4 Stroke Dirt Bike Clutch and Case Cover Assembly Honda Xr250R

This week on Weekend Adventure Rides XR250 Light weight adventure bike build ill show you how to assemble the clutch, pulse generator and oil pump in the right side crank case cover.
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Instagram: / wknd_adv_rds
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Parts:
ProX Cam chain: bit.ly/3f6JJaH
Tusk Clutch: bit.ly/39188KQ
Gasket kit: ebay.to/3lBosqV
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Music:
Title: Black Highway by JR Tundra
Genre and Mood: Alternative & Punk + Dramatic
License: You're free to use this song and monetize your videos.
Free Download: kzbin.infomusic

[@isaacw95]

this was a lifesaver when i had to remove the clutch cover of the engine! was thinking the bloke who owned the bike before me welded some bolts in

[@sketchyoperations9181]

commenting for algorithm and u helped a ton

[@peteh6245]

This is a perfect video. To the point, well edited. I'm in the middle of doing this exact engine.

[@allenramirez6185]

A clean video of assembled and disassemble of xr 250 1986 is a big help for us

[@ryu1014]

No idea why this video isn't viral , such great insights , clear and simply laid out. Seems like we can do it ourselves. Cheers!

[@marteinzunza6444]

Thank you for this videos of the xr250r they help me a lot on my restoration 👍I am doing the complete engine rebuild, and this videos help..!!!!

[@JohnDoe-pl1pe]

Man you are absolutely saving history by this video

[@RogerAlcon]

Thanks for the video.

[@acuraintegrar5]

Nice build, cant wait to see you do the light conversion 🤙🏻

[@WeekendAdventureRides]

It's coming soon! Going to do the CRF suspension conversion first

[@acuraintegrar5]

250x?

[@WeekendAdventureRides]

07 250R

[@arieldg1060]

Thank. No entiendo nada de ingles pero viendo agarre a la perfeccion como armarlo. Desde argentina🙌

[@jamesboaz4787]

I want that bottom end to replace my xr250l so bad. Need the oil cooler in my life.

[@midnightgunner9465]

Thanks for another great video

[@brettedward3035]

Thank you very much, I always had a friend do my major engine rebuilds, sadly he's no longer with us I feel that, with your step by step guide, on fitment of various parts, seals and bearings, I can confidently tackle a rebuild on my1983 XLX250R without missing anything

[@briangoscinak9725]

Hell yea thanks for making these videos... some people need the play by play

[@briangoscinak9725]

Will be following the rest of your project for sure!

[@Northunt]

Thanks so much man , it help me a lot!!

[@WeekendAdventureRides]

Hell yeah!

[@elJimjim]

Thanks a lot for this video, very well explained and shot, congrats.

[@ciros5572]

jajajaja no puedo creer encontrarte aca

[@user-rc8uc3hn3x]

Fantastic worker 💪 great description and learning optimistic clarifying best of luck bro I hope to talk with u

[@WeekendAdventureRides]

Thank you

[@savyourselffreedom2149]

Love your channel . Was the kick starter shaft seated properly. Keep up your channel its great

[@WeekendAdventureRides]

Yes after testing the fit with the side cover everything lined up so I gave it a crank and everything engaged correctly

[@mohamadjerade7660]

Please more of the xlr videoss!!!!

[@sanjaypradhan1719]

is their any solution for fitting slipper clutch on xr

[@christiandahmann3756]

love this video series! I personally have a 91 250L I am restoring. I am wondering, What stainless hardware kit are you using for the case???

[@WeekendAdventureRides]

Picked it up on ebay. Found a complete cover boltkit

[@mohamadjerade7660]

Hey man! I am watching this because i personally have an xr250 and the kickstarter is not getting back up when i kick it but you can pull it up easily and it kicks again. I think the return spring is broken, what do you think?

[@kashiefsmith5217]

Great video but do you have a video for the left side case?...I have a 95 250r and my shift lever is a bit shaky and I don't think it's suppose to be that way. It will be my first time fixing anything on my motorcycle and am eager to learn, I just need your help. Am from Nassau Bahamas btw! Thanks again.

[@WeekendAdventureRides]

The whole engine build is posted. Does the bike shift? You may just need to replace the output seal. Happy to help if I can! Cheers Kent

[@taggartknutson1640]

It seems that I'm missing my clutch lifter pin for my 86 Xr250r and I can't find one online anywhere. I was wondering if you could help me find one or find a picture of one so I can find a similar part from another bike. Thank you

[@WeekendAdventureRides]

22820-KT1-000 This is the part number. There is one available on ebay right now. 86-95 xr250r should all work.

[@aguilaraguilar356]

Whats up my friend. I got a question Where di you get the parts to fix the bike i am in México thanks

[@WeekendAdventureRides]

Most everything was sourced from ebay. I tried to put links to everything I use in each video in the description.

[@user-kg6ui5gn8y]

What holds the kick start shaft in? Mine has a broken tooth on the pinion kick starter gear on the kick starter shaft. I have the side cover off and all the clips and washers from the shaft and thought it should pull straight out but it doesn't. Thanks.

[@WeekendAdventureRides]

Attach the kick start pedal and rotate the spindle to release the spring. Once the spring is off it "should" pull out. Mine was quite difficult to remove. It's not being retained by any mechanism tho.

[@user-kg6ui5gn8y]

Thanks! I'll try that.@@WeekendAdventureRides

[@hunterleuenberger]

Did you tighten the lift plate still the bolts stopped?

[@WeekendAdventureRides]

Yes, and torque to 6-9 ftlbs. I used the honda service manual for all specs

[@johnbullens5781]

Hi I am just replacing my clutch. How many friction plates belong in a 1992 XR250r clutch?

[@WeekendAdventureRides]

6 friction disks and 5 clutch plates

[@alfonsoleoncontreras1433]

Necesito que los videos sean en español

[@WeekendAdventureRides]

es posible que pueda activar los subtítulos en español

[@anonymous175]

15:58 Hey what's the torque specs for the clutch spring bolts? (I found something in my service manual that says 86inlb) Or do I tighten the bolts snug to the basket?

[@WeekendAdventureRides]

My service manual says 6-9ftlbs for the clutch spring bolts.

[@anonymous175]

@@WeekendAdventureRides Great Thanks

[@gogaxis]

Hey there! There is an oil seal already installed on the inner side of right side cover on 17:35. If it is possible, please provide me with its number or dimensions. Cannot find it in catalogue, neither on one installed now. Thanks in advance!

[@WeekendAdventureRides]

I purchased everything through honda parts direct. (Just Google search) You should be able to find all the seals in their diagrams.

[@waynes.2983]

Did you forget to put the oil strainer in the case?

[@WeekendAdventureRides]

The strainer is in place.

[@mbeling1131]

my Motorcycle cant start, whats a problem?

[@WeekendAdventureRides]

That sounds like the problem... I can't do anything to help you with only that information, take it to a mechanic.

[@waynes.2983]

Pennies are not made of copper these days. They are only plated with copper.

[@WeekendAdventureRides]

Yes you are correct I believe they are made of Zinc but all the same they work just fine for not damaging the gears.

[@mohamadjerade7660]

Hey man! I am watching this because i personally have an xr250 and the kickstarter is not getting back up when i kick it but you can pull it up easily and it kicks again. I think the return spring is broken, what do you think?

[@WeekendAdventureRides]

It's likely the spring. Only way to know for sure is to pull the cover and have a look

[@mohamadjerade7660]

@@WeekendAdventureRides before it got ruined i was kicking it and it was at the bottom and i heard something break and it didn’t get back up. I am really scared to pull the cover off and ruin something😔

[@mohamadjerade7660]

Does the spring slip off or there is just no way ?

[@WeekendAdventureRides]

Part of the sprint clips into the shaft I'm guessing that's what broke. It's an easy fix just keep track of how everything comes off the shaft. Figure out what's broke then find the part number on an oem website and search the number online for the best deal.

[@WeekendAdventureRides]

Drain the oil before pulling the cover.