DIY WFP Trolley

[@LawrenceL1000]

Top of the morning! Lovely piece of kit you’ve designed there. Simply marvelous. I definitely would like to see your wiring diagram, I’m about to install the same layout in my van mount. I want to control the pump while in the field and have speed control as well on board. Thank you for your presentation, very informative for the technically impaired diy-er.😂

[@AW-Services]

Thank you for your kind comment. If you are going about wanting to build a van mounted system, I would highly recommend going about using pumps and controllers that are intended for use with long hoses and moving water at volume. The controller, as used in my build, has a pressure switch, but I'd never recommend relying on it. You really need a dedicated pump controller with a dead end & pressure switch such as the Spring Europe's Ltd V16 found in many presented editions from DA Components, Bladeright & prue freedom. Also, you will need a suitable and reliable pump such as the Shurflo 8000s 100psi 5lpm. These are the key components that many diy van mounted systems lack, and you'll end up with a parts cannon and just throwing money into constant replacement parts. Trolley systems are really only intended for occasional and hard to access jobs. Filling water barrels and making low volume pure water isn't efficient or going to help you with the amount of work you van cover in a day. Reference my wiring diagram and parts. It's all noted in the video description and url linked to the forum thread on the window cleaning forum. Kind regards Austin

[@train4905]

A most exellent job sir,well done

[@AW-Services]

Many thanks. It's a bombproof build and still looks like new

[@alharosh]

man o man just one word.many thanks for sharing

[@AW-Services]

Most welcome, thanks for your comment

[@steveprice1014]

Hi Austin....I'm a bit late too the party I know, but I've just watched this video & its inspired me to try & build my own....correct me if I'm wrong but did you also put out a mk2 version... I can't seem to find it...I'd be grateful if you could point me in the right direction please. Steve

[@AW-Services]

I didn't bother posting the MKii version. It only featured a black abs enclosure and spring Europe Ltd V11 pump controller flush mounted on the top surface. It only required waterproof power switch

[@cpj1311]

Hi Austin. Did I see somewhere you were selling the as a complete unit? Great bit of kit thanks. Chris.

[@AW-Services]

Good afternoon Chris. Unfortunately not. I made a few of them but haven't the time now days. Sorry

[@chrisramsay-cb8vt]

Hi lovely your water trolley do you make the boxes up for other people as would be interested thanks Chris

[@AW-Services]

Unfortunately, no. Due to the time needed to produce the high-quality enclosure, it wouldn't be cost-effective. Also, within todays age of liability, I'm unable to certify it. The trolley itself is harder to source, and the price has sky rocketed considerably within the past years. You'd be better off with a FaceLift Big boy backpack and a suitably strong sack truck. Kind regards Austin

[@peterben5987]

Superb Job, totally impressed with the quality of finish. I'm also looking to do something similar, already have the pump and a few other things on order. What did you say the pipe on the inlet/outlet of the pump was? 8mm I/D PVC? Although my pump has the threaded connections, but hopefully same size will suit! I know in a later video, you showed the burn't out controller, so will avoid that one (if still available). A wiring diagram would be useful, if you still have one available. Thanks, Pete B.

[@AW-Services]

Hello Pete. Sincere apologies for the Very late reply. Didn't have a notification of your comment. The inlet hose is just clear B&Q sourced 8mm ID PVC hose and the outlet is more completed as I pride myself on quality. It's a Parker Rectus 21 female bulkhead fitting with 1/4" thread onto a 1/4" male to 8mm barb fitting with a short piece of 8mm ID pvc hose. The full parts list and diagram is available on the window cleaning forum Link below windowcleaningforums.co.uk/topic/29744-water-fed-pole-pump-trolley-control-box-project-complete/

[@peterben5987]

@@AW-Services No problem, thanks for your reply. Only just started on my build anyway, due to other 'more important jobs'. Out of interest, I recently came across the thermoplastic versions of the rectus 21 (rectupom and rectuchem, I think they're called, also made by Parker...) although they ain't cheap, but would probably be better for anyone wanting to spray chemicals.-

[@barrybakewell5278]

hi just come across your video . what a fantastic box you have made very impressive. could you send me all the wiring diagram plus parts list as i want to make one be very great full if you could do that thanks barry

[@AW-Services]

Hello Barry. Sincere apologies for the late reply. I haven't the time at the moment to build anymore ready made kits. All of the parts and components used can be found on the Uk - Window cleaning form by Google searching water fed pole pump trolley build or try the link below windowcleaningforums.co.uk/topic/29744-water-fed-pole-pump-trolley-control-box-project-complete/

[@markyinuk5812]

Thanks for great video and wiring diagram. Just wondering where does the 7.5amp in-line fuse get wired in?

[@AW-Services]

Inline. After the battery and before the flow controller

[@neilpalmer9691]

Great work mate, fancy making me one lol.... I have the handy sack truck, currently just using the Gardiner backpack with it 👍🏻

[@AW-Services]

Very easy to make a standard control system and enclosure

[@neilpalmer9691]

@@AW-Services I struggle to make beans on toast mate 😂. I’ll have to stick to the Gardiner back pack

[@robsmith2343]

Hi there, just come across your build today, it looks great, on the diagram you posted on the window cleaning forum just up from the battery, is that the charger port connected to the negative cable? Keep up the fab work.

[@AW-Services]

The 16mm 2 pin charge socket simply connects directly to the battery positive and negative. Thanks for viewing the video. Please subscribe 👊

[@robsmith2343]

Brilliant thanks

[@stevensimpson5118]

Hi, It Looks amazing to build and looking to do one myself just need what Gauge of wire was used in the building of it, As I don't build it and find out I'm burning out by using the wrong grade I have 1.5 (21Amp) & 0.5 (11 Amp)

[@leeburgess-tolley9069]

Hi Austin, I hope that you are keeping well, I’ve just watched your Waterfed System self build, and it looks incredible!! I’m so impressed with how professional it looks! May I ask, do you ever make these for others? Because if so, I would be very interested in purchasing one from you. Please let me know if this would be an option? Kind regards Lee

[@AW-Services]

Evening Lee, thanks for your comment. I pride myself on quality professionalism and high standards. Unfortunately like all of my replies I won't be making anymore. I made a large batch. You could easily build one within a weekend and all the parts are on the window cleaning forum Austin

[@leeburgess-tolley9069]

@@AW-Services Thank you for your speedy reply Austin, I completely understand and appreciate your decision, please bare me in mind if ever you do decide on making any more, I’m not in any great rush for one as was looking to start up a new business in the new year. Just out of interest, and I hope you don’t mind me asking, how much were you selling them for?

[@AW-Services]

I will not be making any more at all, to busy working daily and the profit margins are minimal with brexit, sourcing parts and trollies in bulk Is near impossible now. Pure freedom, streamline Xline all make trolley systems readily available

[@leeburgess-tolley9069]

@@AW-Services No worries Austin, I completely understand, well thank you for an amazing video, very inspirational, may I wish you all the best 👍

[@techietrev189]

Great video I have been wondering whether in practice you could use the remote in the same manner as a univalve. Thanks

[@AW-Services]

The whole purpose of my remote control is as the name states. To control the flow of water from the source. Pressing the remote control once turns the pump on and water flow on. Two presses turns the pump off and water flow off. This method far exceeds the univalve as the pump isn't triggering its pressure switch and pulsing until the length of hose you are working with becomes charged. Also univalves in my opinion after testing freeze and crack and also the barbed hose ends snap after prolonged use in the summer with fatigue

[@techietrev189]

Yes I get that and thanks for your reply. In practice do you find that the range on the remote allows you to keep the trolley at the front of the house while you clean the back? Also how would you list the advantages of using your trolley over a backpack? Again thanks for sharing.

[@AW-Services]

@@techietrev189 yes I can get approximately 60 feet from my remote control system

[@elitefleet6402]

Hi i have a wireless control on /off remote. I do have the v16 pump controller fitted. I have wired it up to my pos and neg between the controller and battery. I can turn it off but when i turn it on i also have to power it up on the controller too HELP. hAVE I WIRED IT UP WRONG

[@AW-Services]

@elitefleet6402 if you have a controller such as a spring Europe Ltd V11 or V16 it won't work because the controllers need to be physically switched on. Or if using a cheap Chineseium controller which is technically a motor speed controller it also is switched and sometimes has a start button. The common sense approach would be to have the remote control wired in after the pump controller, and then you'll only be switching the pump on

[@elitefleet6402]

@@AW-Services Thanks so the only other way is bypass the controller switch and fit an actual on/off on the controller box. just thought oh i have a remote laying about from another project that never happened.

[@AW-Services]

You can use a remote control, but don't fit it before the pump controller, as you'll be switching it on and off. You only need to actuate the pump as that's the only moving component that does any work

[@barrybakewell5278]

hi how much would you charge for just the box

[@AW-Services]

Sorry I don't have the time to build anymore units. They are very easy to self build

[@kaneworth1517]

Great build, what kind of electrical wiring did you use for this?? I'm looking at some 0.50mm car speaker wire but not sure if its too small for the job or not.

[@AW-Services]

25 amp rated 2mm sq / 28/0.30. If you need any help or advice I'll happily help you

[@emyvandoorn1058]

Is the Battery isolator switch neccesary? U already have an on/off switch

[@AW-Services]

No not at all as a fuse is a breakable switch in fault conditions. Also an isolation switch would just generate higher resistance at the contacts and there is now feasible reason to switch off the supply.

[@shaneblavins1286]

This is amazing 🙌🏻

[@AW-Services]

Sorry for the late reply. Its a standard 4amp smart charger with my own added waterproof aviation style 2 pin connector www.amazon.co.uk/Maypole-7423A-Battery-Charger-Electronic/dp/B009A83P1E/ref=mp_s_a_1_3?dchild=1&keywords=12v+4+amp+smart+charger&qid=1602033764&sr=8-3 .

[@shaneblavins1286]

Thanks I brought that one and built my trolly build 🙌🏻 The only difference is with mine is that my wireless on off switch didn’t work cause of a faulty emylo relay so I turn the power on n off by the switch instead...I built my van mounted water fed system now also so only use this for emergency 🙌🏻 Great build and this helped me start my window cleaning business thank you very much 😊

[@AW-Services]

@@shaneblavins1286 I'm really happy to hear how much my time and video gave you a stepping stone into our great industry. I'm not tight but build everything i own. Van mount systems are grossly overpriced and very simplistic. I'm always here to help if you need any advice mate. Kind regards Austin

[@pzulu5966]

Hi mate I've put a couple of posts up and they have been removed , may i ask why ? As i was only trying to get the blueprint for the diy trolley

[@AW-Services]

I've not removed any posts personally and try to acknowledge everyone. How can I help you

[@pzulu5966]

@AW-Services it must have been KZbin, I'm not sure why though and thanks for the response, I'm looking to build an identical trolley as I've been inspired by your video and have got a limited budget, would it be possible to download your blueprint somewhere or could you please send it to me ?

[@pzulu5966]

I've figured out that they remove the post if you put an email address

[@AW-Services]

As listed within many reply comments to others all of the components etc are listed in a huge post on the window cleaning forum. In Google type in > DIY water fed pole pump trolley build and you should find it

[@AW-Services]

@pzulu5966 windowcleaningforums.co.uk/threads/water-fed-pole-pump-trolley-control-box-project-complete.29744/

[@rascalholden]

Hi. Do you have full plan and components list for this please? Very good video and very good trolley mate, nicely done!

[@kaneworth1517]

bump, would like the same :D

[@AW-Services]

windowcleaningforums.co.uk/topic/29744-water-fed-pole-pump-trolley-control-box-project-complete/

[@julianchappell1449]

Hi Austin, fantastic build, could i be cheeky and ask for the parts list etc that you state on the video. Happy to provide an email address if required. Many thanks in advance Julian

[@AW-Services]

Good afternoon Julian, many thanks for watching my video and compliment. As I've previously mentioned in many of my replies the full thread of information, parts and accessories is all listed on the Window Cleaning form page If you join and it can easily be located as a thread by this link if it works or DIY wfp pump trolley build - User Apw1210 windowcleaningforums.co.uk/threads/water-fed-pole-pump-trolley-control-box-project-complete.29744/#post-432514

[@AW-Services]

Did you locate the page? Unfortunately, I hadn't kept a list of parts and added all the information to the website forum. If I had time, I could remember and list them all

[@leemellor7234]

Hi, Austin - please may I get a wiring diagram and a full parts list please ? Thanks a lot

[@AW-Services]

It's all listed on the Window Cleaning Forum as mentioned in all replies Lee, windowcleaningforums.co.uk/topic/29744-water-fed-pole-pump-trolley-control-box-project-complete/ If you have any queries feel free to ask

[@leemellor7234]

@@AW-Services thanks

[@marklaunchbury9148]

hi this is amazing .thank you for the video.How much did it cost you to make it?

[@AW-Services]

Many thanks for watching and your comment, including the trolley at £49.99 the overall build cost was £164.63p

[@samgraham4168]

@@AW-Services Now just to paint it blue and charge 550 quid...

[@AW-Services]

Why what's blue??

[@samgraham4168]

@@AW-Services Water Genie...

[@AW-Services]

Sounds like some Chinese junk to me. I only build high quality and fully serviceable systems

[@robsmith2343]

Hi Austin, on the wiring diagram for the trolley build just up from the battery there is something with a negative cable going into it and then continues into the flow meter, what is that? Thanks

[@AW-Services]

As listed it's a common/negative busbar. All negative connections are grouped together so the battery connection isn't overloaded with wiring because it's only a male spade terminal. Treat all the wiring as you would do with domestic household wiring installations. Switch between the live and all negative / commons are all grouped

[@robsmith2343]

Thanks Austin, makes sense now

[@AW-Services]

@@robsmith2343 always here to help, make sure you share your creativity

[@lewislee-shield9816]

Awesome build thankyou for sharing it with us 👍 do you still have the wiring diagram ? Many thanks

[@AW-Services]

Get onto the window cleaning forum. And type wfp pump trolley build. You'll find everything there

[@shaneblavins1286]

The full diagram not on the forum..please can you post the full it would help me loads

[@shaneblavins1286]

What about the charger for the battery matey ?

[@dannygibbons5402]

Hi there love the trolley! Can I please have a wiring diagram and also what wire yiu used please thanks danny

[@AW-Services]

Good evening Danny and thanks for watching the video and your comment. All the information is within my comments to other viewers and can be found on the Window Cleaning Forum - water fed pole pump trolley build with the links found in the comments. If you are unsure of British wire gauge just pull apart your average extension lead or flat 2 core mains 1.5mm flex. It's only a 6.5 amp system so you won't need to go heavy on wiring Please SUBSCRIBE

[@AW-Services]

windowcleaningforums.co.uk/topic/29744-water-fed-pole-pump-trolley-control-box-project-complete/

[@stevehughes7224]

How do you release the airlock? I have a basic system using a shurflo pump but every time I change a container I have to release the air or it will run really slow. To do this I run the pump and let water spill out for a few seconds until I can see it's clear. But you couldn't do this on the rectus fittings as the water won't run unless the hose is connected

[@AW-Services]

Never have airlocks as the inlet hose and cap is vented so negative pressure. Also the prime it I just increse and decrease the pump flow rate. I made this from scratch and designed its operation so I have no issues whatsoever Having a hose and pole connected via a Rectus 21 you have an open system to the brush head

[@AW-Services]

Evening Steve. I have posted my simplified wiring diagram and complete parts list onto the window cleaning forum windowcleaningforums.co.uk/topic/29744-water-fed-pole-pump-trolley-control-box-project-complete/

[@stevehughes7224]

@@AW-Services great thanks, I think I had something similar but I still needed to release the air, I thought it just may be because it's an older pump.

[@AW-Services]

@@stevehughes7224 which orientation is the pump mounted? Diaphragm up or down.

[@stevehughes7224]

@@AW-Services the pump is positioned up

[@joyreeves3913]

Hi there, really great build and nice explanations. Can I take you up on your offer of sending a full parts list and wiring diagram please. 👍

[@AW-Services]

Good afternoon. If you sign up to the Window cleaning forum you'll be able to see everything used to build this trolley system. windowcleaningforums.co.uk/forums/topic/29744-water-fed-pole-pump-trolley-control-box-project-complete/?tab=comments#comment-418442

[@joyreeves3913]

Thanks, I have joined it and found all the list 👍 looks really good, well be building mine this week.

[@AW-Services]

@@joyreeves3913 if you need any help message me on Instagram aw_servicesuk

[@nbaitey]

That is an awesome build, well done. Is the box fully waterproof so you can still operate in bad weather conditions?

[@AW-Services]

Yes the entire enclosure is IP68 rated including the flow controller and charging port

[@alharosh]

morning am trying to buy the parts from Amazon if i buy the VerRich diaphragm pump,12V Water Pumps 70W Self Priming Sprayer Pump 6 L/Min 0.9MPA 131 PSI for RV Camper Marine Boat Garden instead of Bao Feng 12v 4lpm 5 amp 100psi water pumpis that should be fine. thanks

[@alharosh]

hello again is there is any way to contact you over the phone?thanks

[@alharosh]

@@AW-Services there are many people with the same name,i do not know which one i have to call. is possible to give me screen capture of your profile,thanls

[@thewindowcleaner4646]

Nice 👍👍👍

[@AW-Services]

Many thanks for kind comment. Have a lovely day

[@JUAN120484]

How many GPM pump I like to build one here in US

[@AW-Services]

Hello and thanks for your comment. A minimum of 1.5 US Gallons

[@JUAN120484]

AW Cleaning Services nice a wanna buy one

[@tyemust4399]

Where can I buy one .?

[@AW-Services]

I don't have the time to build anymore. There is a cheaper version called the Warrior trolley on ebay

[@kavostat8130]

Well, these days you can buy a back pack from many different outlets and a trolley and 25 ltr water tank for £12 and assemble the lot for around £300+ including the pole and brush, without going through all that hustle of cutting & electric wiring etc

[@AW-Services]

It's easy to buy cheap Chineseium low quality blow moulded plastic and shoddy wiring, hence why I build all my own kit because I can and it's still working today without any faults or damage.