3D Printed PLA Gear after 2 Years? - Spur Gear Tool in Fusion360

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CNC Kitchen

CNC Kitchen

Күн бұрын

Пікірлер: 877
@allbluedream
@allbluedream 4 жыл бұрын
We don't get enough long-term durability tests on 3d prints. This video is very much appreciated.
@mgeorge003
@mgeorge003 5 жыл бұрын
Hi, I printed 12 helical spur gears out of PLA+ for an agricultural seed planter. The gear turns very slowly and is used to grab a seed out of a hopper and drop it down a chute. So far so good.
@grievertime
@grievertime 5 жыл бұрын
i work in a printing factory. One of the first things that we printed was a spur gear replacing one made of wood (yes, wood) The machine was so old that there was no replacement parts. This was 3 years ago and the gear is still there, printing km of paper every day :-D Long story short, since then we printed a lot of replacement part, usually we use the PLA gears while we wait for the proper stainless steel part.
@Anonymouspock
@Anonymouspock 5 жыл бұрын
The people from Ultimaker were talking about how a very large beer factory does the same thing because the printed spares are so cheap. So it's becoming a somewhat common practice.
@clarkkent6026
@clarkkent6026 4 жыл бұрын
I dont know what friction you have but I 3Dprinted a laser printer fuser gear in PLA and it only lasted 1 month; then switched to ABS and lasted 6 months; then turned to Nylon and it's still working after 1 year; so PLA in my experience (and if you look at the physical properties in the specs) is no good for anything that requires constant friction; it cracks easily and wears very fast (for example it's not even good for a sliding external hard drive case!)
@throwawayaccountm1325
@throwawayaccountm1325 4 жыл бұрын
Maybe you should get and sls printer to print Metall parts ?
@wernerhiemer406
@wernerhiemer406 4 жыл бұрын
@@clarkkent6026 I printed some small sieves. I wish I could or had made them interlocked while stacked to reduce dust emmision. (5, 4, 3 and 2 mm)
@michaelbujaki2462
@michaelbujaki2462 4 жыл бұрын
@@throwawayaccountm1325 The thing with SLS is that you still need to machine the part after it comes out, it just gives you a starting point closer to the finish line. With PLA spares, you can print the spare, get the part ordered in, then melt the temp help spare back into filament.
@lagynas
@lagynas 5 жыл бұрын
I printed gear for car wipers from PETG half a year ago. Still works.
@gintarasbaranauskas2035
@gintarasbaranauskas2035 5 жыл бұрын
I use PETG too! Countless parts: levers, gears, handles, boxes and etc. Still works perfectly!
@AlexanderBurgers
@AlexanderBurgers 5 жыл бұрын
I 3d printed a gear for my lathe to get the ratio I needed to cut screw thread of the correct pitch. Works perfectly. I used PETG instead of Nylon because that's what I had available, it seemed like a better choice than PLA for the application.
@jonathanhodel3832
@jonathanhodel3832 4 жыл бұрын
What size is that late?
@AlexanderBurgers
@AlexanderBurgers 4 жыл бұрын
@@jonathanhodel3832 Tiny. it's an Atlas 618 (6"x18") machine from the 1950's, more or less comparable to the mini lathes of today.
@jonathanhodel3832
@jonathanhodel3832 3 жыл бұрын
@@AlexanderBurgers ah ok, thanks! I just tried to 3d print a gear for a doughmixer, worked once and broke the 2nd time :/ guess i'll order part :)
@ogt92fromthe1step9
@ogt92fromthe1step9 3 жыл бұрын
@@AlexanderBurgers I have the same lathe. And I'm here for the same reason 😁 Great little machine. Works great in my basement for small projects that I don't feel like going out to the garage to turn the heat on to run my clausing 12x48.
@robertasumendi
@robertasumendi 5 жыл бұрын
Thank you, there needs to be much more "gears for non-engineers" content out there.
@Andreas-gh6is
@Andreas-gh6is 5 жыл бұрын
A good way to create reference images for 2D parts is to put them on a flatbed scanner.
@zsigmondkara
@zsigmondkara 5 жыл бұрын
This
@hannesgroesslinger
@hannesgroesslinger 5 жыл бұрын
Yes! And put a ruler next to it, so it's easier to get the size correct
@MrPashee
@MrPashee 5 жыл бұрын
Yea but most of them have very small depth of field and scanned stuff will be not in focus(
@Andreas-gh6is
@Andreas-gh6is 5 жыл бұрын
@@MrPashee I still think that a flatbed scanner is the better choice unless you go into photogrammetry. You could also try to shoot a video from different angles and then use Blender to track points of interests and compute their 3D space...
@pepe6666
@pepe6666 5 жыл бұрын
this is a neat idea.
@inifin8
@inifin8 4 жыл бұрын
The thickness issue you faced can be take care if by adding the backlash parameter. If gears are made perfect they tend to Jam up and therefore the thickness is reduced and backlash added to make the gears more resilient and mesh better
@harrymartin4291
@harrymartin4291 5 жыл бұрын
Broke a gear and shaft on a hand held label printer at work. Used LocTite with 3mm bolt as shaft and printed gear. Still works a good as new 2 years later!
@hyperjohn6627
@hyperjohn6627 3 жыл бұрын
LocTite is great
@68pishta68
@68pishta68 Жыл бұрын
I made an unobtainable head rotation gear for a classic Sony auto reverse cassette deck. The material I used was PLA and the gear was designed using a macro created for 3D printing. The teeth did not mesh properly after I put the gear into use so I used a heat gun to gently heat the gear while I cycled the mechanism and this lapped the gear teeth perfectly to the rack. It has worked flawlessly for 3 years now and I believe this is the easiest way to set the gear lash when using PLA.
@DelicAlmin
@DelicAlmin 5 жыл бұрын
You, your countyman Thomas, and Joel 3DPN are the best guys in 3D printing world. Also Chris Riley with his tutorials is worth to mention. GJ guys, I learn a lot from you
@TheLogneo
@TheLogneo 5 жыл бұрын
Dont forget Angus from Makers Muse
@DelicAlmin
@DelicAlmin 5 жыл бұрын
@@TheLogneo yeah man, Angus is great guy too... Sorry MM
@spartan3299
@spartan3299 5 жыл бұрын
Thank you so much for including keyboard details...so few teachers understand new users struggle navigating the key combinations.
@super_cyb0rg226
@super_cyb0rg226 5 жыл бұрын
"Because metric" is probably the best explanation for any machining problem. BECAUSE IT'S SENSIBLE!
@amoose136
@amoose136 5 жыл бұрын
Recommend using a flat bed scanner to get reference images of flat surfaces. They don’t really have parallax error like a camera does.
@spikekent
@spikekent 5 жыл бұрын
Hey Stefan, Superb revisit, I remember watching the original video 2 years ago. Doesn't time fly. Loved the tip with the chamfer. I will be referring back to this if I ever need to replace gears. Good to see how well the PLA stood up to the job.
@G-REV_CHUCK
@G-REV_CHUCK 3 жыл бұрын
I havent had a chance to repair any broken gears yet, but I have used the tool to make myself a small dc generator from an old dc motor that is able to charge my phone in emergencies. I was really surprised at the ease of use of the spur gear tool and I thank you for showing me how to use it! I appreciate the content! keep it coming!!
@TJ13062010
@TJ13062010 5 жыл бұрын
First Time I EVER bought something from an affiliate link. ...it was the salad spinner 🤦‍♂️
@TheOtherGuybo
@TheOtherGuybo 3 жыл бұрын
Unbelievable. I was using a salad spinner today and thinking, here's something that failed for us before, because the gears failed. I also thought, this is exactly the kind of thing I would try to print. You rock!
@ThetaPower
@ThetaPower 5 жыл бұрын
Thank you. Nice presentation.Very helpful tips. I had a very similar situation and used the Fusion 360 add-in too. My neighbor needed a gear stack similar to yours, but even smaller. I was still new to 3D printing and thought making it would be a fun project.I spent about two weeks on it! In the end, I made it from Taulman 910 Nylon using a 0.2 brass nozzle. It is still working on his MIG welder 3 years later. Btw, that was a great tip about compensating for elephant foot.
@nerdipedia1142
@nerdipedia1142 Жыл бұрын
I absolutely love that you walked us through that and showed the circle shortcut for the gear teeth mods. I actually feel ready to tackle a gear design when I need to next. Thanks.
@GCguru
@GCguru 3 жыл бұрын
Probably the best fusion gear video ever...every step not only shown, but spoken in real time. I've avoided gears entirely until seeing this. Would be awesome to see the process of designing and adding a battery powered electric motor to the salad tosser and ditch the pull cord. It would be cool, plus the elements required to do it would translate to thousands of other projects like r/c boats/cars/aircraft, robotics and even the broken gears and support structure in my stupid bmw seat that keeps breaking :-)
@luckylarry5112
@luckylarry5112 5 жыл бұрын
I make hard to find or expensive car parts for local autobody repair shops in town. The most often requested broken part is electric window gears or guides. Generally you have to buy an entire assembly sometimes in the several hundred dollar category. After a $40 dollar nylon printed gear, they are up and running again. thanks for the video:)
@MakilHeru
@MakilHeru 5 жыл бұрын
This is your first video I have seen and loved your breakdown in fusion 360 about how you refined and set up the gear. I'm starting fusion 360 now after 10 years of using Maya since I just got a 3d printer. Definitely excited to start learning fusion now that I understand the workflow a little better.
@phinok.m.628
@phinok.m.628 5 жыл бұрын
You missed a tooth with the bottom chamfer (17:35)... Maybe it would have been better to compensate in the slicer after all. :P
@alexanderthomas2660
@alexanderthomas2660 5 жыл бұрын
He did get it right on the final gear though!
@phinok.m.628
@phinok.m.628 5 жыл бұрын
@@alexanderthomas2660 Yeah, I figure he noticed eventually. I guess it doesn't matter much on a "test print", I mean, it wouldn't even really be that bad the final print. Just not perfect...
@Mrthekiller578
@Mrthekiller578 5 жыл бұрын
printed a nylon gear for an oil pump in a rotary die cutting machine at work, still holding up after 1 year
@familytriate
@familytriate 5 жыл бұрын
I printed gears for a Pasta machine which is 60 years old, it is called Pastalinda and it was a gift from a firend's mom. Now I have fee pasta since now they work. I use some internet tools to design the ration since I was using Rhinoceros, and just needed the profile. IT works great and stands the abuse
@TheVexCortex
@TheVexCortex 5 жыл бұрын
For the wear tests, do a couple of gearboxes, One high rpm to low rpm, as a winch or crane, load it until it breaks, filament that pulled the most weight wins. One low to high rpm, with a fan to provide a constant load, drive the input faster until it breaks, filament that survived the highest rpm wins. If you're up for some suffering, you could try acme thread.
@km5405
@km5405 5 жыл бұрын
fan is not constant load. its curve goes up with its speed roughly quadratically.
@TheVexCortex
@TheVexCortex 5 жыл бұрын
@@km5405 The load is constant, as in, constantly applied, as in, there isn't a time where there is no load.
@wxfield
@wxfield 5 жыл бұрын
Somewhere out there, someone is spending $1000+ on a Prusa to fix their $20 salad spinner after watching this video.
@dragnet53
@dragnet53 5 жыл бұрын
IF they were smart they could go cheap and get an Anet A8.
@wxfield
@wxfield 5 жыл бұрын
@@dragnet53 You missed the point entirely.
@arctic_angel7408
@arctic_angel7408 4 жыл бұрын
wxfield lmao
@romjab
@romjab 4 жыл бұрын
How do you know if someone owns a 3d printer? They get excited when something breaks
@wernerhiemer406
@wernerhiemer406 4 жыл бұрын
@@romjab Luckely sheet metal printing or bones printing is not possible or as easy. Or even a soul printer.
@medienmond
@medienmond 5 жыл бұрын
Wahnsinn, wie sich Dein Englisch seit den ersten Videos verbessert hat. Weiterhin viel Erfolg... Impressive how your english improved since the fist videos. Good luck in the Future...
@laharl2k
@laharl2k 5 жыл бұрын
I never made a replacement gear, but i did make a few 16 teeth MXL pulleies for a printer and they worked great in pla with a 0.25 nozzle. As for the gears, the gears in my printers are all in pla/petg and they work 24/7 no problem and almost 2 years and barely any wear. Once the gears wear in and the lines vanish and the surface becomes smooth, they barely ever wear the downside is the temperature resistance, so i use petg for the small gear that goes on the extruder motor.
@deceitive3338
@deceitive3338 5 жыл бұрын
Excellent tutorial, thank you very much, I learned a few new tricks! Your regular videos are great but I would love to see more tutorials from you, very well explained and easy to follow. Cheers!
@CNCKitchen
@CNCKitchen 5 жыл бұрын
Thank you, I'll see what I can do.
@DerHeilendeLotus
@DerHeilendeLotus 5 жыл бұрын
Instead of the chamfer on the inside, you can also use what I've seen referred to as "sacrificial bridging" - make the hole completely closed for one layer's worth of height, the rest prints on top of that, and then you can drill it out.
@vanessawei7144
@vanessawei7144 4 жыл бұрын
Omg I fixed the exact same mechanism on my salad spinner about a year ago and just found this video. I was so confused seeing this little gear on your thumbnail. That is 100% engineered to break so that people need to buy a new spinner
@SuperMakeSomething
@SuperMakeSomething 5 жыл бұрын
Salatschleuder: Lass mich sterben! Stefan: Nein! 🤣 Awesome video and great tutorial! 👍
@MakeDaley
@MakeDaley 5 жыл бұрын
"The English way" although imperial came from Britain we use metric too now (since 1965) although some strange places imperial hold fast like distances/speed limits on road signs
@Runoratsu
@Runoratsu 5 жыл бұрын
And stones for weights. And pints for beer! And pounds for money. 😜
@knifeyonline
@knifeyonline 3 жыл бұрын
@@Runoratsu stones for weights lol, so funny. I watch BBC stuff all the time and they do not use kg's or km's. Not sure in what world that constitutes as adopting the metric system lol. Maybe you use ml and mm and occasionally celsius, from here in AU, mother england does not appear to have adopted metric in any meaningful way 😂
@polygorg
@polygorg 3 жыл бұрын
Well this certainly aged well
@LiquiDirt3D
@LiquiDirt3D 5 жыл бұрын
I've replaced gears on my old 3d printer extruder and then made my own gears to replace the extruder all together. I have a video on the old 3d printer that was over 10 years ago and before the video, the gears worked just fine so they last a very long time. they were PLA only and I had no issues using them for this. I have since moved on to the CR10S pro and thus did not need the old printer anymore and well it has gone to printer heaven lol. but I hope for the best with your salad spinner. I love the work you do and please keep it up.
@ein57ein
@ein57ein 5 жыл бұрын
GREAT VIDEO! Replicating a gear was my introduction to Fusion 360, took it on for myself and wow! what a challenge. The gear tool certainly was a lifesaver for me as well.
@iTeerRex
@iTeerRex 5 жыл бұрын
Like many here I'm not interested to print anime characters and vases. So this is great.. this type of applications and tests. A simple test rig would be to turn with a motor a gear which is in mesh with a 2nd gear. The 2nd gear could be under measurable frictional tension, and/or be turned on and off with an Arduino, and so on.
@zalllon
@zalllon Жыл бұрын
Awesome and practical content. I am completely new to all of this, with my first 3-D printer supposed to be arriving today (Bambu Carbon X1). Your channel popped up in my searches, and I like some of the practical uses that you outline beyond an expensive hobby.
@3rd_Millennium_Engineering
@3rd_Millennium_Engineering 4 жыл бұрын
Hey, Stefan! Guten tag. Thank you for taking the time in sharing this. Wow! I am going to buy my bride one of those salad spinners. I've never heard of them before and I am going to save this video to help me learn up on 3D printing.
@vanutsteen
@vanutsteen 5 жыл бұрын
I really liked learning more about designing mechanical components!
@Tomaskom
@Tomaskom 5 жыл бұрын
I printed a replacement gear for a bread cutter, using PETG. Although the original had a metal insert with internal thread, I opted for cutting the thread directly into the plastic and it works great. If it ever fails, I will redo it with the original insert, but my guess is it wil probably live longer than the original one (and likely than the rest of the machine!)
@unclebobsbees4899
@unclebobsbees4899 5 жыл бұрын
Stefan Thank you so much. As an F360 neophyte I just learned an immense amount of info.
@BradSilcox
@BradSilcox 5 жыл бұрын
Great video, loved the practical applications and always love to see new filaments. For your great test, print two matched gears and throw one on a stepper and the other on a brake, soon them up for runtime and brake hard for durability. Good luck, can't wait to see that!
@zaprodk
@zaprodk 5 жыл бұрын
For those that wondered what RMB is as well, it's lingo for "Right mouse Button" - I had to stop the video and wonder for a second what that was :D
@GallusInsuber
@GallusInsuber 5 жыл бұрын
We have fixed a similar spur gear in an Ariete Gratì cheese grater by printing a replacement part with our Creality CR-10s, using standard PLA. Still doing good after 9 months.
@3dPrintCreator
@3dPrintCreator 5 жыл бұрын
Thank you for this video Stefan. Although I have already made gears in Fusion 360, I have learned a lot from it. By the way, I find it amazing how well the PLA has kept it if you actually use this salad dryer a few times a week.
@ThunderPantz01
@ThunderPantz01 5 жыл бұрын
This was absolutly an amazing Video and Walk through Stefan. Thank you for this. Please Keep up the Good work.
@Paul_EEB
@Paul_EEB 4 жыл бұрын
5:15 Math error d_a=M*(z+2) solve for M you get m=d_a/(z+2) it is inverted at 5:20
@What_Other_Hobbies
@What_Other_Hobbies 5 жыл бұрын
Generate the smaller one 5mm taller then merge without moving. Saves you 1 step. Extruded pockets on top and bottom and chamfer can be done with 1 revolve cut.
@allyourcode
@allyourcode 5 жыл бұрын
This is CAD golf. In software, we have code golf, and I despise it. Nobody does it for serious work though. It is just sport. Of course, some shortenings are real improvements, but so many are just "look at how clever I am!" contests, which some people mistake for real improvements.
@CNCKitchen
@CNCKitchen 5 жыл бұрын
Feel free to share the video on Facebook, Reddit, Twitter and other social media!
@lucky4the4turtle
@lucky4the4turtle 5 жыл бұрын
I'm liking your thumbnail
@fliegenmann2562
@fliegenmann2562 5 жыл бұрын
CNC Kitchen You could do a highspeed and strength test for the gears. One highspeed test for heat and friction and the other for material strength. 😬👍 PS: that gear looked pretty good but those teeth are „cut“ too deep, they are weaker as they could be... 👌
@hyperhektor7733
@hyperhektor7733 5 жыл бұрын
I have another fast method: i just have different gears which i know the modulus for and marked them with a metal paint marker. For example Mod 0,2 / 0,3 / 0,4 / 0,45 / 0,5 and so on . This way i can just test manually the gear in question against known gears. The correct one is which has the least noise/rattle/friction. ( you can either buy gears for this or do the math and label them with a permanent marker. For small gears i use zip bags to label them)
@Worelock1966
@Worelock1966 5 жыл бұрын
Great video Stefan, great tip about the chamfer inside the gear to aid in 3d printing...I will use that in the future :)
@fred-9929
@fred-9929 5 жыл бұрын
Gears are probably the most fun things to 3D print! I made a lot of them, and even printed a 0.5 module gear with a 0.4mm nozzle.
@christophermaschek
@christophermaschek 5 жыл бұрын
Printed a replacement gear for my Littermaid. The nylon had issues with layer adhesion, but the PLA worked perfectly.
@Blackcloud_Garage
@Blackcloud_Garage 4 жыл бұрын
Very good presentation of a complicated process. I’m trying to learn 3D printing (don’t even have a printer yet) and this kind of content is very helpful. Thank you for sharing your experience.
@antonwinter630
@antonwinter630 5 жыл бұрын
great info. im a newbie to 360, so knowing it has a hidden gear menu is very useful
@tobiasworner5106
@tobiasworner5106 3 жыл бұрын
Hey Stefan! Deine Videos sind absolut genial! Du ziehst das Ganze auf eine sehr interessante und dennoch wissenschaftliche Art auf. Deine Videos sind deutlich vorgetragen und nie langweilig. War jetzt kein Anfänger im 3D Druck, hab aber sehr viel durch dich dazu gelernt! Weiter so!
@rescuemethod
@rescuemethod 4 жыл бұрын
I've been using metric for a long time, in the US. Back in the 90s marine companies used imperial inches for cabinetry, bulkheads, and other wood based items that would be built in local wood shops but that's about it..all else went to metric. So much cleaner and easier to work with.
@witoldkaptur59
@witoldkaptur59 5 жыл бұрын
Great video! I would love to see some tests addresing 3D printed gears, maybe allowable torque and speeds to see whether they will melt or maybe fail in some other way
@claws61821
@claws61821 5 жыл бұрын
Check out @GearDownForWhat. They're almost entirely focused on 3DP gears. I agree that I would like to see a more scientifically detailed examination of individual gears from @CNCKitchen, though.
@witoldkaptur59
@witoldkaptur59 5 жыл бұрын
@@claws61821 thanks, I know his channel :D but I would love to see some scientific-ish data regarding printed gears
@jordongingrich8913
@jordongingrich8913 5 жыл бұрын
Thanks for showing that gear tool! Now I want to make something geared! Great video
@michieljames737
@michieljames737 5 жыл бұрын
Thank you so much for this amazing step by step explanation and toutorial. You do great work Stefan!
@stevenrais9360
@stevenrais9360 5 жыл бұрын
Good to know. I made a replacement actuator gear for a car AC a few months back. Was wondering if it would last. Thank you
@JakobBusse
@JakobBusse 5 жыл бұрын
I loved the human voiceover while in fusion. Your regular voice honestly feels a bit robotic. Great content either way
@CapnMizzo
@CapnMizzo 5 жыл бұрын
Great video Stefan. Lots of good tips and techniques.
@KiR_3d
@KiR_3d 5 жыл бұрын
Oh, SWorks is so much easier! And you even don't need to add chamfers to the pattern (usually) if that was edited in the history. But the tutorial is helpful! These formulae are just what everybody need for this topic! BTW, if you don't have all that parametric then you can add the chamfer just by adding a cone(s) and substract it from the body.
@Hukkinen
@Hukkinen 3 жыл бұрын
Gear wear etc. testing - An idea. Use sand or other abrasive unwanted material + water, ice/snow/Schneematsch what ever + combinations. Perhaps varying grain sizes and amount. Maybe sand gets attached depending on the filament type, surface structure etc. printing parameters. For force testing, adapt from your current setup: add load linearly, observe breakage; your angularily falling hammer to crash a static or moving gear structure. Relating problem for BICYCLISTS: what is the best lubricant for chains? Basic paradox: the more lubricant, the more dirt gets stuck, abrasing gears. Or are some lubricants less adhesive? DUNNO Thank you for your videos. When the world lacks certainty, your videos are a savior. Vielen Dank :)
@rolandgeter534
@rolandgeter534 3 жыл бұрын
A very nicely made video. I'm exploring all the possible uses for my 3D printer and this is extremely helpful. Thank you, tschuss
@BriansBasicStuff
@BriansBasicStuff 7 ай бұрын
My first (and only) self-designed 3d part was a gear much like yours but for a battery-powered automatic coin-sorter (very useful when raising money for youth sports teams). I found an online tool to generate the gears, merged them in blender, and managed to print them with the machine at the office, I think with a 0.6 nozzle. It took a number of tries and clean-up with a sharp knife but is still working 8y later. I fixed a design-flaw at the same time: the gear barely meshed with the worm driving it which is why the original one wore out.
@RegularOldDan
@RegularOldDan 5 жыл бұрын
Stefan: I can't verify this now, but if I'm not mistaken, you can double-click on a line segment that is part of an outline to select the entire outline. In the case of trying to do a chamfer on that bottom edge, it might save some time. I know this works in sketch mode but I can't remember if it works on parts - my apologies if it doesn't. Excellent stuff!
@RegularOldDan
@RegularOldDan 5 жыл бұрын
Oh. I should have reserved my comment until I watched a little farther. Given the different chamfers you needed on the inner edge and the tips of the spurs, I think my method wouldn't work in any case! Sorry.
@alexandersmith3177
@alexandersmith3177 4 жыл бұрын
Man, just a gorgeous bloke, what a lovely mind he has! No homo, just loving his logical process, exactly how I rollll.
@skmail5474
@skmail5474 2 ай бұрын
20:48 Love the content man! Just can't believe you used a drill to power tap a M3 into like 1/8th inch thick material. It needed like 2 rotations by hand my guy.
@PhG1961
@PhG1961 5 жыл бұрын
Awesome video and excellent explained. Now even I can print gears ! Thnxs for sharing !
@balthizarlucienclan
@balthizarlucienclan 5 жыл бұрын
You could use a variable speed drill in order to see how the parts perform over long periods of use without actually taking a long time. You could also apply some load to the work gear that you are turning with your test gear and that should allow for some resistance.
@danman32
@danman32 2 жыл бұрын
Excellent video. I learned about 360 gears with Paul McWhorter's latest 360 class, this added some details, especially about replicating an existing gear. I have an old Sharp front load turntable whose tray load gear broke so I'm planning on printing a new one.
@notsonominal
@notsonominal 5 жыл бұрын
At 13:25 ish you could probably just select the chamfer operation from the timeline instead of the faces. You can see its already the pattern type features, the extrude and fillet operations are already selected.
@VincentFischer
@VincentFischer 5 жыл бұрын
the channel name gets more and more literally
@nikkibaugher542
@nikkibaugher542 5 жыл бұрын
GREAT mechanical engineering overview!!! Great job!
@zsimon9427
@zsimon9427 4 жыл бұрын
Actually, printing small gear was more or less one of the first usage of my 3d printer. And it was used to make a replacement for lost gear (originally not fixed good enough on shaft of motor) on a professional laboratory centrifuge. I had to play A LOT with parameters for gear to be just right, but I got it. And it was indeed with 0.25mm nozzle (printing in ABS). For modelling i used FreeCAD v 0.18 with an add on for gears. This repair works fine even after 1,5 years of daily use (but mechanism is not under big load)... So, a quick fix turned quite robust :)
@nordemoniac
@nordemoniac 4 жыл бұрын
If you can’t go back and chamfer individual teeth like that, a trick I use is make a profile from the side where you want to cut, and revolve it around the component. Revolve is a very powerful tool.
@thizeful
@thizeful 5 жыл бұрын
I manufactured metric gears and splined shafts in all sizes and types for five years at my company, this video pleases me
@trkoo
@trkoo 5 жыл бұрын
You are my favorite creator by far. Your engineering approach and focus on detail is great! I am curious which brand and type filement did you use to print the gear?
@CNCKitchen
@CNCKitchen 5 жыл бұрын
That was PA12 Lite from Fiberthree but that's currently not available for hobbyists.
@burntkat
@burntkat 4 жыл бұрын
Excellent video. This is exactly the sort of thing I bought a 3d printer and am learning CAD for. In my case it will be for RC car and boat parts. I've also found a few things around the house I want to tackle
@Morpheus852
@Morpheus852 5 жыл бұрын
Oh man thanks, I didn't know about the "calibrate" function on the canvas, man I always calculated it by myself and scaled it up and down, what a waste of time! :)
@Chris_the_Muso
@Chris_the_Muso 5 жыл бұрын
I printed gears for a DIY filament drive unit (feeds filament out of a dry box to reduce load on the extruder) out of PLA and they work great. Gears are a surprisingly good application for 3D printing. PLA seems to be self lubricating with good resistance to wear and good strength and rigidity (observation). For testing you could set up a PWM motor to drive a gearbox. Tests should either be high speed with no (or very little) load, or low speed with high load depending on your objective. It's not reasonable to expect plastic gears to do both high speed under high load (that's what hardened steel is for). You could then test the gears constantly night and day or to destruction to gauge the wear characteristics, point of failure, and MTBF. I use the gear plugin for FreeCad, which seems to work in a similar manner to the F360 plugin you demonstrated. You specify modulus and number of teeth etc.
@CallmeSam00
@CallmeSam00 Жыл бұрын
Lettuce praise these durable gears!
@MrHannatas
@MrHannatas 5 жыл бұрын
making gears this small gives me hope i could one day print desk clock molds and make some brass gears for one :)
@KRush-zj3rv
@KRush-zj3rv 5 жыл бұрын
I don’t think I will ever look at a salad spinner in the same way again! Very interesting Stefan. Bicycle gears??? You have to try it...........
@powcar91
@powcar91 5 жыл бұрын
I always wonder how you would make a gear in f360, thanks for sharing.
@WistrelChianti
@WistrelChianti 5 жыл бұрын
oh wow I remember this, your video was one of the things that inspired me to learn CAD. haha so weird to look back.
@CNCKitchen
@CNCKitchen 5 жыл бұрын
Great to hear that!
@WistrelChianti
@WistrelChianti 5 жыл бұрын
Even better, I learnt some new stuff this time around too! Thanks again!
@soundmindtv2911
@soundmindtv2911 3 жыл бұрын
This was super helpful. I needed this. And thanks for the lead on the nylon filament! 👍
@qivarebil2149
@qivarebil2149 4 жыл бұрын
"The number of gears is.........18 millimeter"..... Fantastic! Just fantastic!
@jonjonsson6323
@jonjonsson6323 4 жыл бұрын
What you can do is to print them, check with a file if somethings a bit fishy like lines etc..then you put the gear on a plastic sheet or a bucket bottom, secured with hot glue or equal. Pour alginate on it, turn around, remove gear and just pour in chemical metal, epoxi or what you like and its very very good and easy. The pla is nice, hardened epoxi is brutal.
@hocinebouzina4476
@hocinebouzina4476 5 жыл бұрын
Just perfect 👌 Thanks for every detail
@alerey4363
@alerey4363 5 жыл бұрын
PLA only works for gears with the least friction force; I've made a laser printer fuser gear (heavy duty and high friction rolling cylinder that hot presses the paper out of the printer) that lasted only 2 months; for that kind of workload you need nylon or abs
@cupbowlspoonforkknif
@cupbowlspoonforkknif 5 жыл бұрын
I think instead of narrowing the teeth by hand you could adjust the backlash value instead. Even the most precisely machined gears have to have some backlash or else it wouldn't turn.
@MatthewStinar
@MatthewStinar 5 жыл бұрын
"Because, metric." Say no more. When inquiring which set of tools a task requires, I like to ask, "Is it metric or is it wrong?".
@Torvikholm
@Torvikholm 5 жыл бұрын
I refer to imperial units as stupids. Makes it easier than remebering what lbs and oz really stand for.
@maxsinventions8913
@maxsinventions8913 5 жыл бұрын
I use both. You shouldn't be versed in only one. Lots of money in the US. People who think this way are the reason why mistakes happen.
@Crlarl
@Crlarl 5 жыл бұрын
@@maxsinventions8913 Exactly. Living and working in Canada requires knowledge of metric, Imperial and USCS for different purposes and industries. All systems can be used to get the same results.
@dannybowen627
@dannybowen627 5 жыл бұрын
Sounds like people who would say "is it English, or is it wrong?" Right? yeah, measurements are measurements, the standard way of describing them is basically irrelevant as long as they work.
@JayRussellDuramax
@JayRussellDuramax 4 жыл бұрын
Making hex-head fasteners in 1 mm increments is silly. They're close enough together that, with 12-point sockets, it's very easy to use the wrong one and damage the bolt head or socket. Plus, you have to have an absurd amount of sockets to be able to work on anything. My 3/8 drive metric socket set: 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21. Which ones get used frequently: 10, 15, 17, 21. But, they ALL get used at some point, which means I have to keep around 4 times as many sockets instead of having room for sizes larger than 21. Some metric socket sets don't have enough room to go up to 21 because of all of the other useless sizes they include. 21 is a very common size if you're working on larger things. To not have it included in a socket set is pure thievery enabled by giving us 12 other sockets we'll never use. My 3/8 drive Imperial socket set: 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 11/16, 3/4, 13/16, 7/8, 15/16, 1 inch. All of them get used. Some get used more than others, but, none rarely enough that I regret the set including them. Fewer sockets covering a greater range of bolt sizes. Plus, you can't mistake sizes - even with 12-point sockets. If the socket is too big, it's painfully obvious. It's even more drastic with my 1/2 drive impact sockets. The Imperial set has room for huge sizes that, typically, require buying specialty sockets one at a time as needed. The metric set has so many sockets that will never, ever get used...
@dewexdewex
@dewexdewex 5 жыл бұрын
That was very useful. Many thanks.
@Zadakleader635IvanTheRobot
@Zadakleader635IvanTheRobot 5 жыл бұрын
i've made plenty of gear prints, a gear for my 80's action invader robot, which also needed a new set of legs to be printed, i fixed a U-Command Wall-E i got off ebay, which had both large gears broken, i've also printed the selector gear for a robot that changes functions(walk and spin), also designed and printed walking mechanism gears for any power destroyer robot, also for HAP-P-KID Turbo Fighter/super fighter/robot sergeant/all the ones with that structure. hopefully some day i'll replace my 0.4 nozzle with a 0.2 and make the gears with more details. it always takes me a bunch of tests to nail the size and proper linkage between teeth, but so far it always succeeds.
@forrestallison1879
@forrestallison1879 2 жыл бұрын
Elephant foot? Oh it's 3 years old. Add to the long list of things Prusa has fixed. Awesome video, some nice tricks like cross section view I wasn't aware of
@Dartheomus
@Dartheomus Жыл бұрын
This is a great follow-up, and I'm impressed with the results! My concern would have not only been the 3D part wearing out, but also a concern around the 3D part causing the OTHER gears to wear faster. That doesn't seem to be an issue here, so that's great!
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