cutting helical gears

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LSCAD

LSCAD

Күн бұрын

Пікірлер: 301
@henrypostulart
@henrypostulart 3 жыл бұрын
4 minutes in and I’m already blown away by your intense, excellent production values. I was a professional video editor back in my youth. I know of which I speak. Well done! It’s not necessary for every machinist to aspire to this level of quality, but it’s a joy to watch. Thanks for sharing.
@prof-rieg
@prof-rieg 3 жыл бұрын
Thank you very much - very kind of you!
@maazmughal7733
@maazmughal7733 2 жыл бұрын
T t. Tt t
@joycethomas8868
@joycethomas8868 4 жыл бұрын
As a retired machinist with 46 years experience, I must say.....nice work. Thanks for the video ( I watched the whole video) from Akron, Ohio, USA
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much -- and greetings to the United States!
@robbiegarscadden2311
@robbiegarscadden2311 4 жыл бұрын
That took me back.... the number of helical gears and shafts I made during my trade. Loved seeing it again. A dying trade with NC and CNC. Great to see thank you for showing this
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much-- you are welcome.
@usaerospace6707
@usaerospace6707 Ай бұрын
Not a dying trade if your are doing repair work or one to three pieces at a time.
@tonyray4203
@tonyray4203 4 жыл бұрын
Thanks for taking the time to post an English version
@prof-rieg
@prof-rieg 4 жыл бұрын
It was a pleasure!
@sky173
@sky173 4 жыл бұрын
This is excellent. I should try to make one for my little Atlas milling machine. Looks like a fun project!
@fredtoledo2607
@fredtoledo2607 9 ай бұрын
Very impressive and detailed video. Very easy to understand. Please make Video Showing Step by Step procedure on how to Cut Spiral or Helical Bevel Gear on Milling Machine. Please include also your computation.
@prof-rieg
@prof-rieg 9 ай бұрын
Thank you very much. Yes, in the future I'll try to improve the video and add the computations.
@ItOttoMatic
@ItOttoMatic 4 жыл бұрын
It just amazes me that this guy took his time to meticulously put together this video yet you have 96 haters. Guy thank you so much for putting this together, I learned more than a few things today. THANK YOU
@prof-rieg
@prof-rieg 4 жыл бұрын
Very kind of you! Thank you very much!
@thewarlordscalling6537
@thewarlordscalling6537 4 жыл бұрын
"Thanks for watching"...we should be the ones thanking you.takes so much time to complete the set up,& then the job.& then the video itself.quite inspiring.
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much--very kind of you!
@joshschneider9766
@joshschneider9766 3 жыл бұрын
And then editing it twice for two language! Guys a machine shop saint!
@martinmendoza920
@martinmendoza920 3 жыл бұрын
Fantastic work Buddy, you have inspired me to try som new modifications, thank you 👍👍👌👌
@usaerospace6707
@usaerospace6707 Ай бұрын
Gears make the world go around. Nice shop!!
@prof-rieg
@prof-rieg Ай бұрын
@@usaerospace6707 This is very true! Thank you!
@eric-8998
@eric-8998 5 жыл бұрын
Entirely fascinating. The "skiving" marks on the involute teeth are interesting and I'd be curious to hear your thoughts on why they would not contribute to noise or dangerous wear in a working gear set, and what the dynamic is that contributes to them. Your cutter seems to have no detectable run-out and your change gears seem to roll smooth. I'd also be interested to hear your estimation of what AGMA rating a gear like this might have. I converted a Bridgeport turret mill to four-axis servo control in 2001 and subsequently built a servo-driven shaper machine in 2002 - both for cutting straight splines. They were in profitable service for years. I have always wanted to try to cut helical gears with the milling machine, but lacking an encoder on the mill spindle, knew I couldn't use a hob instead of a single form cutter. Our current project is the conversion of a 1950's Gould-Eberhardt vertical gear hobbing machine to servo control, using a Galil controller and two Yaskawa servos - one for down feed (not timing-critical) and the other to the rotary table worm (timing-critical, to an encoder on the hob shaft). Very excited to see it run. Whatever the case, your techniques here are outstanding and the video is beautifully shot / edited.
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you very much, Eric. The feed marks are due to the cutting process and professional made gears have them, too. These marks have no influence on noise or vibrations as literature states.
@hiteck007
@hiteck007 4 жыл бұрын
What an Exceptional job you've done there. Always dreamed of making a machine like this, Now I've seen you do it, I think I'll be seeing you for a set of gears if I need a set.
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you- this is very kind of you!
@longBowHunterII
@longBowHunterII 4 жыл бұрын
I am trying under stand the diving head setup , amazing work sir
@johnsims5330
@johnsims5330 3 жыл бұрын
Appears as if it's servo driven.
@swaron
@swaron Жыл бұрын
Ví el video completo sin siquiera saltarme un solo segundo. Me quito el sombrero ante usted.
@bingosunnoon9341
@bingosunnoon9341 4 жыл бұрын
A tooling ball is one way to find intersections of center lines with high accuracy. That's what I use. Good video, without a doubt.
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much for your response!
@hectoraracena7076
@hectoraracena7076 4 жыл бұрын
From an ordinary human (me) who was not blessed like you with infinite patience, incredible precision, and the true mindset of a maker that makes all this possible ... my respects, my admiration, your work is truly incredible, I saw the video Complete 2 times and ...I envy your skill. wonderful work Sr.
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much - you are welcome!
@V8freaks
@V8freaks 5 жыл бұрын
Die ganze Mühe die Ihr euch gemacht habt, nur um uns allen das verständlich darzustellen... Vielen Dank, das Video ist sehr nachvollziehbar! Grüße von der HS Osna
@prof-rieg
@prof-rieg 5 жыл бұрын
Vielen Dank - Grüße an die HS Osnabrück!
@greglaroche1753
@greglaroche1753 Жыл бұрын
Great video. Thanks! I’m subscribed and looking forward to watching more of your videos. One comment though, leave more time for viewers to read the written text, before continuing.
@prof-rieg
@prof-rieg Жыл бұрын
Thank you very much. I will give more time for viewers in the future!
@bandar4U
@bandar4U 4 жыл бұрын
I just bought a universal milling machine and I'm still trying to teach myself how to use it. Your MUSICCC is very INTIMIDATING and I started to doubt myself :(
@steveman1982
@steveman1982 Жыл бұрын
I want to try something similiar with module 1 gear cutters on my vertical mill. But using steppermotors instead. Ideally I'd keep the 90 degree tramming of the head as well, but that will complicate things a lot.
@prof-rieg
@prof-rieg Жыл бұрын
I wish you good luck!
@VitaliyKhomich
@VitaliyKhomich 3 жыл бұрын
So much skills & knowledge, blows my mind. Awesome video editing. I used to edit a lot. What's the music 🎶?
@prof-rieg
@prof-rieg 3 жыл бұрын
Thank you very much. I'm not dure about the music, I guess it is from audionautix.com .
@arva1kes
@arva1kes Жыл бұрын
I can see that gears come out very nice but seem to still have steps. Is there a way to improve it or how bad it is on higher load applications like car differential etc. Wouldn't it make howling noises at higher rpm?
@prof-rieg
@prof-rieg Жыл бұрын
To my opinion you'll have no problems even with higher load applications. These gears should work.
@BITTYBOY121
@BITTYBOY121 3 жыл бұрын
Amazing ! - Very interesting video - You are a true genius ! 👍👍👍
@prof-rieg
@prof-rieg 3 жыл бұрын
Thousand thanks! You are welcome.
@BITTYBOY121
@BITTYBOY121 3 жыл бұрын
@@prof-rieg God bless you :)
@prof-rieg
@prof-rieg 3 жыл бұрын
@@BITTYBOY121 And God bless you. Best regards.
@MrTroybilt
@MrTroybilt 4 жыл бұрын
Great job figuring this one out. I had planned to do this in my own shop eventually. The only advice I could give, is leave the cutter running when you back up. It would have left much cleaner tooth faces. Also, climb milling in steel is very risky. It looked like you had enough room, to conventional mill on both gears. Much safer way to do it. Again... Good job!
@chauvinemmons
@chauvinemmons 3 жыл бұрын
How would you account for the backlash. I have used climb milling successfully many times to produce very long slender parts and very long thin parts where there was nowhere or way to clamp them only the force of the cutter holding them down. Like an airfoil shape out of high temp material 10mm thick 30wide 300+ long. First in a rectangular pocket that only exposed half of the thickness using a form cutter in a horizontal machine running the cutter over the part then filling the pocket partially with devcon forcing the part down into the devcon as perfectly as possible assuring flatness and alignment to the airfoil shape then repeating the process. The end of the pocket was the only stop and the pressure of the cutter holding the part in the pocket. You would think it would catch at the other end but it never did some say God protects drunks and stupid people I say that because I'm very aware that it should have could have if it would have grabbed the part and sent stuff flying like I say it never did and I never touched it I just stood there and held my breath, I must have made 20 ft of this material by this process.
@taylormoyer1150
@taylormoyer1150 Жыл бұрын
although this is great machining, the drive system for the dividing head can just use a stepper motor and a controller to change any size gear you need
@prof-rieg
@prof-rieg Жыл бұрын
Thank you! Of course, a stepper motor can do the job, too.
@TomMakeHere
@TomMakeHere 5 жыл бұрын
That is awesome! Great setup
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you very much!
@miguelangelvalderrama1808
@miguelangelvalderrama1808 4 жыл бұрын
Very good video man. The sound track seems to be like🤔🤔 when you are hearing the opening of knight rider 😁😁😁. Sounds from the 80's
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much!
@Dane33781
@Dane33781 2 жыл бұрын
This is very inspiring. Thanks for sharing.
@pietrocornacchia7777
@pietrocornacchia7777 4 жыл бұрын
You've done an incredible project.... Very very good.... Bravo
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much- nice to hear this!
@MostlyIC
@MostlyIC 2 жыл бұрын
awesome! looking at the geometry it appears that a longer helical gear could be cut with this setup, and then sliced into multiple copies afterwards, kind of like buying pinion wire, thoughts ? also you didn't show retracting the cutter while backing it up to return for the next tooth, but I suspect there's enough backlash in the drive to warrant doing so, thoughts ?
@clist9406
@clist9406 4 жыл бұрын
Very interesting , always wondered how helical gears were cut.
@prof-rieg
@prof-rieg 4 жыл бұрын
You are welcome!
@stephanbrunker
@stephanbrunker 4 жыл бұрын
In a mass production environment, cutting one tooth after another is way too slow. The process is called gear hobbing: kzbin.info/www/bejne/ZqPRhZtsmJZsfq8 but you can image that alone the cutter costs a fortune ... but the method shown here can be done with simple machines.
@longBowHunterII
@longBowHunterII 4 жыл бұрын
@@stephanbrunker this great for custom gear 1 or 2. In a past life I worked in a gear shop for 28 years
@joshschneider9766
@joshschneider9766 3 жыл бұрын
A dedicated hobbing machine is like a screw maker. It's meant to spit out thousands a day. This is for the guy making custom transmission gears and the like.
@nocopyme84634744
@nocopyme84634744 5 жыл бұрын
I must be missing the reason why the rotary chuck dividing plate is turning back wards ,would it not have to stay at the same position so that the next count for the amount of turns can be done for the next rotation for the next gear tooth. As very interested due to I have my rotary table chuck set up with a Arduino and stepper motor which allows me to get the right amount of turns every time , i also am using the free program called Gearotic which allows one to get the math done for you just by adding the numbers very handy for a dumby like me.
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you for your Feedback. Indeed, the dividing plate has to turn backwards - like a screw. As a matter of fact a helical tooth IS a screw.
@pirminkogleck4056
@pirminkogleck4056 Жыл бұрын
Excellent executed ! may i ask how much was the Golmatic ?
@prof-rieg
@prof-rieg Жыл бұрын
Thank you! The Golmatic was about 10,000 €.
@pirminkogleck4056
@pirminkogleck4056 Жыл бұрын
@@prof-rieg seems to be a very good machine ! have u ever heard that there is a manufacturer in lithuania wich actualy makes the castings fro mr. prechtl ( golmatic seller ) have u perhaps ever seen one for these lithuanian machines aswell ? i am interested if those from lithuania have the same good finish on them
@prof-rieg
@prof-rieg Жыл бұрын
@@pirminkogleck4056 I've heard so, too, but I have no connection to those guys in Eastern Europe nor have I ever seen such a Golmatic clone.
@pirminkogleck4056
@pirminkogleck4056 Жыл бұрын
@@prof-rieg May i ask you,how is it with the rigidity of the Machine ,where are its Limits in Steel aß example with a 10mm endmill ?
@prof-rieg
@prof-rieg Жыл бұрын
@@pirminkogleck4056 The nrgidity is very good, a 10 mendmill is just a breeeze. I've milled mild steel on the Golmatic with a 60 mm cutter head.
@williampugh6699
@williampugh6699 2 жыл бұрын
Very interesting, thanks for posting your Vedic.
@souhailsaihi1492
@souhailsaihi1492 3 жыл бұрын
Wonderful great job congratulations
@gamleole9568
@gamleole9568 4 жыл бұрын
Very impressive skillset indeed. Are you going to make a new fifth gear ratio? I can imagine there is a huge demand in the car mod industry for your technique. Very impressive indeed.
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much- you are welcome!
@joshschneider9766
@joshschneider9766 3 жыл бұрын
There's a ton of one off machine setups like this for gears in the car world. This is the cleanest most efficient one I've seen by far though
@campbellmorrison8540
@campbellmorrison8540 4 жыл бұрын
Now that is one gorgeous workshop.
@prof-rieg
@prof-rieg 4 жыл бұрын
Nice to hear- thank you!
@benhoffmann6870
@benhoffmann6870 5 жыл бұрын
Well done! Have you thought about using a 4 axis mill to shape helical gears by scraping/shaping? Yes, it would be slow compared to a dedicated machine tool like a fellows, but very handy for one-off prototypes.
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you for your Feedback! In my university institute we have a 4 axis mill, and yes, it would be possible to make helical gears on it.
@jawdatfares2831
@jawdatfares2831 4 жыл бұрын
Thanks again that was awesome to see i love you and I,love your videos and your Chanel,,you ar riley master
@prof-rieg
@prof-rieg 4 жыл бұрын
This is very kind of you - thank you very much for your comment!
@chrissollazzo6835
@chrissollazzo6835 4 жыл бұрын
This is a fascinating setup! How stable is the platform cutting hard alloys? I hope you don't mind my gleaning some ideas from you. 👍👍👍
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much!
@mrayco
@mrayco 5 жыл бұрын
Hopefully and finally I found what I was looking for,,, pretty awesome thanks for teaching us I will always be tuned for all new lessons. Thanks for sharing.
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you- you are welcome!
@shimultanhi3254
@shimultanhi3254 5 жыл бұрын
@@prof-rieg I'd like your WhatsApp number, please
@shimultanhi3254
@shimultanhi3254 5 жыл бұрын
my gamil shimultanhi@gmail
@عالمالوحوشوالقوةوالافتراس
@عالمالوحوشوالقوةوالافتراس 4 жыл бұрын
You are ingenious and creative
@adeshpalsingh1468
@adeshpalsingh1468 5 жыл бұрын
I absolutely loved your work. I am an aspiring mechanical engineer and this was very interesting. Could you please recommend some books so I can understand more in depth?
@joshschneider9766
@joshschneider9766 3 жыл бұрын
machinist handbook. I think the latest is the fifth edition but not sure
@Danielagostinho21
@Danielagostinho21 3 жыл бұрын
If you need gears to make a gears then what came first? Gears or Gear Makers?
@prof-rieg
@prof-rieg 3 жыл бұрын
Yes, that is a general question.
@hanhdhsj
@hanhdhsj 3 жыл бұрын
Guten Tag, woher haben Sie die Modulfräser, wenn ich fragen darf? Sind das die chinesischen, die man auf ebay, banggood etc. Bekommt? Falls ja, halten die länger durch?
@prof-rieg
@prof-rieg 3 жыл бұрын
Die sind aus ebay gekauft. Da werden oft Modulfraeser aus der UdSSR angeboten. Nicht teuer.
@peterwadham9788
@peterwadham9788 4 жыл бұрын
Spoken commentary would make this a truly excellent video. I don't care if you speak with an accent. There is a lot of information to be unpacked from just watching and the music had to be muted. Someone telling me what they were doing and why would also have helped. I have copied a link to my library for future reference. Thank you. richtig schön und danke
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much. Please see the latest Videos featuring spoken commentary.
4 жыл бұрын
Justo a beautiful job , it's amazing. Suscribed
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much!
@marcusbaker830
@marcusbaker830 Жыл бұрын
The helical gears were the AEI motors on the First V sets and the 7000 series cars
@prof-rieg
@prof-rieg Жыл бұрын
Thank you for your comment!
@darkshadowsx5949
@darkshadowsx5949 3 жыл бұрын
the ominous music makes this feel like a strange horror movie with jump scares. im just waiting for a hideous goblin creature to jump out and make a wretched noise the whole time.
@chauvinemmons
@chauvinemmons 3 жыл бұрын
How have they managed to time the gears rotation to the other teeth in relation to the table travel?
@AntoniusGaponenko
@AntoniusGaponenko 4 жыл бұрын
I was looking for such a video. Thanks. СПАСИБО.
@chamila993
@chamila993 2 жыл бұрын
Hai I am a beginner for gear cutting . I have a Grizzly milling machine go755. Can you do a video how to attach the universal dividing head to milling machine. Please it will help for all of us..
@khalilsawan6628
@khalilsawan6628 4 жыл бұрын
"Thanks for watching Thank you for posting this video ،amazing work sir
@prof-rieg
@prof-rieg 4 жыл бұрын
Many thanks!
@A18902
@A18902 4 жыл бұрын
Класс! Почему фрезеруем "на подхват"? Инструмент "кусает" заготовку...
@prof-rieg
@prof-rieg 4 жыл бұрын
Большое спасибо! Но я не могу тебе ответить, потому что не говорю по-русски.
@A18902
@A18902 4 жыл бұрын
@@prof-rieg Danke für das Video! Ich habe Deinen Kanal abonniert.
@prof-rieg
@prof-rieg 4 жыл бұрын
@@A18902 vielen Dank an Sie, Andreij!
@manic4u2
@manic4u2 4 жыл бұрын
How are those cutters manufactured? That's what puzzles me.
@prof-rieg
@prof-rieg 4 жыл бұрын
Indeed, that is a very complicated manufacturing process. One needs a relieving lathe for the gaps between the cutting teeth either and for cutting the relief angle. Please refer to the according literature upon machine cutting tools.
@manic4u2
@manic4u2 4 жыл бұрын
@@prof-rieg , the gaps are the easy part. It's the relief and the conformity that's the 'puzzle'. We need a video detailing their manufacture.
@cartermackenzie1135
@cartermackenzie1135 Жыл бұрын
Would these be strong enough to make replacement transmission gears?
@prof-rieg
@prof-rieg Жыл бұрын
These gears were made from aluminium alloy. Such gears made from steel should work, especially if they are hardened and temperes after mechanical treatment.
@cartermackenzie1135
@cartermackenzie1135 Жыл бұрын
@@prof-rieg what type of tooling would you need to cut steel?
@prof-rieg
@prof-rieg Жыл бұрын
@@cartermackenzie1135 the same type i.e. an involute cutter made of hardened steel.
@罗梦宇-i6p
@罗梦宇-i6p 4 жыл бұрын
I think a CNC divide-head with some simple digital divide signal will simplify this process!
@prof-rieg
@prof-rieg 4 жыл бұрын
Yes, you are right.
@罗梦宇-i6p
@罗梦宇-i6p 4 жыл бұрын
@@prof-rieg kzbin.info/www/bejne/nGXSiXShbdSAjZI find a similar one, but this one is cutting with hob!
@gasparigi
@gasparigi 4 жыл бұрын
Same tools (cutters) for spur and helical gears? Only helical is cutting under angle. But then parallel cross-section is not equal on spur and helical gears (because of that 20.7° or 29.4°rotation of the profile). I thought they should be equal.
@prof-rieg
@prof-rieg 4 жыл бұрын
Yes, indeed, sane cutrers for both spur and helical gears. In fact, with increasing helix angle an very small error arises but this is tolerable up to helix angles under 30 degrees. Hope that answers your question.
@JLanc1982
@JLanc1982 5 жыл бұрын
Amazing video!
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you very much!
@Jan_Seidel
@Jan_Seidel 4 жыл бұрын
Geniales Video, Alles ist sehr verständlich und Danke für den Verweis auf das Buch von Decker. :)
@prof-rieg
@prof-rieg 4 жыл бұрын
Vielen Dank - das hoert man gern!
@renatomartinez3183
@renatomartinez3183 4 жыл бұрын
I watched the whole video and it's amazing to see your creativity doing the mechanism for the spining table(makes me wish and want to build one in imperial measurements) Professor would you recommend me the same type of book in english?( Estudie en español elementos de maquinas,pero en ingles es un universo mas facil de alcanzar)my humble congratulations for your engineering creations, my best regards!!!
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much for your kind comments! However, I can't give you recommendations upon books in English, please consult Amazon and book stores with Internet representation.
@joshschneider9766
@joshschneider9766 3 жыл бұрын
machinist handbook has a fat subsection on gear making including these helical jobs.
@AsianTechnic
@AsianTechnic 4 жыл бұрын
Great job i still remember skill the cutter vibration must minimize excellent
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you very much!
@carrcohol
@carrcohol 4 жыл бұрын
This music is wild! I feel like I'm watching a science fiction space mystery
@prof-rieg
@prof-rieg 4 жыл бұрын
You are welcome!
@danielzunigagutierrez6300
@danielzunigagutierrez6300 4 жыл бұрын
3:05 any other machinist sees the gear off centered?
@cgrobe21
@cgrobe21 4 жыл бұрын
In my opinion the whole video could of used more machine shop sounds ie. Grinding, milling, bitching at the bandsaw guy for not cutting straight.. and less of the Xfiles themed music where I feel like I was being abducted the whole time amd about to get probed, but on the plus side of things.. Great video. Enjoyed the whole process and seeing your skill level. It was interesting to watch. Thanks for sharing.. 😎
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you - you are welcome!
@mikemakuh5319
@mikemakuh5319 4 жыл бұрын
Nice job! What I can't figure is how you linked the cross slide to the diagonal?
@prof-rieg
@prof-rieg 4 жыл бұрын
The cross slide is fixed upon the helix angle. The helical movement is made by an independant electric motor which turns the dividing head and the spindle of the cross slide for forward movement . Hope that helps.
@mikemakuh5319
@mikemakuh5319 4 жыл бұрын
@@prof-rieg I saw all that, but what I recall from long ago, the movement of the mill table was directly geared to the radial movement.
@prof-rieg
@prof-rieg 4 жыл бұрын
@@mikemakuh5319 yes, that works if you can turn the milling table around the Z axis. My machine and most modern hobby milling machined do not have this feature.
@kreasiumum
@kreasiumum 2 жыл бұрын
Good,. thanks for this video
@davidcollins6164
@davidcollins6164 3 жыл бұрын
wait what kind of lathe is that, how is it driven
@joshschneider9766
@joshschneider9766 3 жыл бұрын
That's a horizontal cutting attachment on a mil actually.
@joshschneider9766
@joshschneider9766 3 жыл бұрын
The attachment is gear driven off the mills head. I dunno about the mill itself
@hobbyglass
@hobbyglass 5 жыл бұрын
Amazing. Very informative, educational, and inspirational.
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you- you are welcome!
@mxcollin95
@mxcollin95 4 жыл бұрын
Wow! Nicely done. 👍
@prof-rieg
@prof-rieg 4 жыл бұрын
You are welcome!
@ulysescullo2967
@ulysescullo2967 3 жыл бұрын
How to make angle adjustment of helical gear with-out table angle adjustment of type of milling machine
@ngoccamdoan
@ngoccamdoan 3 жыл бұрын
Where can I buy that dividing head?
@prof-rieg
@prof-rieg 3 жыл бұрын
The basic dividing head may be bought everywhere. The gearing, however, is homemade.
@ngoccamdoan
@ngoccamdoan 3 жыл бұрын
@@prof-rieg i'm planning to buy a basic one and diy others connected from table's nut to it. please tell me more if you have other video like this. I have just know about your channel one week before. thank
@prof-rieg
@prof-rieg 3 жыл бұрын
@@ngoccamdoan I think that in our channel LSCAD are a couple of videos which could be of interest for you.
@harrisondodge6956
@harrisondodge6956 3 жыл бұрын
I'm a 22 year old mechanic. After watching this, I think I want to go to school and get out of just being a tool guy.
@prof-rieg
@prof-rieg 3 жыл бұрын
This sounds good.
@joshschneider9766
@joshschneider9766 3 жыл бұрын
Go to Bayreuth and take his classes at the college. That would be a helluva awesome adventure
@fredevindoortega2403
@fredevindoortega2403 4 жыл бұрын
No puedo expresar en ingles lo intersante de este video ya que no domino muy bien el idioma ingles pero es importa y me gusta este arte, esta profesion y todo los conocimiento que hay en esteoficio . Me gustaria conocer mas sobre algunas informacio que es de gran utilida para el uso de esta profesion .
@cyranox90
@cyranox90 4 жыл бұрын
Thank you for posting this video. May I know if there is any good reference book recommended for further reading? Thanks :)
@joshschneider9766
@joshschneider9766 3 жыл бұрын
Machinist handbook has a big section devoted to gear making.
@chauvinemmons
@chauvinemmons 3 жыл бұрын
I'm surprised to see them reaming parts on top of wood as the wood surface could affect perpendicularity.
@maidenlord6663
@maidenlord6663 3 жыл бұрын
Your music made me think I was in a horror movie for a minute
@prof-rieg
@prof-rieg 3 жыл бұрын
Is this the only thing that bothers you?
@davidsolis88ijknbggg
@davidsolis88ijknbggg 4 жыл бұрын
Eres un crack amigo👍
@prof-rieg
@prof-rieg 4 жыл бұрын
Muchas gracias!
@artemiomilagrosa9600
@artemiomilagrosa9600 4 жыл бұрын
The rotation of cutter should be against the feed direction
@prof-rieg
@prof-rieg 4 жыл бұрын
Not always: This milling machine has very few play in the spindles and guides allowing down cutting.
@cyranox90
@cyranox90 5 жыл бұрын
How would you determine the drive and driven gear for the rotation?
@tzadiq1729
@tzadiq1729 5 жыл бұрын
1 rev of the Work piece x Index Head Ratio (usually 40) x A/B x B/C = GearHelixLead / PitchoftheFeedScrew 1 x 40 x A/B x C/D = Lead/ScrewPitch A,B,C and D are your Gear Teeth Numbers.
@othaner38
@othaner38 5 жыл бұрын
It reminds me my days of technical high school.
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you for your feedback!
@jorgeconcheyro
@jorgeconcheyro 4 жыл бұрын
Me too. My job was to calculate the gear train for the rotation ;)
@ernestquitalig7102
@ernestquitalig7102 4 жыл бұрын
Hi is there any chance that you accept orders and ill give you the specifications? Where can i contact you, thank you so much, great work btw.
@prof-rieg
@prof-rieg 4 жыл бұрын
No, i beg your pardon.
@heavengamage9079
@heavengamage9079 6 ай бұрын
Thank you so much ❤
@prof-rieg
@prof-rieg 6 ай бұрын
@@heavengamage9079 thank you for your response!
@ОпК-ж2л
@ОпК-ж2л 4 жыл бұрын
С конечно же фрезы СССР
@alexustas5073
@alexustas5073 4 жыл бұрын
Please say, what a music is playing?
@greggv8
@greggv8 5 жыл бұрын
I know why you're making them in Module 2.5. Because *nobody* makes MOD 2.5 gears as stock gears. They had a period of popularity in the late 1970's through the 80's then the entire machine tool industry decided nobody was going to use MOD 2.5 gears on anything. The cutters are still available used, or new by special order. But if you have a broken MOD 2.5 gear you have to make it yourself. The exact same thing happened with 14 Diametral Pitch gears after WW2. Many smaller lathes and other machine tools used 14 DP gears, mostly in 14.5 degree Pressure Angle. But shortly after the war the whole industry decided nobody was going to use 14 DP gears. There is one company in the UK which claims to have stock 14 DP gears, but only in 20 degree PA. 20 PA was uncommon in the 1940's and earlier when most spur gears were cut to 14.5 PA. So if you need to replace gears of this pitch and these pressure angles, it's a DIY job. What makes this even more annoying is that 2.5 MOD's tooth size and profile is >thisclose< to 14 DP 14.5 PA. The machinery industry recognized a need for gears with that size tooth but instead of resurrecting 14 DP they created 2.5 MOD, only to have the size exterminated a second time. A similar tale is how the variable speed drive industry apparently unanimously decided some time in the late 90's that for 3 Horsepower motors they'd all quit using a single keyed shaft on the spring loaded split sheave on the motor and switch to a splined shaft. So if you need parts for an older single key sheave you have to make them yourself, or figure out how to retrofit the motor sheave to a splined version. I have an ACRA knee mill from 1990 and had to make the plastic bushings for the split sheave when the nylon originals broke.
@prof-rieg
@prof-rieg 5 жыл бұрын
Thank you for your very interesting comment - I think this is quite new even for advanced amateur craftsmen. Thanks again.
@LordOfChaos.x
@LordOfChaos.x 4 жыл бұрын
What kind of Witchcraft is this?
@daveticehurst4191
@daveticehurst4191 4 жыл бұрын
Why were you climb milling.
@prof-rieg
@prof-rieg 4 жыл бұрын
I think you mean up milling? No problem for this precise milling machine which has very few play.
@daveticehurst4191
@daveticehurst4191 4 жыл бұрын
@@prof-rieg Thanks for your reply, it looks like Germany is out of kilter with the rest of the world then. UP milling as you call it, the rest of the World knows as Conventional Milling and your DOWN milling is called Climb Milling. In general terms unless you have a brand new machine or your machine has Ball Lead screws, then DOWN milling is quite a risky business. Any slackness in your lead screws will cause the work to be dragged into the cutter and can cause nasty accidents. I just think that with your home made setup with cheap slide ways that you were indeed lucky to have got away with it and also too I think if the gears you were machining were made of steel that you will have had trouble. Personally I think that you stating in the video that Down Milling is safe, is a QUESTIONABLE statement. Thanks for showing what can be achieved on a home workshop setup.
@crazydoc4276
@crazydoc4276 4 жыл бұрын
👍👍👍 Когда есть станки можно творить.
@prof-rieg
@prof-rieg 4 жыл бұрын
Я не совсем поняла твой вопрос
@dimadifficult7325
@dimadifficult7325 3 жыл бұрын
Как рассчитывается передача оборотов на делительную головку? Если завязать её через гитару на винт продольной подачи
@flo__60
@flo__60 4 жыл бұрын
just imagining the setup give me headaches
@prof-rieg
@prof-rieg 4 жыл бұрын
I can understand this!
@pltsfirst
@pltsfirst 4 жыл бұрын
yes me tooo
@freemanfreed1581
@freemanfreed1581 4 жыл бұрын
@@prof-riegas i understand the difference with spur gear cutting is the work will rotate constantly to the the helix featured teeth. to accomplish that there is an extra setup that make the dividing plate to rotate which in turn rotate the work. so how do you make that setup? is that pre built from the company or you just created it??
@Qusin111
@Qusin111 4 жыл бұрын
LOL reaming a hole though a non trued gear ... love it
@prof-rieg
@prof-rieg 4 жыл бұрын
Thank you!
@JoseCarlosAgostinho-v4b
@JoseCarlosAgostinho-v4b Жыл бұрын
Excelente trabalho
@weldmachine
@weldmachine 3 жыл бұрын
Not a video to watch when your tired, LOL. I have cut a few Spur Gears but not any Helical Gears. Never really had the need to as yet ?? Interesting video to watch for sure
@prof-rieg
@prof-rieg 3 жыл бұрын
Indeed, it is a bit complicated but anyway thanks for you response.
@dgengineers
@dgengineers 5 жыл бұрын
How to find lead and table angle instead helix angle
@Sevalecan
@Sevalecan 4 жыл бұрын
The topic is interesting. Narration would've been better than text displayed in a video. And the music makes me feel like I'm watching a video from Dark5.
@leonidzhits5373
@leonidzhits5373 4 жыл бұрын
awesome music. what is it?
@fredbloggs4829
@fredbloggs4829 4 жыл бұрын
An interesting exercise in gearing. Surely would have been 10 time simpler with two servo motors timed together. Still, great video.
@joshschneider9766
@joshschneider9766 3 жыл бұрын
Just imagine how much those of us that have used manual divider heads hated doing it lol
@unityisstrength2967
@unityisstrength2967 3 жыл бұрын
Sir,, Thank you so much ❤❤❤
@prof-rieg
@prof-rieg 3 жыл бұрын
You are welcome!
@tfamecanique3949
@tfamecanique3949 2 жыл бұрын
svp vous pouvez m'envoyez les cote de pièce pour réaliser
@prof-rieg
@prof-rieg 2 жыл бұрын
Bien sûr, vous êtes les bienvenus ! Le diamètre extérieur est de 77 mm, la largeur de l'engrenage est de 30 mm, le module est de 2,5 mm et le L'angle d'hélice est de 29,4°. L'engrenage monte vers la droite. De la Le diamètre intérieur est de 22 mm, la largeur de la clé est de 6 mm. De nombreux Salutations.
@kuntul_burung
@kuntul_burung 4 жыл бұрын
I watch the video till the end... (at least untill my phone giving low bat notification) Not knowing anything But I watched it anyway Was it because I watched something spining? Or the BGM...? Or both
@prof-rieg
@prof-rieg 4 жыл бұрын
You'll need a deep understanding in gears.
@longBowHunterII
@longBowHunterII 4 жыл бұрын
@@prof-rieg gears for me are easy, it's the dividing head
@MrScandiLeon
@MrScandiLeon 5 жыл бұрын
Hi Professor, begeistert schaue ich Ihnen wieder bei ihrer Arbeit zu ! Kaum zum Sattsehen ! Viele Grüsse aus Norwegen
@prof-rieg
@prof-rieg 5 жыл бұрын
Vielen Dank - da machen wir gerne weiter!
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