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Hi everyone, I wanted to make a video about drawing out functional gears with a compass. It goes over the basics of reference diameters and modules, but please keep in mind that it is a simplified method (specifically one that doesn't use any software or power tools). If you're looking for a video that goes over pressure angle and profile shifting, there are other videos out there that cover it.
Additional Notes:
- Some definitions: the module is the size of the tooth, the reference circle is where the spacing equals the tooth thickness, the root circle is basically the gear without its teeth, the tip circle is the gear without its spaces, and the center distance is the distance between the centers of the gears.
module = m
tooth number = z
reference diameter = d
root diameter = df
tip diameter = da
- Everything is measured in millimeters in this video
- Some common modules to choose are: 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10. . . (it's called the first series and these modules are used because they normally make calculations less messy)
- For anyone wondering, I purposefully made deciding the module as the first step, so that people that do it by hand can make sure they're able to cut out the teeth with the material they're using.
- You might have noticed that this method isn't great for getting exact gear sizes. Of course, the smaller the module is, the more accurate the tip diameter becomes, but it also gets harder to cut out the gear by hand. This method is still pretty good for casual projects, but not as much for projects that required extreme precision.
- If you end up cutting these out with cardboard and making them with paper, give the gears some depth so that they don't slip as easily.
Anyway, thanks for watching! If you have any questions or suggestions for improvement, please leave them below in the comments.