Cement manufacturing Process | How to make OPC & PPC Cement by Kiln Dry Pyro-processing system

Cement manufacturing Process | How to make OPC & PPC Cement by Kiln Dry Pyro-processing system;
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This video is only for education purpose.
Mr. JK Singh has rich experience in cement plant project designing, operation & maintenance of equipment, etc.
Email-ID for any Technical Guidance & support : [e-mail]
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Following process is made for making OPC & PPC Cement;
1. Quarring
2. Lime stone Crushing (Size from 1500 mm to below 75 mm)
3. Limestone stacking & Reclaiming (Homogenization Process)
4. Raw mill Grinding (Size below 75 mm to 212 Mic 1to1.8% Residue, 90 Mic 14to16% Residue)
5. Pyro-Processing (Kiln, Cooler, Clinker Silo)
6. Coal mill Grinding (Size below 50 mm to 212 Mic 1% Residue, 90 Mic 12to14% Residue)
6. Cement mill Grinding (95%Clinker + 5%Gypsum size below 50 mm to 90 Mic 1% Residue, 45 Mic 10 to12% Residue, 3200 Blaine)
7. Packing plant (8 or 16 spout packer) & dispatch
Cement is typically made from 95%Limestone (CaoCo3) and 5%Laterite (Fe2O3), Clay or shale, Red mud, etc. These raw materials are extracted from the quarry crushed to a very fine powder and then blended in the correct proportions.
This blended raw material is called the 'raw feed' or 'kiln feed' and is heated in a rotary kiln where it reaches a temperature of about 1400 C to 1500 C. In its simplest form, the rotary kiln is a tube up to 85 metres long and perhaps 6 metres in diameter, with a long flame at one end. The raw feed enters the kiln at the cool end and gradually passes down to the hot end, then falls out of the kiln and cools down.
The material formed in the kiln is described as 'clinker' and is typically composed of rounded nodules between 1mm and 25mm across.
After cooling, the clinker may be stored temporarily in a clinker store, or it may pass directly to the cement mill.
The cement mill grinds the clinker to a fine powder. A small amount of gypsum - a form of calcium sulfate - is normally ground up with the clinker. The gypsum controls the setting properties of the cement when water is added.
#CementmanufacturingProcess #Cementplant #Rawmill #Kiln #Cementpdm

[@rohitkumarnishad9890]

Bahut behtrin tarika se Samjhane ke liye Thank you Sir 🙏

[@dikeshkurre6869]

Actual plant view ke sath sath smjhane se achchi samjh aayi. Shukriya.

[@rockstar55142]

Sir bahut Acha video banaya aap, Acha information Diya aap, thanks a lot

[@baranirajan7293]

Excellant ! Complete cement productions explained here👌 with all processing videos👏👏👏.

[@nikhilrk8563]

Sir, I'm really happy after seeing your videos you just explained the content neatly & cleared most of my doubts.... Thank you thank you so much sir

[@gouravpatidar2064]

Nice explanation about whole manufacturing of cement

[@pravinwankar7515]

Thanks a lot sir for sharing cement manufacturing process..It's great VDO

[@praveencarpenter1648]

Nice sir ... Bahut help hua he

[@renupandey7179]

Great knowledgeable video thanks for posting....

[@Oldisgoldsongsrk]

Thank you very much for cement manufacturing processes

[@shashankjain2194]

Very nice, you are the good explainer

[@nakul921]

Well done sir, got motivated seeing this video

[@ssingh8209]

Very nice presentation 👍

[@rishvpatel2325]

Thank you for very Informative video.

[@rajansingh6347]

Very good information got from you sir I liked your video very much.

[@rajubhatnagar4991]

Excellent information by Excellent Person 👍

[@mandanbhaimakwana43]

Very nice video and best information...I like 👍

[@aiwajbeswa4674]

Excellent information, appreciated

[@UttamKumar-kd9fc]

Very well explained👏👏👏👏👏👏👏👏👏

[@sivasankarr6823]

Very interesting presentation 👍

[@hakimali1810]

Excellent work

[@user-ue2kq3ip2h]

excellent information in simple way

[@sahilchoudhury.8383]

Sir, apna itna mehnat kiya🙏🏼👏like tho banta hai😌👍

[@Aatif1989]

Very interesting and nice meeting

[@Techatul]

Very useful sir...

[@ashishnavait3507]

Hello sir Can you make video regarding flame momentum, and explain basic concepts

[@rawatmangusinghbahroth5703]

Thenks J.k.singh very helpful prson

[@Ayyannadandoti1987]

Thanks for Information sir. I am working in ACC Cement company in wadi Karnataka

[@shivkumarkadam3469]

Very nice vedio sir, but I want to know how much time it take in industry form crushing process to packing or what is schedule of Cement industries . It may be also depends upon the size of units but on average how much time.

[@praveenbhardwaj2182]

Best video sir Thank you so much for this video

[@CasparRoofingChannel]

Wow. Excellent

[@Mycemcement.club.heidelberg]

Very good information for local people

[@rupendrasahu221]

Very very thank you sir 🙏

[@yashrajput9516]

Sir yeh video bahot accha hai bahut help hui hai hamari thank you sir .... Aap aise hi kamiyab hote raho ham apke sath hai 🙏

[@yashrajput9516]

😎

[@md.idris651]

Vry helpfull

[@dudaramlilawat3620]

Very nice and great presentation sir 🙏🙏🙏

[@margaret9189]

Good information sir thank you

[@Bluewhhale]

Great video 👍👍👍

[@Vishal-vlogs-space]

Sir please share the knowledge of different powder castables used in cement factory and area of application

[@RajeshKumar-cf3dw]

Very good efforts 🙏

[@farazahmad6076]

Very helpful video

[@hafeezjamali2994]

nice sir knowlegable

[@pramodjoseph6107]

Thanks for letting me know how it is made

[@abhayhomeplan1994]

Subscribe,like,comment kar diye

[@Manzoor319]

اچھی ویڈیو ہے

[@dalvirsingh6342]

Good information 👍

[@harbhajansingh3812]

Maja aa gaya dear

[@jyoraj888]

Good information

[@powchalungrongmei923]

Your video is useful sirji thanks

[@divakarsoni5119]

Sir My Self Divakar Soni I studied B TECH (CEMENT TECH) 5th Sem. in AKS University satna MP

[@RAVISINGH-xd5zf]

Good afternoon sir, I also want to take admission in Diploma in Cement technology. What is procedure ?

[@vijaysoni1898]

My self vijay soni I student B TECH ( cement Technology) from AKS Univesity satna

[@dikshagcggscbjdgdjgysoni7240]

Thank you so much sir

[@cementpdm]

Thanks

[@apnoLilamandha61]

Cement despatch ke liye phle di yani delivery invoices banti hai or last me ewybill hota h ...

[@hitu_123stories4]

Great sir ,your vedio is very knowledgeable. Sir I want to know how to make expansive mortar for rock demolition,.or rock cracking agent, can you help me to give knowledge and idia and process of making expansive mortar for rock cracking

[@cementpdm]

Ramesh Ji, I will make video over your point. Thanks

[@kicchaeditor5150]

😇😇👏👏👏

[@owaidani]

Thanks a lot for sharing the knowledge. We are planning to buy a second hand Cement factory soon and we found one which was manufactured in 1986 by German company. Is it OK with this old model or we better go for a newer version if the process is different. Also, if our requirement is 20000 to 30000 bags(50kg) per day, so which tpd capacity should we consider ? Appreciating your feedback.

[@cementpdm]

Email: [e-mail]

[@barbarasingh8708]

great information ,we r thinking of getting this in guyana ,how much does it cost to setup in guyana

[@ajaybatra2024]

@@cementpdm hi how are you Mr Singh Jaypee mein work kar रहे है आप या फिर कहीं और मुझे 📞 kariye

[@sss3s867]

if you get reply ans shsre with me please

[@riazkhattak4704]

Excellent sir Sir g machinery function k bare me b video bana lia kare ka machinery k kam se jankari ho sake sath hi CCR operations must ha sir. Thanks

[@prabhakardhar1379]

fantastic video sir

[@cementpdm]

Many thanks

[@mayurireddy8196]

Amazing opc poc cement manufacturers

[@BhanupratapSingh-ni5wm]

U take so much time sir for small topic.

[@harbhajansingh3812]

Weldon dear kirne sal ka experience he aap ko

[@sanjeevchaliha2033]

Perhaps, you know what I want to say.

[@vivekkumar-py6kp]

Can you explain what is sieve and residue??

[@ronakshah4791]

Sir roller press ka shaft shear hone ke reasons bataye please.!!

[@cementpdm]

Low L/D ratio and iron prices coming in clinker

[@successacademy3854]

Great sir ji 👌❤️🥰👌🙏🙏

[@sanjeevchaliha2033]

BK ARORA Sir, did great job in Gotan and Bhandari Sir in Khariakhangar for Birla in 90's.

[@bpwc5440]

Good sar thanks Jay kishan jindabad Jay javan vigyan majador Jay media swatantrata senani Jay Bharat s s saini contactor

[@bipindahiya4379]

Gm sir i like you this video

[@premmeitei8145]

Would you help me out if I would need to install these machines to a new factory here in Manipur??

[@cementpdm]

Sure, Please pin me on my whattapp number.

[@premmeitei8145]

@@cementpdm kindly whatsapp me at [phone]

[@sanjeevchaliha2033]

Good question

[@shaequrrahman1133]

knowledgeful video

[@cementpdm]

Many many thanks

[@amarprakashdwivedi5386]

Nice

[@ravindrakamble508]

Sir sailo offreting bareme bhi batavo video dalo

[@vijaymishra4261]

Quite informative video Addinv a process flow sheet in the beginning will make it dven easier for layman to understand

[@cementpdm]

Thanks for your valuable comment.

[@gauravtare426]

Grateful informative video 📹 I like video👌 comments from k.tare 👍

[@ssingh8209]

Congratulations

[@SohilShah_Melodyman]

Very very informative and very well explained!! Thanks for sharing! 🙏✨

[@amitkumar-ft7st]

Hello Sir good morning ,my self Amit kumar chaurasiya I like your video cement manufacturing process👍

[@cementpdm]

So nice of you

[@debnathmondal8744]

Deep Pan conveyor Proses

[@krs7358]

Sir in this u said we use shale/clay &red mud as well as raw material but u have not mentioned where do we mix or use them? So if we use them what are it's chemical compositions?

[@krs7358]

Can I get a reply for this?

[@dikeshkurre6869]

Good question KRS. Sir please reply to this question

[@laxmantiriya5342]

Thanks Sir, mujhe iron raw materials crushing to loading dispatch tak kaise hota hai. es bare mei details se bataye Sir

[@reheberali1869]

Great knowledge

[@vigneshwarip1995]

Where does the limestone come from? And will this lime stone quantity decrease later?

[@freedomfighter8774]

If you need lime stone .I will supply kindly contact me.

[@vigneshwarip1995]

@@freedomfighter8774 okay sir, thank you for your reply

[@urmilasuryawansi4957]

Sir i see your cement manufacturing video in you tube i feel good but i want say to u that you give me compressors air use in cement plant

[@cementpdm]

Sur Urmill Ji, I will make video over compressors in detail overview.

[@manyikas]

Compressed air is used for fluidizing - making material move easily especially cement in silos when packing, and other powdered raw materials. Also used for other machines which require compressed air eg jack hammers

[@praveencarpenter1648]

Tq

[@saurabhmishra8961]

Ball mill ki close circuit ,open circuit par ek video banaye

[@cementpdm]

Sure saurabh Ji.

[@babuleshtiwari8252]

Kha pr hai sir

[@abhinavanand9255]

Bhai plant setup krne me total kitna lagat aayegi?

[@metanoia7874]

We have lots of clinker sell by star cement what can I do with it can I start mini cement from clinker

[@vaghelanarendra2077]

Hey sir if I will work in cement plant industry like ultratech Then where my experience will work in other mechanical sectors

[@vaghelanarendra2077]

Please replyyy

[@vaghelanarendra2077]

Your video helps lot And by your knowledge and speech I think that yu are the engineer of that plant,because only theoritical knowledge person can't explains like this

[@cementpdm]

Dear Vaghela, You can work in Aluminium & steel plant also. But Cement plant is a broad area, Need no chance..Thanks

[@Dharma1267]

@@vaghelanarendra2077 hello

[@ytecgaming6115]

Excellent sir, gas analysis required sir

[@dial2dust16]

Hello Sir.... ek cement factory se nikalta hua emissions se kitne duur ka area affected hota hai ?????????

[@cementpdm]

10 km

[@hassansafwan8300]

U are gud

[@monsterbikers3025]

Sir Agar main cement manufacturer company kholu to benefits Sahi hoga ...???

[@veereshbiradar9598]

Super sir 👍

[@lubnazeer-cb8ds]

Any performence improvers at cement mill weighfeeders?

[@sreeni0867]

schenckprocess

[@subhashrajbar5325]

Very nice sir

[@freedomfighter8774]

We have lot of mountain for lime stone and zypsum and we would like how much cost of machinery and plant area requirements.

[@cementpdm]

It depends on capacity of plant..

[@officialmeharengineerin]

Hi

[@alphamathematics6313]

Very nice

[@saleemt6276]

Sir i am stacker & Reclemer opereator 6year experience in vasavadatta cement factory sedam gulbarga karnataka

[@freedomfighter8774]

Ask you cement factory if they need lime stone and zypsum...

[@purohitjaydeep3977]

Needful information covered...Nice👌👌 Sir , Requested to please share to us information regarding NOx and other gases producing during kiln process and how to reduce it.

[@cementpdm]

Sure

[@ramsumeryadav5661]

Cement quality test process ki video bhi dijiye

[@dablookumar7643]

Good

[@syedmuhammadkhizar6540]

I am Living Pakland cement factory Caloney

[@Lufihindi2M]

Thank u sirr

[@ZahidHussain-cd2ul]

👍.....from Pakistan...