Complete R32 Engine Rebuild for Boost ~ VR6 Turbo

In this video we complete the R32 engine rebuild. This is a vr6 engine rebuild with a head gasket spacer to add boost. The R32 will get an HPA Turbo kit with a target of 500WHP. Today I will show you how to install cams, cam adjusters, a cylinder head, head gaskets, head gasket spacer, timing covers, thermostat housing, water pump, accessory bracket and MORE!!
MK4 R32 Engine Parts Guide ~ bit.ly/3x54ABf (thanks to @Deutscheautoparts)
How To Properly Time and Install Timing Chains on an R32 VR6 ~ • How To Properly Time a...
How To Properly Time and Install Timing Chains on a VR6(12V) ~ • How To Properly Time a...
Assemble VR6 engine block ~ • How To Assemble an Eng...
HPA Compression reducing kit ~ bit.ly/2UDrXne
R32 Turbo Kit ~ bit.ly/2TezxV6
Upgraded Valve Spring Kit ~ bit.ly/35XPgdT
Complete Parts list for this engine rehab ~ bit.ly/3x54ABf
Beauty Washer Kits ~ zealoushardware.com/products/...
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~~~~TIME STAMPS~~~~
0:00 Intro
0:23 Head Gasket
2:43 Head Gasket spacer
3:20 Head Gasket 2
3:49 Torque Cylinder Head
7:53 Front Crankshaft Flange
10:14 Front Crankshaft Seal
12:13 Lower Timing Chain
12:46 Lash Adjusters and Rockers
13:03 Cam Shaft Installation
15:39 Cam Gears and Upper Timing Chain
17:14 Lower Timing Cover/ Rear Main Seal
20:42 Upper Timing Cover
23:09 Timing Chain Tensioner FAIL!
25:15 Accessory Bracket
27:27 Thermostat Housing Crack Pipe
29:51 Water Pump
30:50 Oil Filter Housing
32:00 Power Steering Pump
32:32 Exhaust Studs
33:14 Header Test Fit
33:48 Valve Cover Test Fit
34:16 SURPRISE!!!!
36:19 A Happy Charles
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Basic hand tools ~ amzn.to/2GnjF7K
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Torx Sockets ~ amzn.to/2pL0SfL
~~~~ Playlists ~~~~
Humble Mechanic Podcasts ~ • The Humble Mechanic Po...
Project White Wookie ~ • MK3 VR6 GTI Project Car
Failed VW parts videos ~ • How VW Parts Fail
Tool and Product Reviews ~ • Tool and Product Reviews
How To videos ~ • How To Fix Your Car
MK1 VR6 Swap Videos ~ • VR6 Engine Swap MK1 Ca...
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disclaimer:
The content of this video is available for informational and educational purposes only. It is not intended to be a substitute for the professional advice of a mechanic who has personally inspected your vehicle, nor does it create a relationship of any kind between the Humble Mechanic and you. Every situation may be different, and the Humble Mechanic does not make any warranties, whether express or implied, as to the accuracy, fitness, or applicability of the information or automotive parts portrayed in this video to any project and makes no guarantee of results. The Humble Mechanic and any sponsors of this video will not be liable for any damages related to personal injury, property damage or loss of any kind that may result from the use or reliance on this video and/or any automotive parts represented in this video. You are using the information and automotive parts portrayed in this video solely at your own risk.

[@HumbleMechanic]

If you guys dig this video do me a fav, and share it up. It means the world to me. :) Also, I can't thank Paul(shopdap.com) for helping put this parts guide together for us. bit.ly/3x54ABf This is something that will be an amazing resource for a long time to come!!!!

[@stephenprice7502]

Damn, you edited it from the feature film length 2h video. Much sadness, but will still be an awesome video!

[@HumbleMechanic]

@@stephenprice7502 HAHA trust me this is better. LOL

[@jameshaulenbeek5931]

Box office hit!

[@welliguess8927]

WOOHOO You got it

[@dmbworks8094]

i will be getting to do this to my vr6 next year, thanks for the videos

[@chriscarrillo936]

I’ve never clicked on a video faster in my life

[@kylefleming1412]

Agreed, been so excited for this video!!!

[@idontlike.4881]

I clicked 3 hours later... ...like now.

[@juniorsig34]

If that ain’t soooo true!!! 😂

[@lucienl9465]

VR6+ turbo = instant click

[@brucepeters5100]

Me too. I could not wait for this video.

[@ca11mestephen]

The man, the myth, the humbled mechanic

[@michaelskinner896]

Such a complex engine design, but I'm always impressed by your knowledge.

[@spicysnowman8886]

You should see some of the German v6s and v8s, they have so many chains and thingys you can't even count them.

[@hadiskamberi8414]

Can't wait for this engine to be alive🔥🔥

[@HumbleMechanic]

ME TOO!!!

[@imola20th3850]

Rebuilding my r32t right now! Your videos have helped me countless times over the years! Can't thank you enough man

[@laalaa99stl]

35:28 (Tuco Salamanca) Tight! Tight! Tight! 😁 13:52 I love it! Now I wanna add a head gasket spacer to my BPY to convert it to non-interference and avoid timing chain slipping incidents. Forever!

[@madman__]

35:23 that evil "I've created a monster" laugh 🤣🤣🤣👌🏻👌🏻👌🏻

[@Naxolorca]

14:53 you tightened the same bolt twice 😱

[@HumbleMechanic]

Lol ;) you found one of a few Easter eggs. Not sure if you guys notice I drop a little thing like that in every video to see if you catch it.

[@AlessandroGenTLe]

@@HumbleMechanic Ah, so it wasn't just my impression! You also "forgot" to tight upper 3 or 4 timing cover bolts apparently :)

[@altinrragomaj]

I can't wait to hear this engine start for the first time

[@HumbleMechanic]

Me too!!!

[@coffeebreakstudios]

That torque wrench has one of the most satisfying clicks I've ever heard my lord. Also cannot stress the seal part enough, I had to redo my B5 rear main 3 times because of the lip catching 😭

[@lectric255]

These are easier with the sump off, nothing worse then redoing a big job, I feel ya ❤️❤️

[@ItsNotaPhaze]

I loved using the HPA R32 in Gran Turismo 4 when I was a kid. What a blast from the past

[@OJ4Sure]

...minus the connecting rod bolts 😂😂 Absolute fact!

[@anonymic79]

This is what I like, adding additional points of failure for no reason. A set of low compression pistons surely isn't as good of a solution for a boosted engine as 2 head gaskets. Well made, well designed pistons won't be weaker than stock.

[@HumbleMechanic]

It’s almost like there is more than one way to do things.

[@anonymic79]

@@HumbleMechanic There definitely are, but 2 head gaskets is beyond the pale to me, especially for a boosted engine.

[@davidsawyer1599]

9:24 Always.Always the recommended method by the top engine builders.

[@jp2246]

Snuggadoo

[@dicknodnfs]

I used to say this about the Mitsubishi and Subaru guys, "a turbo the size of a manhole cover". Fantastic job.

[@johnmoser2689]

This is your best show ever... my Corrado has been wanting you to show me this

[@jrkaz6070]

Hey Humble❗😁❗Im FINALLY doin the re-build on the GrayWookie.Just wanted to say that I would not dream of attempting this without your awesome,informative vids💣🧨💥❗Please keep them coming🙏🙄🙄🙄Thanks a million.Ill let you know the end results.Btw,pulled the trigger on the TT street cams.😁

[@JasonLuther1]

I despise these unreliable/overly complex engines but I'm so fascinated by them at the same time. Good stuff

[@zahimiibrahim3602]

Nice video. I had my Mk5 R32 engine fully rebuilt including the timing chain replaced 3 years ago after 250k kms on the clock and since then driven it 30k kms as my weekend car. This engine is so sweet running with proper maintenance. I hope to drive it another 250k kms.

[@LA-vd3ls]

What did that run you?

[@jameshaulenbeek5931]

So freakin cool! This has been an amazing build to follow you along on. Really awesome to see it coming together!

[@azariayehezkel9064]

I sit as if mesmerized. You're like a master mechanic preacher.. sitting all day and see yours videos

[@AP9311]

Last two videos of the timing and the engine build you did is a box office smash success!! 100/100!!! I love every aspect of your explanation and steps of your build! I get it totally! I'm enjoying it alot, Charles! You rock man!

[@daviskots8819]

Feels like Im watching a Bob Ross video. Happy little cams

[@sevytech]

I can watch your videos over and over man! I like the way you explain things with calm! Thanks a lot

[@ragnarironspear1791]

That's a thing of beauty 😍

[@HumbleMechanic]

Thank you!

[@moustachio334]

The VR6 is a special special engine I’m so glad you have these videos. I’ve always wanted to learn their inner workings. I’m a huge Honda guy especially for the F series 4 cylinder but I love that VR6 sound and response

[@crabmansteve6844]

VR6 is my favorite engine in a VW ever, especially a Scirocco. The coolest VW to ever have graced the land. Regarding parts that may not have to be replaced, I have a terminal case of "While I'm in here" and it makes me wonder how much money I've spent over the years that may not have been necessary. The upshot is that I have never suffered a major breakdown.

[@frankbiz]

That engine is amazing looking! Doing an incredible job in every detail. Looking forward to seeing the continued progress. 👍🏻

[@abdellahabouzaid1377]

يحب علينا أن نبذل كل جهدنا من اجل معرفة ولو القليل من الميكانيك خاصة أن الشركات المنتجة نتوجه داءما نحو تطوير صناعتها في حين بعض الأمم يطعنون في تركيبة تلك المحركات بسبب اقتناعهم بإصلاح المحركات الكلاسيكية كل الاحترام إلى كل ا لميكانيكين الذين يدقنون أو يؤدون عملهم بإخلاص وتفاني

[@redgti81]

That valve cover is BALLER! Great video, I love your work.

[@sursomsatan1225]

Detailed video, timestamped, clear information. 10/10

[@crispyone2564]

I love how happy you were at the end. I felt that

[@busslayer4790]

When you got to the turbo install, your excitement reminded me a little bit of that train foamer guy. 😂 I'm excited for you too.

[@coucouj2781]

Perfect timing :) Exactly when I needed it :) More vr6 content please!!!!

[@blairguinea6811]

Yeah man I love your channel, its great watching and listening to someone who REALLY knows what they doing and talking about, you are the boss Sir, thank you

[@ocdpvw1]

Charles, it’s coming together and looking so good! Watching these videos really puts into perspective the length of detail you’ve put into the build and while it would’ve been awesome to see at wookies the wait will be worth the effort! Congratulations on not only saving this wookie, but taking it next level.

[@HumbleMechanic]

Thanks dude!!!!

[@dieseldiesel9292]

Beautiful engine and I love the purple accents. Makes me want to put an engine together.

[@corradokid90]

Looks beautiful Charles.... Can't wait to see it in the car. Keep the AWESOME VW content coming

[@eurogeistmedia]

in the process of purchasing a mk4 r32 and your channel is gonna be my saving grace. i watched your channel before while i had my 2.7t swapped b6 s4 but now im even more invested. you’re awesome man🤟🏼🙌🏼 keep doing good man!

[@Vexman2200]

That engine is beautiful, talk about goals. I have started a small portion of beautifying my 3.2L to that degree

[@956Sparkys]

I would be exited as hell if I came this close to a project. Anxiety off the roof, to the point I would probably not be able to sleep. Just thinking about the things that are still pending, wanting to finish everything as soon as possible. Great job and I want to thank you for replying to my email. Awesome job and hope u get all the support u deserve

[@Kn0bby]

Cracking video! Can’t wait for the next update! We love an R32 here in the UK!

[@drew10981]

Watching you put all of this together brought back memories of when I did the chains, guides, & tensioners on a 12v 01.5 GTI VR6. My first time doing anything involved with the block, and holy crap was that a job and a half. Mostly solo. Obviously this is much different of an engine for many reasons, as is this job starkly different from mine, but seeing how it is you put all of this together made me think of all the little things that I could have done better. This is a great resource, especially as these cars are getting to the age now where a rebuild of the block would be a huge benefit to bring back another 15+ years of life. As I've said before, you're a huge asset to the VW community and we thank you for all that you do Charles.

[@Jdmorris143]

Where has this video been my whole life? Great job Charles.

[@brokeboisentertainment8525]

I'm buying a VR6 Mk4 GTI tomorrow. This is probably the third time I've watched this video and lemme tell ya, if you teamed up with Chris fix, donut media, and mighty car mods, y'all will take over KZbin. Hands down I absolutely love your videos. Just as I'm about to think of a question, you answered it. Don't change a thing about your channel because I absolutely find this fantastic and entertaining. When my friends heard about this channel, our faces lit up like we just struck gold. I honestly can't wait to really wrench on my new car and I hope to meet you sometime at a car festival so I can personally thank you for simplifying my questions.

[@skyty0]

I highly recommend getting those headers coated in jet hot! I coated the headers for my FR-S because they're known to run particularly hot and I now have cooler engine bay temps than some of my friends with fully wrapped headers. It also looks suuuuper clean lol

[@amoore2798]

Loved this video it made my choice of rebuilding my 08’ R32 engine. This engine is coming along beautifully. Can’t wait for the installation and the finished product. Keep up the excellent work.

[@spicysnowman8886]

Update?

[@blainejacob1]

I could watch these videos 24/7 and be content with life. 👐💯

[@Joe-vw7sr]

I don’t know much about cars whatsoever, so seeing an engine with those offset cylinders like that blows my mind

[@AdammP]

She's a beaut, a joy. And a Bonnie forever! What a build man you're grilling things left right and center here! 😍

[@98f5]

these are such beautiful engines.

[@stephenprice7502]

Yessss!!!!! I’ve been waiting for this one. 😎

[@Tomas-tx6lq]

Best videos to fall asleep to

[@McHighler]

I really love these kind of videos so thank you for posting it

[@glennlozuke268]

Excellent content Charles as always. I can't wait to do my VR6 swap into my mk6 golf chassis.

[@longlegsescueta2335]

Youre so meticulous given the budget you have for that project. Love it 🥰

[@loganloechel2483]

your my favorite car guy on youtube. love the vw content. i wish you had more time to upload i check for vids everyday.

[@mjbooysen6500]

I love the purple it looks insane 💪🏼 thanks for you content Sir you’ve tough me a lot

[@biblestudy8720]

I like that you put new hardware every time you can.

[@tomwhit1982]

Ive just realised if i ever did videos like this id be panic singing every time i put seals on. I was doing it in my head whilst you were fitting them 🤣. Awesome vid as usual. Cant wait for the finished car 😍

[@edgiraldo3268]

Looking sweet! Good to see your back!

[@nitronamous]

Definitely as excited for this project!!!

[@MrCthur]

Always good to see a happy Charles.

[@tonymorrison5942]

Awesome. Looks really good. Can’t wait to see more

[@danielmiller6983]

Man great video, and such a solid build.. definitely my favorite engine

[@christopherrogers008]

dam yet again humblemachnic has me learning something new . i love your work . i learn something new everyday

[@serdiegito]

I want to bring my R32 to your garage now! Let's do this! Amazing video, keep up to good work!!!

[@billmcdonald2436]

Such a beautiful engine

[@fortitudevalance8424]

Your videos are beautifully put together. I wish I discovered you sooner.

[@danjordan1979]

A fascinating watch! Thank you. 👍

[@edmi1420]

Nice job 👍 as always fun to watch

[@blower1]

Damn, that is one awesome looking setup. I enjoyed this video and am excited to see this bad boy running!

[@s4arerrac]

That’s a cam cover or cylinder head cover bro. Let’s not mislead the people who are learning. I love this build.

[@HumbleMechanic]

What did I call it a valve cover? Let’s not get caught up in pointless debate. While you may be “right” automotive speak in the US calls this a valve cover. It’s like engine vs motor.

[@volronrusso]

I’ll probably never own a vw but watching you rebuild engines gives me a weird confidence when I eventually rebuild my Miata engine.

[@timofeibenderkarakas4650]

Dream Job! I had vw golf mk4, 1.8t about 500hp assembling entirely by me, plus reassembling from fwd to awd! It was great!

[@sonymao1]

It looks awesome can’t wait to see it running

[@fanwlkr]

That is a real work of art right there, great work. Being a dusty mauve guy, I sure like the look of it. Can not wait to see how that fits in the bay ;)

[@jimkienholz9905]

super helpful video. I just bought an 02 gti vr6 that needs a new motor. I will be building one for turbo. super helpful.

[@lxfguits]

Love the purple and love that wastegate design.

[@SC0TTRS]

Work of Art!

[@matthewmohri9990]

Nice. Purple and Red, just like Revan.

[@269Garage]

I have the HPA setup with the OEM head bolts they supplied. I had the same concerns initially, but after many hard pulls the engine is still happy.

[@sonsrc1326]

Looking Sweet Mate nice job 👌🏻👍🤜🏼

[@grand04gt]

For your oil filter housing i agree and would not buy a new one or powder coat it but i would just use a metal polish with a foam wheel on a dremel or drill and just clean it up a bit. Love the build and everything your doing and cant wait for the finish to see you enjoying the fruits of your labor

[@desimation]

I have a modestly motivated atlas 3.6v6, a video about adding some spirit without compromising my warranty would be lovely.

[@jayburrell]

Great video that engine is looking awesome👍

[@wildwolf3938]

I wish I had one. What a beautiful engine.

[@PhillyDee215]

This build is gonna be👌👌👌

[@Javi_Arroyo]

I love my golf!! Awesome Channel 🖤🖤🖤

[@lyndonhudson5859]

You're a magician Charles!

[@joshbates6339]

That purple looks amazing with the black

[@teemill450]

Beautiful Motor

[@chriscooks9850]

One of the best videos I've ever watched. Really inspires me to carry on with my vw project

[@HumbleMechanic]

Thank you!

[@69bock69]

Looks so good 👍

[@kardecsanchez8132]

Holy big turbo!!!! it's look awesome 😎👍👌

[@daytoncorl271]

Can’t wait to see this thing running

[@KurumaDesigns]

Man that looks sick

[@fashionstreet1]

This guy is a master tech!

[@jp2246]

Yeah, this build is awesome 👍

[@EuropeanAutoRepair]

I put together a 04 r32 track car for a friend and just pieced together a turbo kit for it. Engine has stock internals with head spacer, I'm in disbelief how reliable and powerful that car is, it has been driven hard on tracks for years now with no real issues. I'm a vr6 turbo fan now