Toyota Japan Factory Tour - How Japanese cars are made

Toyota Japan Factory Tour - How Japanese cars are made?
Toyota virtual plant tour. 2023 Toyota Crown Cross production.
In this video, we will see every aspect of the five primary processes: stamping, welding, painting, assembly, and inspection.
Now, let's take a look at the production process.
Car manufacturing begins with the creation of doors, hoods and other body parts from large steel plates.
One car can use more than a dozen types of steel plates.
Steel plates are fed into the cutting machine, and punched into different shapes and sizes.
Punched steel plates are pressed into the shape of parts.
And it only takes three seconds, applying 1600 tons of pressure, to make the part.
From stamping, the shaped parts are then put together in welding.
It is here where the beautiful shape of the car comes together.
First, the floor, sides and ceiling are assembled; and as many as 4000 places are welded.
Welding is performed with high precision, because it greatly affects the car's stability.
The doors, hood, and trunk door, among additional parts are attached to the assembled body.
Then, with the human touch and visual check, an inspector confirms quality.
The paint process starts with a wash.
It's an important step for the preceding layers of paint.
The first step - is the primer process.
The body is dipped into a pool of rust-resistant paint.
Then, sealer is applied to steel plate joints.
Next, the collar body is prepared for the middle coat - while it's not seen, it's the care taken for this middle coat, that helps achieve a beautiful color.
The next step - is the top coating process.
Each cars painted one-by-one with its designated color. And finally, a clear coat is sprayed to add luster.
After the car body dries, inspectors rigorously check the painted surface.
The parts installed here, are made with the cooperation of more than 100 parts suppliers in addition to Toyota's own plants.
As many as 3000 parts are installed in a line more than half a mile long.
The doors are temporarily removed, to create space to work.
Interior components, such as electrical wiring, and the ceiling liner, followed by the engine, brakes, and other undercarriage components are installed.
Then bumpers,. tires,. seats,. windshield, and rear glass are installed.
Finally, the doors are reattached.
Once assembled, inspectors confirm, that correct parts are installed on a vehicle.
And then, look for any scratch or dent.
Next, inspectors check and adjust the lighting fixtures, gauges, and any unusual noises, then confirm the gas pedal and brake pedal for effectiveness.
Finally, inspectors confirm there are no oil leaks.
Only vehicles that have passed all of these rigorous inspections are delivered to customers.
All of this is done every day for each and every vehicle, shipped domestically, and throughout the world.
0:12 Stamping
2:15 Welding
4:33 Painting
7:25 Assembly line
11:47 Inspection and quality control

[@liferx4343]

My Corolla made in Japan has been the most solid car I've ever owned and although it's nearing 20 years of age, it's just like day one.

[@stendecstretcher5678]

Same here I have a 1998 model still good as new.

[@EkoPrasetyo-kn5cf-KNIFE]

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[@user-zb5ec2os9t]

Mine too. Japanese cars are the best

[@luisarashirovideo]

Same as mine. 2009 corolla here

[@user-dk8bo4iy6d]

How can I contact them? Is there a WhatsApp number or email?

[@GregGrude]

I just purchased a Crown Limited a month ago. I love it so much that I felt compelled to see where it was built (which I have never bothered to do before on prior vehicle purchases). Toyota employees should be proud. It is a fantastic car.

[@YamiPheonix531]

I admire the immaculate housekeeping in that Toyota factory. No grease stains, metal shavings/pieces, nuts/bolts, litter on the floor. Amazing.

[@robertesensee3494]

I work at the San Antonio, Texas plant and we have to do walkthrough of the area we are working and confirm it is clean throughout the day and make sure it ready for the next shift. Toyota takes the plant being clean and presentable very seriously.

[@YamiPheonix531]

@@robertesensee3494 You deserve much admiration too. Housekeeping is difficult, especially when handling many components of a vehicle with such tight tolerances where precision is so essential. I hope it ain’t too stressful of a workplace to upkeep.

[@robertesensee3494]

@@YamiPheonix531 Thank you for the kind words. We try to make the best vehicle possible and appreciate your support!

[@kjelds8850]

Just like any other factories 🤷‍♂️🤣🤣

[@blankasama]

Toyota's are so good!

[@williamjayaraj9257]

Simply a marvelous factory .

[@IandIKeepingitReal]

I always enjoy seeing these type of videos! Thanks.

[@mrbajablamps8663]

Japan is doing way better than America's auto industry. Better quality built new cars too.

[@luisarashirovideo]

Japan makes their cars in America. Japan invested in many factories in America and Mexico.

[@horationelson57]

Or, don't forget, cheap Chinese rubbish, only losers purchase!

[@juanshaftpatel7488]

no blacks

[@Nadir212Hamdullah-go5mm]

@@juanshaftpatel7488 😶‍🌫😶‍🌫

[@DailyFactsCar]

No surprise. Japan is the largest producer of automobiles in the world.

[@ferdinandsanqui1706]

Not now, 1n 2023, china is the no.1 car producer in the world, toyota is no.2 only now.

[@luzemmanuelluz5]

Not anymore...China is the largest car manufacturer now..

[@luzemmanuelluz5]

@@missplainjane3905 - So, what? It’s just a fact.

[@missplainjane3905]

@@luzemmanuelluz5 What else then ?

[@Saewa-tt5hi]

Good Made in japan

[@user-pu9pb2tq4u]

Toyota the number one

[@michaelbailey4164]

And that my friends is why i drive a Toyota :)

[@chrisa.8175]

That is why Toyota built in japan is the best. Those folks value quality over money, union or going home.. they will put there life on there work.. not any American! Lol

[@tylerm6352]

what a glorious process

[@danielwilson2086]

Awesome to see!

[@CarsBOOM]

0:12 Stamping 2:15 Welding 4:33 Painting 7:25 Assembly line 11:47 Inspection and quality control

[@ioanbota9397]

Really I like this factory

[@tonystark-yb7l]

True👊🏼💪🏼 nothin beats cars made in japan literally instead of their satellite branches worldwide...

[@lesterbaroody4836]

I love japan

[@YoniMan-sm8qn]

Hi Toyota company your car is beautiful please give me the new high roof as a gift I love it. Hicae

[@lasanpeiris492]

Good job

[@Mass-jab-death-2025]

It is a good thing that massive carbon emissions from manufacturing in Asian countries has no effect on the environment, whereas if we did this in western countries the world would come to an instant end.

[@mojavedesertsonorandesert9531]

😂😂😂😂👍🏼

[@TimBorg]

like how its the BZ4x... some people don't even believe that Toyota is making them

[@chibuzopeace8254]

I think it's nice

[@bernardoomar]

And the irony is that the father of quality was an American Edwards Deming that helped revolutionize quality in Japan. The old proverb: No one is a prophet in their own land!

[@waqastahir7740]

And that is yours Mr. TOYODA ❤❤

[@allymsafi1716]

How can i export vits from you to Tanzania

[@briankonzonie8113]

I saw the new Alphard 2024 in all of the sides i see a beat cheap plastics maybe in the next generation of the Alphard make all the sides look luxurious 5:00

[@Akbal-mq2cd]

The toyota car is good for used. I have idea to create a new design for signal lamp using .

[@sabirrathee6815]

how to visit this factory?

[@jaycollins9155]

I have a 1992 22re factory hilux 2wd nothing special wirh over 500k on it.

[@melvinjohnson7033]

Workers here are professional and take their jobs seriously unlike incompetent UAW "workers".

[@michealsmaan658]

I hope to see a giant Toyota factory in Egypt

[@John-qh5nz]

Opinion

[@sharptoothtrex4486]

I think my Dark Blue Toyota Prius with Tesla AI Self driving technology makes my car a great one to have for everyday driving even for special needs and disabled people.

[@wrangler10]

Very bad mistake that Toyota decided to move car production on Turkey

[@meshackmasia1490]

Maybe is because of there is volcanoes always in Japan.

[@rezaghaedi3072]

MADE IN JAPAN

[@mojavedesertsonorandesert9531]

And here we see why I don't buy Ford, GM, Huyndai, Kia, BMW, Mercedes, Volvo, Chrysler, Stellantis, Fiat. Only Toyota, Lexus, Subaru, Honda! 👍🏼

[@chrileid]

Honda Mitsubishi Mazda

[@nyken2940]

If you watch this video, you can see that the videos of the production process at Xiaomi and BYD factories are fake.

[@MarceloMatos-zb7xt]

❤❤❤❤❤❤❤❤❤❤❤❤❤❤❤😂❤❤❤❤❤❤❤

[@roconnor01]

Not a single overweight worker.

[@williamboyle8918]

Cause they only get a 3 minute lunch break. In a 12 hour shift.

[@SakeerSakeer-kw8xb]

Job vacancy

[@stockholm3976]

Turn off music

[@jersey00scraps]

It's like watching a porno flick lmao

[@seimichaelmotocartips3052]

Defective Transmission Automatic Fortuner 2017 model

[@EPaozi]

Peu de chances que votre Toyota soit fabriquée au Japon !!!!! Cette production japonaise est devenue marginale par rapport à la production mondiale (en valeur et en unités). Si quelqu'un a des statistiques vérifiables...qu'il les publie

[@alleluiamichel]

Ma Corolla Hatchback 2024 récemment acquise a été fabriquée au Japon, tout comme la précédente.

[@fezabaydur2821]

Music is annoying

[@rashidminhasbhatti9618]

No shower test...why

[@caifengdu1794]

My TOYOTA YARIS is very very good (⌒▽⌒)