbs on deck … ☀️🍻

[@jamesrayner7955]

Appreciate the upload mate. Got quoted 9 hours for the job lol now I know it only takes 20 minutes

[@campbelljoiners]

Now this is what I'm talking about perfect bug man spot on👍👍👍👍

[@Doggsbody1]

Just been looking for a vid on this, me n 2 others did this 🤣 you make it look so easy, had to strip it all down again as was sold the wrong fly wheel, as didn't get to do it the same way with just 2 this time, so your way on my own looks the best way to go thanks again Kevin 👍😎

[@WMCS]

Thanks for the review.., hope all goes well.

[@sellingthisandthat5160]

You make everything look easy well done keep up the good work

[@WMCS]

redlorry99 thanks a lot .. really appreciate your feedback

[@lukefischer6644]

...to do all this work without the convenience of a mechanic shop....amazing..!!! Sincerely I do admire you..!!!! I did subscribe to your channel .... Greetings from US......

[@mikeberry304]

Man you must be loving your job , I've been fixing cars and vans for 40 years, saw you have a minute after getting the box back in , people don't appreciate what we do to our bodies heaving heavy parts dead weight off the floor back into their vehicles , do you like working in the rain , could do with another jack to take the weight of the g box take care of yourself when lifting , a proper job there , hope you charge properly for the job , don't throw away the clutch points , quite a lot of decent stuff on the Repexpert site , have a look if you're not registered with them , well done

[@jamescampbell8102]

Great video Kevin, i would never have attempted my mk7 6 gear fwd if i had'nt watched this. As for lifting the box i was lucky to have a genie handy at the time but still a hard job thankyou for your hard work in making this video i owe you a pint pal.

[@WMCS]

Thanks for the feedback James 🍻🍻🍻

[@eduardomorales4422]

Wow!! Excelent, congratulations 👏🏻👏🏻

[@ianwilkinson5549]

Your a bloody strong man Kevin.

[@northerner1374]

That box must have been heavy on your chest buddy! Excellent job👍🏻 time for a hot bath 🛁

[@alisterwest6987]

Well at least you you had some room to work on that one I was nigh on helping you to lift that thing up another excellent job Kevin take care bud 👍

[@WMCS]

Alister West mate that was one of the quickest gearbox in and out so far I’ve done. Really nice layout and plenty of room. But my goodness it was a heavy lump of metal that gearbox was ...😆

[@Pesar25]

Incredible workmanship. This guy does a relatively intensive work very easy. Others would speak and act if they had to move a mountain when performing this clutch job. Thanks

[@WMCS]

Pesar25 thanks for a great review.. you’re absolutely right .. it’s quite labour intense this work.

[@mechanicalnut7866]

Can’t believe he does it on Halfords axle stands balls of steel

[@leesmith6065]

After watching this video . I just subscribed very good work will look forward to more videos 👍🏻

[@WMCS]

Lee Smith thanks for subscribing.. definitely more videos every week. Thanks for visiting the channel.

[@petemechanic8249]

Another great video mate, keep it up. Love the channel.

[@WMCS]

Pete mechanic thanks Pete there’s a a couple more coming as from tomorrow. Always appreciate the feedback

[@83ky]

Remember doing a few of these during the first few months when I started working at a shop back in 2014. One of them had an issue with the clutch master cylinder, it could not be bled from the new slave cylinder. It worked fine with the old clutch until the slave cylinder was replaced during the process. I was scratchin my head for an afternoon until I decided to order a new master cylinder for the clutch and behold it bled normally.

[@tanveerkhan9221]

I wish I lived next door to u outstanding work bro

[@WMCS]

tanveer khan thanks for the feedback mate. ... I’m actually your neighbour from down the road ..😆

[@jamesward5721]

I work on busses mostly - not always.. Usually I do stuff everyone else has passed on as "Impossible". My "Videos" would start with taking off the wheel - whereby nothing would budge using any form of impact wrench below a 3/4" and even then it would be a struggle.. I use a 9' breaker bar on 3/4" sockets as everyone tightens bus bolts waaay over tight "just in case"/"Insurance"/Lawsuits.. From there on in, it would be very similar crawling around underneath, cold, wet, covered in muck that falls off, eyes full of dust & debris, working on heavy stuff no sane person ought work on. Anyone that comes in asks am I mad seeing the sheer graft that is involved daily doing even the routine stuff - which is why I like this Channel - it's a Graft Channel - and Graft these days is rare. It pays well - but you earn it. Nobody much does it for good reason - it's fairly straightforward, but far from easy. Kevs Channel is one you go to remember you could be grafting harder if you tried. No fancy words, no soundtrack - but if you know, you just know. THIS.IS.SPARTA! Shoutout to all the Mechanical Warriors. Keep on keeping on. No swearing allowed - it's inanimate metal, it won't care & was sent to test you. Don't fear the clutch - make the clutch fear You. If you're near Kevin & need a clutch - ring him. Consider yourself privileged to have such a great service to hand.

[@davidstuart8535]

Hey this kid is good. Old school I like it. Well done lad.

[@user-cs6us5px1s]

watched from start to finish superb!

[@WMCS]

V4 ************ thanks mate. You’re definitely a valued subscriber... always appreciate your reviews

[@tutsywutsy]

@@WMCS I watched from start to finish as I'm going to replace my mk7 gearbox.

[@eliotheasman5378]

Hi very big box and no light wait very well done and a very big help to me many thanks Eliot

[@WMCS]

Eliot Heasman definitely a heavy box. And thanks for your review... much appreciated

[@MrDezwez]

great video kevin you make it look easy

[@tchesco_osasco]

PARABÉNS PELO TRABALHO VOCÊ É UM GUERREIRO QUE MERECE RESPEITO.... PARABÉNS 👏👏👏👏

[@Cees1984]

Nice work! Show’s commitment to take the gearbox out that way with no help 👌💪🏻😁

[@WMCS]

Thanks and have a great weekend.

[@carlesgirona9063]

Nice morning at the gym. lifting weights.😁😁 I like to see the job well done.

[@WMCS]

carles Girona nothing beats it mate. And the gym is for free ...😆

[@onlygazza]

That is a hard job on a lift, respect 👏

[@WMCS]

Thanks Gazza 🍻

[@billywhizz98]

Another job well done Kevin just as a matter of interest what is the easiest and worst cars to work on changing clutches Back in the days I used to be able to change a Vauxhall’s viva clutch from start to finish in 3/4 of an hour like you working off the floor but didn’t have any power tools then

[@davidlane5715]

I was a Mobile Clutch Fitter for 30yrs, watching you gave me a little chuckle, that's how I would work, using my leg to operate the jack whiles removing/fitting gearbox, the only tip I can give you Kevin, 1, buy a big sheet of tarpaulin, back your van onto the vehicle with the back doors open, then clamp the tarpaulin to the back of the van, go straight over the car and tuck it in, you can then work without getting wet, plus you can then get things out of the van without getting wet, 2,Buy good thermal underwear (long johns). sadly your hands and shoulders will wear. Oh and 3, leave the vehicle running for as long as you can in the winter, just to take the sting out of the cold metal, other then that, all the best mate.

[@WMCS]

Thank you. Much appreciated

[@keefcambs1728]

Wow great video and great detail - it shows you that the have a go guys / me - it’s well over my tools and skill level - I guess that’s why we need you Kevin - Top man 👏🏻👏🏻👍🏻👍🏻

[@HellNwheels]

OMG!! Ive had to stop 23.59 In to say WOWWWW What a mechanic!! 🤩 I Think its WOW blowin me away here.. Jeeze what an artist and a amazing Knowlege! I am In AWE ANd is it possible to fall in love with someone watching their amazing work AYE!! Fantastic !!! Im away back to Watch the rest now lol WOW! 🤩🤩🤩

[@jamesmcgrath7903]

Fair play mate. I have done these on 2 post Ramps. And they are a bit tricky. So much respect for doing it on the floor.

[@stedavo811]

James McGrath the nothing hard about them done them easy on 4 post ramps not hard

[@jamesmcgrath7903]

Steven Davies not hard now after I have done a few.

[@stedavo811]

The first one I did I did on a 4 Post ramp and I was not hard

[@WMCS]

James McGrath thanks for the feedback always great to have a review from a fellow mechanic

[@jamesmcgrath7903]

Kevin-Albert Williams watch a few videos mate. Keep up the good work.

[@makeitforfree6671]

Wonderful work Fair Play You make it look easy, I've done them talk about a heavy box. I wonder If You built yourself some sort of trailer that opens out as a small shed even enough for around the front as shelter Your young but the body will age faster in the cold and damp.

[@slimdog5802]

Salut super bon boulot merci !! In inglish: it's a very good job. Thanksssss

[@rajaasif7915]

🌟Very silence but very powerful video 👍👍👍💕

[@georgestewart1983]

Superb piece of work from a very skilled mechanic ! I now realize that when I need a new clutch this is not a job I can do. I will be calling Kevin. P.S. please use heavy duty axle stands. Reduce risks whenever possible. In cold weather wear wear more layers which can be removed if getting too hot !

[@WMCS]

Thanks for the support and word of caution George. Really appreciate it. , 🍻✨✨

[@matkliko3309]

Hey Kevin, i work on the same way like you do so i now how that feels. Again a great video mate and greetings from the Netherlands.

[@WMCS]

mat kliko that’s really great to know. Do you do a bit of everything or just clutch like I. Really appreciate your feedback and for visiting the channel

[@matkliko3309]

@@WMCS I do almost everything, clutch, engine, brakes and it was in the first place a hobby. But i have also a job in a factory and now i have time to short. I cant wait to see the next video.

[@WMCS]

mat kliko nice it’s definitely the special forces of the mechanic world. Working outside. Next video in about an hour.

[@matkliko3309]

@@WMCS Ok thanks.

[@martinkuusik8794]

hello, I wonder you're a good young man, nowadays it's a rarity. power to you. martin from Estonia.

[@sugar-3-Danny]

Absolutely brilliant video. I have just saved a lot of people paying Someome todo this job. If they know what there doing

[@user-on6kr3rs5m]

Love the video. What was the in the spray bottle and what kind grease did you uses on the slave cylinder and outside bolt holes of the gearbox?

[@PeterEndelt]

Long extensions is a must 👍

[@johnking2180]

Very education u make it look so easy whats that red colour grease u use ??

[@eksine]

you have to remove the engine and transmission just to change it, that's insane so much work

[@WMCS]

Just transmission

[@spacecentraleurope9826]

Absolutely nice work, thanks a lot! One question however: what exactly did you do at the end when you applied pressure to the clutch pedal and opened a screw to let oil/some fluid out?

[@tutsywutsy]

He was bleeding the clutch slave cylinder of air

[@ThePianoCentre]

Thanks again Kevin 👍👍

[@harrathyousef7017]

Thanks for all the videos, and do you have a car video?master3 2012

[@carlosschutz3329]

Hi Kevin. Thanx a lot for posting those helpful videos. Never worked on my car on my own but thanks to your video I just removed the gearbox from my 2012 Transit 2.2 to get to first gear fixed!!! Took me 2 1/2 days, but hey... :) Could you please tell me what sort of red grease it is you put on the screws holes? And is it necessary to use a torque wrench? Cheers

[@alanbedford9989]

Good job kevin in what this is like just done honda crv mk3 but done now good job to both carry on the good work

[@JoseRamirez-ie2bk]

you can make a review with Quickjack removing transmission please

[@eddie43211]

Brilliant video, I'm gonna tackle mine in the next few weeks. I used to work in a clutch center about 20 year ago so fingers crossed it goes OK. I think I need to change my flywheel as I have a slight shudder. Any advice on that Kevin? Not sure if it duel mass or flat. Its a 2011 fwd 2.2 140. And do I need a torque rench?

[@redlineracing4947]

Wrench. Not needed but would do & always check torque specs. If it’s anything above the 100hp ones they all got the dual mass. Fuck the forums, go for the dual mass, puts less strain on everything & everything moves nice & smooth.

[@dharradi]

Nice work. Thanks for sharing.

[@WMCS]

Duncan Harradine thanks for the review. And for visiting the channel. Much appreciated

[@SI-yc2tq]

Top work! Just wondering if you have thought about a motorcycle jack to lower and lift gearbox back up? I got one on wheels with pull handle, a god send for engine removal

[@WMCS]

SI that’s interesting. How heavy is it to lift in and out of the van. I do have a gearbox cradle tho.

[@SI-yc2tq]

@@WMCS Hi Kevin, in all fairness i didn't really think about the loading and unloading from van.... Durrrrr 🙄. I would say its about 20-25kg but might still be worth the hassle if you got one that just doesn't want to line up. Keep up the good work man 👍

[@Sassquatted]

Amazing pro vid ,,,, what youtube should be about..... thankyou !!

[@aldec4329]

Hi Kevin, congratulations on the work you do, both mechanical and videographic, I wanted to ask you what is the red paste you put in the holes of the gearbox screws and in the gearbox pin that enters the crankshaft? and also what do you spray on the flywheel, water? Grazieeee, keep it up you are a Great

[@WMCS]

Al Dec thanks for the nice review. Red rubber grease stops oxidisation of metal to metal and it’ll definitely reduce clutch drag which is when the clutch plate gets stuck on the spline which is another cause for premature wear Brake cleaner is great for really washing out all the dust and any oil residue as it’s a solvent it air dry almost instantly.

[@aldec4329]

Thanks you

[@relaxed1970]

Top stuff 👏 was this a 5 speed ?

[@stuartjeffrey3939]

another class video from the clutch master ! what is the black sealant stuff you put behind the bearing or is it ok to just put the bearing on without it ?

[@WMCS]

It’s Ezy gasket sealant. Without it gearbox oil would leak past the CSC..✅

[@stuartjeffrey3939]

@@WMCS Thanks again ! I used the two clutch videos you have made to help me do my dads transit slave cylinder so helpful. This one has aircon pipes under it but managed to lower it enough to get it out. got it out last night and now struggling to lift it back in - with three of us😂 you really do make it look easy mate must be about 70kilo

[@rajaasif7915]

Very nice video sir keep it up 👍💕

[@WMCS]

Raj Aasif thanks for the feedback.. much appreciated

[@diablillo595]

Buenas noches gracias por sus videos con que solución lava??

[@billhoggy4461]

Great video kevin do you know if their is a clutch conversion kit for mk7 transit 2.2 fwd 5 speed

[@anthonyseab9166]

Good man using the sealant around the csc , the amount of how to videos that don't, they must wonder why gearbox oil pisses through andcontaminates clutch

[@raullcalzadilla3541]

Don't be fooled, this is no ordinary mechanic. His work is clearly how his brain works.

[@castrolgtx5064]

Fantastic video

[@WMCS]

Springer spaniel thanks for visiting the channel.... appreciate the feedback

[@barbelmans]

Top job shame you aint in the northwest id have you do some work right away

[@tutsywutsy]

He's a mobile mechanic ,as the saying goes have tools will travel.

[@tutsywutsy]

1000th like ,2 nights in a row .

[@volhv2548]

Thx and respect!

[@1000RXR]

Trop fort bravo 👏👏👏

[@tamrat_assefa]

What is the reason behind applying grease to the bolt holes on the bellhousing?

[@SerjShvediuk]

Отличная работа.

[@yestheoriginaldadio]

Alright mate how much do you charge for this and what areas do you cover? Cheers

[@clearflowdrainage9569]

Great vid Kev, I think my clutch needs doing. How long from start to finish approx. Cheers, Bob

[@WMCS]

Clear Flow Drainage this repair is probably the quickest clutch change I’ve done. It took me about 3 hours without rushing it.

[@clearflowdrainage9569]

@@WMCS Blimey that's good and without a lift, which clutch kit would you recommend. Think I will allow double that time for me. Thanks Kev

[@WMCS]

Clear Flow Drainage LUK does the best heavy duty clutch kit for these engines. And SACHS manufactures the most reliable CSC(slave cylinder). It’s a fairly straight forward well designed and very accessible to reach bolts in these engines. The box is quite a unit tho. Might be a good idea to get an extra pair of hands manoeuvring it.

[@clearflowdrainage9569]

Thanks for the advice Kev, I have subbed yer channel

[@Louis19-82]

the van submits 🤣💪🏻

[@WMCS]

🍻😁🍺🍺🍺

[@marktucker208]

This one looks pretty easy to do. @18:00 not sure you sprayed it enough 😂

[@davids9470]

Buen video saludos desde cancun amigo

[@cliopippo1096]

Votre travail et magnifique,le dieux te protège,frr,

[@user-fl2ox6qi8m]

Ты просто молодец так держать ты просто красавчеггг

[@simonbradley6112]

Good video thankyou 👍

[@oliverosrecak942]

greeting! beautiful and useful video. I'm interested in what means you used to wash the flywheel and the bell. Thank you. lp Oliver

[@WMCS]

It’s brake cleaner.

[@aaronmaloney8282]

Is the clutch replacement different on a front wheel drive to a rear wheel drive?

[@mowat122]

Good worker👌💪

[@OsmanGaziPasha]

Thank you

[@JumboPlaysYT]

God bless you a lot , I love your jobs I need you here in buffalo ny for my toyota corolla 2004 manual 5speed it's the fisrt see your face 🙂🙂🙂🙂🙂😁😁😁

[@WMCS]

Thanks mate. Really appreciate the feedback. Kind regards K-A. 🍻🍻🍻

[@dimitrisspyroslykos6294]

Awesome 🔧

[@masteragario3335]

This guy is HULK. I just fitted a new flywhell and getting the gearbox back in place with 2 of us near killed me. This guy threw it in like it was nothing, must be 60-70kgs. A word of advice if your doing it alone..... put a board on your chest then roll the gearbox onto the board.

[@liammoran8793]

Great job but I never once seen you using a click wrench and tightening the bolts to NM.

[@WMCS]

Click.. there you go.

[@SuperTyler44]

i need my clutch replacing where you from and how much do you charge

[@samuelikoo18]

Hola, podrías decirme donde va exactamente el sensor de velocidad en esta furgoneta

[@wojtasnr02]

respect!

[@jpdeekay5584]

Hi mate, many thanks for your video, I'm on the way to replace the clutch + flywheel on my transit MK6 2.0 TDCI. It's quite the same. I need your help. The 2 screws shown at 05:13 are fucked. impossible to move the top one, the bottom one moved about 5 threads and now completely stucked. Any advice ?

[@WMCS]

You might need a stud extractor .. they do have a tendency to rust the thread

[@jpdeekay5584]

@@WMCS Thanks for your reply. You mean that I might need to cut the heads and remove the screws once the gear box removed?

[@TheJakejames2008]

Nice video, Where are u based?? I require new clutch in my transit 👍

[@WMCS]

I cover 80miles from Bedfordshire

[@Gollumfiech]

What is that black stuff you use in min. 20:49...is this necassary? Thx and good Job 👍

[@WMCS]

It’s gasket sealant.

[@tutsywutsy]

Grease

[@mohlethesenov6505]

17:13 very nice

[@tomgei]

This looks like a SAC clutch. I see you don´t use the SAC tool, but just an ordinary aligner. «Experts» says you should never install a SAC clutch due to the possibillity of «resetting» it. What is your experience? Do you need the special tool or can it be done safely without it? Is there any fallpits you should avoid? Love your channel btw.

[@WMCS]

Geir Ove Tømmerbakk I’ve never used any other tool apart from this £10 clutch alignment tool .... I’ve seen some real fancy clutch tools worth about £600... At the end of the day all it’s doing is aligning the clutch plate to pressure plate. *One thing that you can do for free rather than use a high tech tool is to always tighten the clutch plate bolt oppositely with even pressure as you go along. All the clutch plate with wear adjustment won’t ever reset because they are locked until the engine has been started and it’s spinning over 1k revs. Thanks for your input on the channel. Much appreciated

[@125sm3]

Another lump of a gearbox. You make it look to easy 😂